CN104890307B - High-strength wire drawing air cushion material and its production technology - Google Patents
High-strength wire drawing air cushion material and its production technology Download PDFInfo
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- CN104890307B CN104890307B CN201510238329.6A CN201510238329A CN104890307B CN 104890307 B CN104890307 B CN 104890307B CN 201510238329 A CN201510238329 A CN 201510238329A CN 104890307 B CN104890307 B CN 104890307B
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Abstract
The present invention relates to a kind of high-strength wire drawing air cushion material and its production technology, the air cushion material from bottom to top sequentially includes the first PVC film, the first grid cloth, wire drawing cloth, the second grid cloth and the second PVC film, using bonding between first PVC film and the first grid cloth, respectively by weaving connection between wire drawing cloth and the first grid cloth, the second grid cloth, using bonding between the second grid cloth and the second PVC film.The present invention is moved along its vertical equity in running roller cementing, and when pre-setting is dried, framework material is longitudinally moved straight up along which so as to walked when by baking oven from lower to upper, it is to avoid in the endosmosis entrance wire drawing cloth of glue;The present invention is by improving process conditions and formula, make the air cushion material for preparing that not only there is good mechanical strength, pooling feature and shock absorbing effect, but also the features such as with excellent physical strength, elasticity, ageing resistance, the feature of environmental protection, long service life.
Description
Technical field
The present invention relates to a kind of air cushion material, more particularly, to a kind of high-strength wire drawing air cushion material and its production technology.
Background technology
Air cushion is a kind of mat that can inject air, and it has using flexible, occupancy small volume, easy to carry, carrying
The features such as strength is big, and there is pooling feature and shock absorbing effect, the peptizaiton is hit by enlarged surface by it,
Minimize impact kinetic energy, and maximize compressible area, be derived from the impact absorbing effect of maximum, the gas of function admirable
Pad also has good rebound performance, and when impact or distress resolves, in the presence of the gentle advance capital for body performance of air, it can be with
Shock point is completely returned to, and good rebound effect is produced so as to be formed.
Air cushion can be used for the aspects such as medical science, ship, outdoor equipment and sportss, and achieve good effect.
Medically using being mainly reflected on air fluidized bed, it mainly applies to department of dermatologry, paraplegia patient, orthopaedics patient to air cushion material
Deng;Using air fluidized bed, the position that suffers oppression for substituting human body can be exchanged, reduce patient and stand up frequency, be allowed to fully be rested,
The labor intensity of nurse is also mitigated simultaneously.Air cushion applies to ship, i.e. aircushion vehicle, and it is utilized between ship and the water surface/ground
The air pressure of generation is air cushion supporting its weight, is allowed to partly or entirely depart from ground, so as to reduce resistance, realizes at a high speed
Navigation;Compared with conventional drainage type ship, it has the fast speed of a ship or plane, good stability to aircushion vehicle, use is flexible, it is larger etc. excellent to load
Point.Air cushion is also used in sport shoess, has an advantage in that shock-absorbing protecting, durable lasting, good bandability, light and flexible, when air cushion is received
During to external impact, it can provide rapidly cushioning effect, and enable foot softness to land, and itself then can recover rapidly original
Shape.Air cushion material can also be used for skill hit sports protective gear material, and for all kinds of sponge materials, air cushion is loaded due to the inside
Be air, no matter the volume of air cushion increases how many, therefore its weight hardly increase, therefore, imitate to improve to resist
Really, the thickness of air cushion can be greatly increased.Further, since air cushion material forces are strong, damping, can bear bigger pressure, and
Can return to the original form rapidly, it may also be used for air cushion toy, surfboard and life saving gas cushion are used as emergency escape.
At present, the material that can apply to air cushion has a lot, such as nylon co-extrusion film(PA/PE), polyethylene(PE), polychlorostyrene
Ethylene(PVC), polyester(PET)Deng, but the performance such as comprehensive degree of drawing, heat sealability, proportion, price, softness, the performance of PVC compared with
Typically it is combined after one layer of PVC film using screen cloth both sides for superior, traditional PVC air cushions material, then goes to sew gas with the material
Pad, such material are suffered from the drawback that:1st, traditional PVC films are typically closed in 1000 or so ordinary resin using the degree of polymerization
Into such products molecule structure is more loose, and ageing resistace is poor, and material elasticity itself is also poor;2nd, the screen cloth for adopting
For common screen cloth, common screen cloth of fitting between PVC film can only strengthen the various intensity of film layer horizontal direction, and be applied to air cushion
Afterwards, stereo directional is that the intensity of film layer vertical direction cannot but be lifted;In addition, when air cushion surface is impacted, peptizaiton
It is relatively small, pooling feature and shock absorbing effect it is also relatively small;3rd, traditional air cushion material typically adopts flexible composite
Sewing is formed, or is bonded with common glue;After such air cushion is using a period of time, the heat sealability of product will significantly under
Drop, so as to have impact on the service life of air cushion;4th, in drying course, the parallel direction that screen cloth is adopted is enterprising for the screen cloth after gluing
Row drying, is easily caused glue infiltration, the pooling feature for affecting air cushion final and shock absorbing effect.
The content of the invention
In order to overcome the shortcomings of that prior art is present, the present invention provides a kind of with good mechanical strength, pooling feature
And the high-strength wire drawing air cushion material and its production technology of shock absorbing effect.
A kind of high-strength wire drawing air cushion material, the air cushion material from bottom to top sequentially include the first PVC film, the first grid
Cloth, wire drawing cloth, the second grid cloth and the second PVC film, adopt bonding, wire drawing cloth between first PVC film and the first grid cloth
It is connected by braiding between the first grid cloth, the second grid cloth respectively, is adopted between second grid cloth and the second PVC film
Bonding.
Preferably, the wire drawing cloth is highly 7~10cm.
A kind of production technology of high-strength wire drawing air cushion material, comprises the steps:
(1)Wire drawing cloth is linked into an integrated entity by braiding with the first grid cloth, the second grid cloth respectively;
(2)First PVC film, the raw material of the second PVC film carry out four-roll calendaring respectively Jing after high-speed stirred, banburying, refine, then
Corresponding PVC film is obtained Jing after traction, embossing, cooling Jing trimming, after batching;
(3)With step(1)Obtained material is framework material, and paddle wheel running roller cementing on Jing is distinguished in framework material both sides
Afterwards, drying pre-setting is processed, and then heats laminating step respectively in framework material both sides(2)Obtained PVC film, then Jing pressures
Flower, cooling, sizing, it is obtained after trimming;Wherein, during the running roller cementing, framework material is moved along its vertical equity, and drying is pre-
During sizing, framework material is longitudinally moved straight up along which.
Preferably, step(1)In, the wire drawing cloth, the first grid cloth, the second grid cloth are raw material system by dacron thread
, wherein, the specification for constituting the dacron thread of wire drawing cloth is 420~450D, constitutes the terylene of the first grid cloth or the second grid cloth
The specification of silk is 500~540D.
Preferably, step(2)In, the raw material of first PVC film or the second PVC film is:The PVC trees of the degree of polymerization 1300
100 weight portion of fat, 12~18 weight portion of natural rubber, 26~35 weight portion of cyclohexane dicarboxylic acid nonyl ester, calcium zinc heat stabilizer 3~
6 weight portions, 1.5~2.5 weight portion of colorant.
Preferably, step(2)In, during high-speed stirred temperature control at 155~165 DEG C, mixing temperature control 165~
175 DEG C, now ram piston pressure control is in 0.8~1.0Mpa.
Preferably, step(3)In, drying pre-setting temperature control is at 140~160 DEG C.
Preferably, during hot melt laminating, the first PVC film and the first grid cloth binding temperature are 180 DEG C~200 DEG C, second
PVC film is 180 DEG C~200 DEG C with the second grid cloth binding temperature, and laminate pressure is 420~450N, and laminating speed is 3~5m/
min。
Preferably, the production technology of described high-strength wire drawing air cushion material, comprises the steps:
(1)Wire drawing cloth is linked into an integrated entity by braiding with the first grid cloth, the second grid cloth respectively;Wherein, the drawing
Silk cloth, the first grid cloth, the second grid cloth are obtained for raw material by dacron thread, and the specification for constituting the dacron thread of wire drawing cloth is
430D, the specification for constituting the dacron thread of the first grid cloth or the second grid cloth are 520D;
(2)First PVC film, the raw material of the second PVC film carry out four-roll calendaring respectively Jing after high-speed stirred, banburying, refine, then
Corresponding PVC film is obtained Jing after traction, embossing, cooling Jing trimming, after batching;Wherein, first PVC film or the second PVC film
Raw material be:100 weight portion of polyvinyl chloride resin of the degree of polymerization 1300,15 weight portion of natural rubber, 30 weight of cyclohexane dicarboxylic acid nonyl ester
Part, 4 weight portion of calcium zinc heat stabilizer, 2.0 weight portion of colorant;During high-speed stirred, at 160 DEG C, mixing temperature control exists temperature control
170 DEG C, now ram piston pressure control is in 0.9Mpa;
(3)With step(1)Obtained material is framework material, and paddle wheel running roller cementing on Jing is distinguished in framework material both sides
Afterwards, drying pre-setting is processed, and then heats laminating step respectively in framework material both sides(2)Obtained PVC film, then Jing pressures
Flower, cooling, sizing, it is obtained after trimming;Wherein, during the running roller cementing, framework material is moved along its vertical equity, and drying is pre-
During sizing, framework material is longitudinally moved straight up along which;Drying pre-setting temperature control is at 150 DEG C;During hot melt laminating, first
PVC film is 190 DEG C with the first grid cloth binding temperature, and the second PVC film is 190 DEG C with the second grid cloth binding temperature, laminating pressure
Power is 430N, and laminating speed is 4m/min.
The carrying out that framework material is innovated is lifted setting in drying course by the present invention so as to vertically dried, in roller
During wheel cementing, move along its vertical equity, and when pre-setting is dried, framework material is longitudinally moved straight up along which, is made
Which is walked when by baking oven from lower to upper, it is to avoid in the endosmosis entrance wire drawing cloth of glue;The present invention by improve process conditions and
Formula, makes the air cushion material for preparing not only have good mechanical strength, pooling feature and shock absorbing effect, but also
The features such as with excellent physical strength, elasticity, ageing resistance, the feature of environmental protection, long service life.
Description of the drawings
Fig. 1 is the structural representation of the present invention.
Specific embodiment
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings, but protection scope of the present invention is not limited
In this.
Embodiment 1
With reference to Fig. 1, a kind of high-strength wire drawing air cushion material, the air cushion material from bottom to top sequentially include the first PVC film 1,
First grid cloth 2, wire drawing cloth 3, the second grid cloth 4 and the second PVC film 5, adopt between first PVC film 1 and the first grid cloth 2
With bonding, respectively by weaving connection between wire drawing cloth 3 and the first grid cloth 2, the second grid cloth 4, second grid cloth 4 with
Bonding is adopted between second PVC film 5, the wire drawing cloth is highly 9cm.
The production technology of described high-strength wire drawing air cushion material, comprises the steps:
(1)Wire drawing cloth is linked into an integrated entity by braiding with the first grid cloth, the second grid cloth respectively;Wherein, the drawing
Silk cloth, the first grid cloth, the second grid cloth are obtained for raw material by dacron thread, and the specification for constituting the dacron thread of wire drawing cloth is
430D, the specification for constituting the dacron thread of the first grid cloth or the second grid cloth are 520D;
(2)First PVC film, the raw material of the second PVC film carry out four-roll calendaring respectively Jing after high-speed stirred, banburying, refine, then
Corresponding PVC film is obtained Jing after traction, embossing, cooling Jing trimming, after batching;Wherein, first PVC film or the second PVC film
Raw material be:100 weight portion of polyvinyl chloride resin of the degree of polymerization 1300,15 weight portion of natural rubber, 30 weight of cyclohexane dicarboxylic acid nonyl ester
Part, 4 weight portion of calcium zinc heat stabilizer, 2.0 weight portion of colorant;During high-speed stirred, at 160 DEG C, mixing temperature control exists temperature control
170 DEG C, now ram piston pressure control is in 0.9Mpa;
(3)With step(1)Obtained material is framework material, and paddle wheel running roller cementing on Jing is distinguished in framework material both sides
Afterwards, drying pre-setting is processed, and then heats laminating step respectively in framework material both sides(2)Obtained PVC film, then Jing pressures
Flower, cooling, sizing, it is obtained after trimming;Wherein, during the running roller cementing, framework material is moved along its vertical equity, and drying is pre-
During sizing, framework material is longitudinally moved straight up along which;Drying pre-setting temperature control is at 150 DEG C;During hot melt laminating, first
PVC film is 190 DEG C with the first grid cloth binding temperature, and the second PVC film is 190 DEG C with the second grid cloth binding temperature, laminating pressure
Power is 430N, and laminating speed is 4m/min.
The performance of the high-strength wire drawing air cushion material that above-mentioned technique is prepared is as shown in table 1:
Table 1
The present invention passes through optimization formula and technique so as to possess good tensile load, Tear strength and separation strength.
Embodiment 2
A kind of production technology of high-strength wire drawing air cushion material, comprises the steps:
(1)Wire drawing cloth is linked into an integrated entity by braiding with the first grid cloth, the second grid cloth respectively;Wherein, the drawing
Silk cloth, the first grid cloth, the second grid cloth are obtained for raw material by dacron thread, and the specification for constituting the dacron thread of wire drawing cloth is
450D, the specification for constituting the dacron thread of the first grid cloth or the second grid cloth are 540D;
(2)First PVC film, the raw material of the second PVC film carry out four-roll calendaring respectively Jing after high-speed stirred, banburying, refine, then
Corresponding PVC film is obtained Jing after traction, embossing, cooling Jing trimming, after batching;Wherein, first PVC film or the second PVC film
Raw material be:100 weight portion of polyvinyl chloride resin of the degree of polymerization 1300,18 weight portion of natural rubber, 35 weight of cyclohexane dicarboxylic acid nonyl ester
Part, 6 weight portion of calcium zinc heat stabilizer, 2.5 weight portion of colorant;During high-speed stirred, at 165 DEG C, mixing temperature control exists temperature control
175 DEG C, now ram piston pressure control is in 0.8Mpa;
(3)With step(1)Obtained material is framework material, and paddle wheel running roller cementing on Jing is distinguished in framework material both sides
Afterwards, drying pre-setting is processed, and then heats laminating step respectively in framework material both sides(2)Obtained PVC film, then Jing pressures
Flower, cooling, sizing, it is obtained after trimming;Wherein, during the running roller cementing, framework material is moved along its vertical equity, and drying is pre-
During sizing, framework material is longitudinally moved straight up along which;Drying pre-setting temperature control is at 160 DEG C;During hot melt laminating, first
PVC film is 200 DEG C with the first grid cloth binding temperature, and the second PVC film is 200 DEG C with the second grid cloth binding temperature, laminating pressure
Power is 420N, and laminating speed is 5m/min.
The performance of the high-strength wire drawing air cushion material that above-mentioned technique is prepared is as shown in table 2:
Table 2
The present invention passes through optimization formula and technique so as to possess good tensile load, Tear strength and separation strength.
Embodiment 3
A kind of production technology of high-strength wire drawing air cushion material, comprises the steps:
(1)Wire drawing cloth is linked into an integrated entity by braiding with the first grid cloth, the second grid cloth respectively;Wherein, the drawing
Silk cloth, the first grid cloth, the second grid cloth are obtained for raw material by dacron thread, and the specification for constituting the dacron thread of wire drawing cloth is
420D, the specification for constituting the dacron thread of the first grid cloth or the second grid cloth are 500D;
(2)First PVC film, the raw material of the second PVC film carry out four-roll calendaring respectively Jing after high-speed stirred, banburying, refine, then
Corresponding PVC film is obtained Jing after traction, embossing, cooling Jing trimming, after batching;Wherein, first PVC film or the second PVC film
Raw material be:100 weight portion of polyvinyl chloride resin of the degree of polymerization 1300,12 weight portion of natural rubber, 26 weight of cyclohexane dicarboxylic acid nonyl ester
Part, 3 weight portion of calcium zinc heat stabilizer, 1.5 weight portion of colorant;During high-speed stirred, at 155 DEG C, mixing temperature control exists temperature control
165 DEG C, now ram piston pressure control is in 1.0Mpa;
(3)With step(1)Obtained material is framework material, and paddle wheel running roller cementing on Jing is distinguished in framework material both sides
Afterwards, drying pre-setting is processed, and then heats laminating step respectively in framework material both sides(2)Obtained PVC film, then Jing pressures
Flower, cooling, sizing, it is obtained after trimming;Wherein, during the running roller cementing, framework material is moved along its vertical equity, and drying is pre-
During sizing, framework material is longitudinally moved straight up along which;Drying pre-setting temperature control is at 140 DEG C;During hot melt laminating, first
PVC film is 180 DEG C with the first grid cloth binding temperature, and the second PVC film is 180 DEG C with the second grid cloth binding temperature, laminating pressure
Power is 450N, and laminating speed is 3m/min.
The performance of the high-strength wire drawing air cushion material that above-mentioned technique is prepared is as shown in table 3:
Table 3
The present invention passes through optimization formula and technique so as to possess good tensile load, Tear strength and separation strength.
Claims (1)
1. a kind of production technology of high-strength wire drawing air cushion material, it is characterised in that comprise the steps:
(1) wire drawing cloth is linked into an integrated entity by braiding with the first grid cloth, the second grid cloth respectively;Wherein, the wire drawing cloth,
First grid cloth, the second grid cloth are obtained for raw material by dacron thread, and the specification for constituting the dacron thread of wire drawing cloth is 430D, is constituted
The specification of the dacron thread of the first grid cloth or the second grid cloth is 520D;
(2) first PVC films, the raw material of the second PVC film carry out four-roll calendaring respectively Jing after high-speed stirred, banburying, refine, then Jing leads
Draw, be embossed, cool down after Jing trimming, after batching be obtained corresponding PVC film;Wherein, the original of first PVC film or the second PVC film
Expect be:100 weight portion of polyvinyl chloride resin of the degree of polymerization 1300,15 weight portion of natural rubber, 30 weight portion of cyclohexane dicarboxylic acid nonyl ester,
4 weight portion of calcium zinc heat stabilizer, 2.0 weight portion of colorant;During high-speed stirred, at 160 DEG C, mixing temperature is controlled 170 temperature control
DEG C, now ram piston pressure is controlled in 0.9Mpa;
(3) with material obtained in step (1) as framework material, framework material both sides are distinguished Jing after upper paddle wheel running roller cementing, Jing
Drying pre-setting is processed, and then heats PVC film obtained in laminating step (2) respectively in framework material both sides, then embossing, cold
But, sizing, be obtained after trimming;Wherein, during the running roller cementing, framework material is moved along its vertical equity, dries pre-setting
When, framework material is longitudinally moved straight up along which;Drying pre-setting temperature control is at 150 DEG C;During hot melt laminating, a PVC
Film and the first grid cloth binding temperature are 190 DEG C, and the second PVC film is 190 DEG C with the second grid cloth binding temperature, and laminate pressure is
430N, laminating speed are 4m/min.
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CN101519922A (en) * | 2008-04-11 | 2009-09-02 | 杭州中凌广告器材有限公司 | Plastic inflating cloth board base material and manufacturing method thereof |
CN201427649Y (en) * | 2009-06-15 | 2010-03-24 | 成永河 | Double-layered flannel hull bottom fabric |
CN102848688B (en) * | 2012-08-10 | 2015-03-11 | 浙江华生经编新材料有限公司 | Production process of air cushion |
CN102794967A (en) * | 2012-09-11 | 2012-11-28 | 福建思嘉环保材料科技有限公司 | Space netted fabric compound material and preparation method thereof |
CN204749377U (en) * | 2015-05-12 | 2015-11-11 | 浙江明士达新材料有限公司 | Wire drawing air cushion material excels in |
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Address after: 314419, Hongqi Avenue, Haining warp knitting industrial park, Zhejiang, Jiaxing, 11 Patentee after: Zhejiang mingshida Co., Ltd Address before: 314419, Hongqi Avenue, Haining warp knitting industrial park, Zhejiang, Jiaxing, 11 Patentee before: ZHEJIANG MSD NEW MATERIAL Co.,Ltd. |