CN104890951A - Vacuum full-automatic liquid filling machine electric control system - Google Patents
Vacuum full-automatic liquid filling machine electric control system Download PDFInfo
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- CN104890951A CN104890951A CN201510258004.4A CN201510258004A CN104890951A CN 104890951 A CN104890951 A CN 104890951A CN 201510258004 A CN201510258004 A CN 201510258004A CN 104890951 A CN104890951 A CN 104890951A
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- control
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- automatic liquid
- man
- control system
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- 239000007788 liquid Substances 0.000 title claims abstract description 33
- 230000002452 interceptive effect Effects 0.000 claims abstract description 9
- 239000000945 filler Substances 0.000 claims description 20
- 230000003993 interaction Effects 0.000 claims description 20
- 238000012546 transfer Methods 0.000 claims description 12
- 230000006870 function Effects 0.000 claims description 9
- 238000012360 testing method Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract 1
- 238000009472 formulation Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 230000001276 controlling effect Effects 0.000 description 4
- 230000000875 corresponding effect Effects 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000006386 memory function Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
Abstract
The invention discloses a vacuum full-automatic liquid filling machine electric control system, and relates to a control system for a filling device. The vacuum full-automatic liquid filling machine electric control system comprises an S7-200PLC (programmable logic controller) system and a man-machine interactive touch screen system, the S7-200PLC system comprises a servo control system, an external acquisition signal system, an external output control signal system, an external cylinder and conveying belt execution system, an automatic quantitative tracking system, an inching control system, an automatic detection and alarm system and a running error protection system, the servo control system comprises one or a plurality of servo motors, the man-machine interactive touch screen system comprises a touch screen, a serial interface communication system and a formula storage system are arranged on the man-machine interactive touch screen system, the man-machine interactive touch screen system is connected with the S7-200PLC system through the serial interface communication system to bidirectionally transmit data information, the man-machine interactive touch screen system is operated to control the S7-200PLC system, so that the filling function of a full-automatic liquid filling machine is achieved, labor cost can be saved, efficiency is improved, and running stability of the machine is improved.
Description
Technical field
The present invention relates to the control system in a kind of filling apparatus, be specifically involved in the automation control system of liquid filling device.
Background technology
At present, vacuum type liquid-filling machine is widely applied in the industries such as medicine, food, cosmetics, but it is not high to there is degree of automation in existing liquid-filling machine, many employing semi-automation control, manual placement container filling, automatically assigned address is sent to, and then by artificial modes such as controlling filling capacity of opening.Filling being quantitatively difficult to of this mode ensures, filling accuracy is not high, and filling speed is slow.
Summary of the invention
The object of the invention is, in order to solve existing vacuum type liquid-filling machine mode, there is above-mentioned weak point, a kind of vacuum type automatic Liquid filler electric-control system is provided.
Object of the present invention can be achieved through the following technical solutions:
Vacuum type automatic Liquid filler electric-control system, comprise S7-200PLC controller system and man-machine interaction touch-screen system, described S7-200PLC controller system also includes servo control unit, outside collection signal system, outside output control signal system, outer inside casing and load-transfer device actuating system, automatic ration track channel, point operation control system automatic Testing Alarm System and run-time error protection system, and described servo control unit includes one or more servomotor; Described man-machine interaction touch-screen system includes touch-screen, and man-machine interaction touch-screen system is provided with serial communications system and formula memory system; Described man-machine interaction touch-screen system is interconnected by serial communications system and S7-200PLC controller system and sets up the two-way transmission of data message, by operating man-machine interactive touch screen system control S7-200PLC controller system, realize the filling function of automatic Liquid filler.
Object of the present invention can be achieved through the following technical solutions:
Further, described servomotor is the drive motor of bottle placer filling liquid.
Further, outside collection signal system is the control module that S7-200PLC controller system received and processed filling data.
Further, the outside control signal system that exports is the information output processing module that S7-200PLC controller system controls servomotor and outer inside casing and load-transfer device actuating system.
Further, outer inside casing and load-transfer device actuating system are the control system that S7-200PLC controller system controls bottle placer manipulation cylinder and conveying container filling belt conveyor.
Further, automatic ration track channel is the measuring fixed amount system that S7-200PLC controller system controls bottle placer auto-filling.
Further, point operation control system is the point operation control switch (i.e. the master cock of point operation control) that S7-200PLC controller system controls bottle placer.
Further, automatic Testing Alarm System is that S7-200PLC controller system controls bottle placer and automatically detects the alarming device whether filling operating factor meet filling requirement.
Further, run-time error protection system is, when appearance is undesirable with the operating factor of setting in the process of S7-200PLC controller system control bottle placer, realize the conservation treatment module of closedown operation or steering operation.
Further, memory system of filling a prescription is that S7-200PLC controller system controls to set the memory device of the ratio of each liquid, filling time and data on flows information when bottle placer is filling.
Beneficial effect of the present invention:
1, S7-200PLC controller system of the present invention also includes servo control unit, outside collection signal system, outside output control signal system, outer inside casing and load-transfer device actuating system, automatic ration track channel, point operation control system automatic Testing Alarm System and run-time error protection system, and described servo control unit includes one or more servomotor; Described man-machine interaction touch-screen system includes touch-screen, and man-machine interaction touch-screen system is provided with serial communications system and formula memory system; Described man-machine interaction touch-screen system is interconnected by serial communications system and S7-200PLC controller system and sets up the two-way transmission of data message, by operating man-machine interactive touch screen system control S7-200PLC controller system, realize the filling function of automatic Liquid filler.Therefore, realize high precision, the full-automatic liquid-filling machine of high speed, has very important effect and help for industries such as medicine, food, cosmetics.
2, the present invention carries out by man-machine interaction touch-screen system the running controlling whole bottle placer, realizes bottle placer and automatically runs, thus can save cost of labor, increases efficiency, improves machine operation stability.
3, the present invention carries out actv. combination by one or more servomotor in conjunction with outer inside casing and load-transfer device actuating system, by electric control system controls, carry out the filling liquid of multiple container filling simultaneously, its filling action actv. is connected, filling speed is faster, and actv. improves filling accuracy.
4, in control system of the present invention, also include automatic ration to follow the tracks of and point operation control, use the inner high speed counting machine of controller system of the present invention to realize real-time automatic ration to follow the tracks of, relatively weigh and quantitatively follow the tracks of, actv. improves filling accuracy and reduces filling cost.
5, the present invention carries out by S7-200PLC controller system and man-machine interaction touch-screen system the operation work controlling bottle placer, can regulating parameter on the touchscreen, bottle placer is run and reaches optimum state, also can according to the memory function of formula memory system, store different formulation parameters, can realize carrying out filling to products of different specifications, also formulation data can be utilized to switch the product of filling different size fast according to user.Intelligent production can be realized thus, effectively enhance productivity, make Applicable scope of the present invention wider.
6, in S7-200PLC controller system of the present invention and man-machine interaction touch-screen system, touch-screen has corresponding control button and help user's debugging machine, prompting mistake, the functions such as display device state, pass through point operation control simultaneously, make user use bottle placer equipment more simple, quick, use and have more hommization.
7, in sum, the invention solves full automaticity, quick, high-precision filling liquid function, compared with traditional Semi-automatic machine for feeding bottles, can effectively enhance productivity, reduce cost of labor; Also by touch-screen revises formulation parameter, vacuum type automatic Liquid filler field of application of the present invention is increased, improves the economic benefit of machine.
Accompanying drawing explanation
Fig. 1 is functional block diagram of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
Shown in reference Fig. 1, vacuum type automatic Liquid filler electric-control system, comprise S7-200PLC controller system 1 and man-machine interaction touch-screen system 6, described S7-200PLC controller system 1 also includes servo control unit 2, outside collection signal system 3, outside output control signal system 4, outer inside casing and load-transfer device actuating system 5, automatic ration track channel 7, point operation control system 10 automatic Testing Alarm System 11 and run-time error protection system 12, and described servo control unit 2 includes one or more servomotor; Described man-machine interaction touch-screen system 6 includes touch-screen 13, and man-machine interaction touch-screen system 6 is provided with serial communications system 8 and formula memory system 9; Described man-machine interaction touch-screen system 6 is interconnected by serial communications system 8 and S7-200PLC controller system 1 and sets up the two-way transmission of data message, realizes the filling function of automatic Liquid filler by operating man-machine interactive touch screen system 6 control S7-200PLC controller system 1.
In embodiment, described servomotor is the drive motor of bottle placer filling liquid; Outside collection signal system 3 is the control module that S7-200PLC controller system 1 received and processed filling data; Outside output control signal system 4 is the information output processing module that S7-200PLC controller system 1 controls servomotor and outer inside casing and load-transfer device actuating system 5; Outer inside casing and load-transfer device actuating system 5 are the control system that S7-200PLC controller system 1 controls bottle placer manipulation cylinder and conveying container filling belt conveyor; Automatic ration track channel 7 is the measuring fixed amount system that S7-200PLC controller system 1 controls bottle placer auto-filling; Point operation control system 10 is the point operation control switch that S7-200PLC controller system 1 controls bottle placer, i.e. the master cock of point operation control; Automatic Testing Alarm System 11 is that S7-200PLC controller system 1 controls bottle placer and automatically detects the alarming device whether filling operating factor meet filling requirement; Run-time error protection system 12 is S7-200PLC controller system 1 when controlling to occur undesirable with the operating factor of setting in the process of bottle placer, realizes closing and runs or the conservation treatment module of steering operation; Formula memory system 9 is that S7-200PLC controller system 1 controls to set the memory device of the ratio of each liquid, filling time and data on flows information when bottle placer is filling
When the present invention uses, what S7-200PLC controller system 1 carried out formulation data by the formula memory system 9 on man-machine interaction touch-screen system 6 arranges storage, by serial communications system 8, the formulation data that need call is transferred on S7-200PLC controller system 1, its operation controls to carry out on touch-screen 13.S7-200PLC controller system 1 is controlled servo control unit 2 and outer inside casing and load-transfer device actuating system 5 performed corresponding action by outside collection signal system 3 and the outside control signal system 4 that exports; S7-200PLC controller system 1 can utilize automatic ration track channel 7 to complete the filling function of set amount by the formulation data of setting; The automatic Testing Alarm System 11 of S7-200PLC controller system 1 and run-time error protection system 12 realize the function such as reminding alarm, machine self-shield of run-time error by serial communications system 8 and man-machine interaction touch-screen system 6; By the convenient debugging to bottle placer of point operation control system 10 and error exception.
The present invention is based on the vacuum type automatic Liquid filler of S7-200PLC controller system and servomotor exploitation, comprise mechanical hardware, electric-control system and software, controlled the coordinate operation of two servomotors and multiple cylinder by S7-200PLC controller system, realize the function that Full-automatic quantitative is filling.
Claims (10)
1. vacuum type automatic Liquid filler electric-control system, comprise S7-200PLC controller system (1) and man-machine interaction touch-screen system (6), it is characterized in that: described S7-200PLC controller system (1) also includes servo control unit (2), outside collection signal system (3), outside output control signal system (4), outer inside casing and load-transfer device actuating system (5), automatic ration track channel (7), point operation control system (10) automatic Testing Alarm System (11) and run-time error protection system (12), described servo control unit (2) includes one or more servomotor, described man-machine interaction touch-screen system (6) includes touch-screen (13), and man-machine interaction touch-screen system (6) is provided with serial communications system (8) and formula memory system (9), described man-machine interaction touch-screen system (6) is interconnected by serial communications system (8) and S7-200PLC controller system (1) and sets up the two-way transmission of data message, by operating man-machine interactive touch screen system (6) control S7-200PLC controller system (1), realize the filling function of automatic Liquid filler.
2. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: described servomotor is the drive motor of bottle placer filling liquid.
3. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: outside collection signal system (3) receives and process the control module of filling data for S7-200PLC controller system (1).
4. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: outside export control signal system (4) for S7-200PLC controller system (1) and control the information output processing module of servomotor and outer inside casing and load-transfer device actuating system (5).
5. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: outer inside casing and load-transfer device actuating system (5) control bottle placer manipulation cylinder for S7-200PLC controller system (1) and carry the control system of container filling belt conveyor.
6. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: automatic ration track channel (7) is the measuring fixed amount system of S7-200PLC controller system (1) control bottle placer auto-filling.
7. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: point operation control system (10) is the point operation control switch of S7-200PLC controller system (1) control bottle placer.
8. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: automatic Testing Alarm System (11) detects for S7-200PLC controller system (1) controls bottle placer the alarming device whether filling operating factor meet filling requirement automatically.
9. vacuum type automatic Liquid filler electric-control system according to claim 1; it is characterized in that: when appearance is undesirable with the operating factor of setting in the process that run-time error protection system (12) is S7-200PLC controller system (1) control bottle placer, realize the conservation treatment module of closedown operation or steering operation.
10. vacuum type automatic Liquid filler electric-control system according to claim 1, is characterized in that: formula memory system (9) controls to set the memory device of the ratio of each liquid, filling time and data on flows information when bottle placer is filling for S7-200PLC controller system (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510258004.4A CN104890951A (en) | 2015-05-18 | 2015-05-18 | Vacuum full-automatic liquid filling machine electric control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510258004.4A CN104890951A (en) | 2015-05-18 | 2015-05-18 | Vacuum full-automatic liquid filling machine electric control system |
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| Publication Number | Publication Date |
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| CN104890951A true CN104890951A (en) | 2015-09-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510258004.4A Pending CN104890951A (en) | 2015-05-18 | 2015-05-18 | Vacuum full-automatic liquid filling machine electric control system |
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Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001035060A1 (en) * | 1999-11-09 | 2001-05-17 | Niagara Pump Corporation | A high speed beverage dispensing method and apparatus |
| DE102006027921A1 (en) * | 2006-06-14 | 2007-12-20 | Haver & Boecker Ohg | Rotating package machine e.g. sacking machine, for filling e.g. cement in bag, has sensor device for stepless determination of amount of filling of filler in container in order to uniformly maintain amount of filling in container |
| CN201388471Y (en) * | 2009-05-07 | 2010-01-27 | 衡水鸿昊企业有限责任公司 | Full closed-loop control system used for quantitative filling machines |
| CN101910963A (en) * | 2007-12-31 | 2010-12-08 | 利乐拉瓦尔集团及财务有限公司 | Integrated packaging system architecture |
| CN101962164A (en) * | 2009-07-24 | 2011-02-02 | 金坛市晨光轻工机械有限公司 | Adjustable high-capacity weighing filling machine |
| CN201801376U (en) * | 2010-05-07 | 2011-04-20 | 王芳草 | Multifunctional automatic batching filling machine |
| CN202346738U (en) * | 2011-12-06 | 2012-07-25 | 合肥科的星测控科技有限公司 | Quantitative filling control instrument based on embedded technology |
| US20130092704A1 (en) * | 2011-10-14 | 2013-04-18 | Delaware Capital Formation, Inc. | Intelligent Network For Chemical Dispensing System |
| CN203616613U (en) * | 2013-11-28 | 2014-05-28 | 石家庄博锐食品机械有限公司 | Electric control system for luncheon meat filling |
| CN205098579U (en) * | 2015-05-18 | 2016-03-23 | 广东省自动化研究所 | Full -automatic liquid liquid filling machine electrical system of vacuum type |
-
2015
- 2015-05-18 CN CN201510258004.4A patent/CN104890951A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001035060A1 (en) * | 1999-11-09 | 2001-05-17 | Niagara Pump Corporation | A high speed beverage dispensing method and apparatus |
| DE102006027921A1 (en) * | 2006-06-14 | 2007-12-20 | Haver & Boecker Ohg | Rotating package machine e.g. sacking machine, for filling e.g. cement in bag, has sensor device for stepless determination of amount of filling of filler in container in order to uniformly maintain amount of filling in container |
| CN101910963A (en) * | 2007-12-31 | 2010-12-08 | 利乐拉瓦尔集团及财务有限公司 | Integrated packaging system architecture |
| CN201388471Y (en) * | 2009-05-07 | 2010-01-27 | 衡水鸿昊企业有限责任公司 | Full closed-loop control system used for quantitative filling machines |
| CN101962164A (en) * | 2009-07-24 | 2011-02-02 | 金坛市晨光轻工机械有限公司 | Adjustable high-capacity weighing filling machine |
| CN201801376U (en) * | 2010-05-07 | 2011-04-20 | 王芳草 | Multifunctional automatic batching filling machine |
| US20130092704A1 (en) * | 2011-10-14 | 2013-04-18 | Delaware Capital Formation, Inc. | Intelligent Network For Chemical Dispensing System |
| CN202346738U (en) * | 2011-12-06 | 2012-07-25 | 合肥科的星测控科技有限公司 | Quantitative filling control instrument based on embedded technology |
| CN203616613U (en) * | 2013-11-28 | 2014-05-28 | 石家庄博锐食品机械有限公司 | Electric control system for luncheon meat filling |
| CN205098579U (en) * | 2015-05-18 | 2016-03-23 | 广东省自动化研究所 | Full -automatic liquid liquid filling machine electrical system of vacuum type |
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