CN104890107A - Automatic blank-cutting device for heat-insulating refractory brick - Google Patents

Automatic blank-cutting device for heat-insulating refractory brick Download PDF

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Publication number
CN104890107A
CN104890107A CN201510256635.2A CN201510256635A CN104890107A CN 104890107 A CN104890107 A CN 104890107A CN 201510256635 A CN201510256635 A CN 201510256635A CN 104890107 A CN104890107 A CN 104890107A
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CN
China
Prior art keywords
base
cutting
blank
cut
mud bar
Prior art date
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Granted
Application number
CN201510256635.2A
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Chinese (zh)
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CN104890107B (en
Inventor
许昭圣
许立涵
孔令霞
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FENGYANG JIULONG NEW BUILDING MATERIALS Co.,Ltd.
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ANHUI SYNCHRONOUS AUTOMATION TECHNOLOGY Co Ltd
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Priority to CN201510256635.2A priority Critical patent/CN104890107B/en
Publication of CN104890107A publication Critical patent/CN104890107A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063Control arrangements
    • B28B17/0081Process control

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Structural Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention relates to a blank-cutting device, in particular to an automatic blank-cutting device for a heat-insulating refractory brick. The automatic blank-cutting device comprises a forming extruder and a clay strip supporting plate. The upper portion of the clay strip supporting plate is provided with a blank-cutting cart track, the blank-cutting cart track corresponds to the clay strip supporting plate up and down and is provided with a blank-cutting cart and a driving device of the blank-cutting cart, and under the driving of the driving device, the blank-cutting cart can perform reciprocating rectilinear movement on the blank-cutting cart track. The blank-cutting cart is provided with a blank-cutting assembly, and the blank-cutting assembly comprises a blank-cutting mechanism, a clay strip transition annular strip, a driving mechanism, a blank-cutting cutting board, a blank-pushing mechanism and a control mechanism. The automatic blank-cutting device can guarantee that a wet state blank brick that is cut well is free of excessive deformation, internal crack and fracture, the product quality is stable and reliable; no redundant mud head remains during the blank cutting, the raw material utilization rate is 100%, the blank brick is regular in shape, and the margin is small.

Description

A kind of insulating fire brick cuts blanking device automatically
Technical field
The present invention relates to one and cut blanking device, especially relate to a kind of insulating fire brick and automatically cut blanking device.
Background technology
At present, in insulating fire brick industry production, the equipment such as cutting cutter, blank cutter of a large amount of introducing walling brick-tile industry is produced, usual way be by extrusion molding after continuous strip hygrometric state mud bar, with cutting cutter, mud bar is cut into certain length, and utilize inertia to cut on base platform fast by sliding upper for mud bar blank cutter, blank cutter is cut somebody's hair and will be cut the mud bar on base platform, by hanging with the outlet of some steel wires, the mud bar of certain length is cut into some blocks of hygrometric state blanks, and be pushed on drier, manually drier is moved on drying cart.Enter hothouse after drying cart is fully loaded, after drying completes, manually taken off from drying cart by drier, and taken off from drier by dry blank brick, drying cart and drier continue to enter next working cycles.
Current conventional blank-cutting method also has hand merit slitting and swinging steel wire automatic slicing.
Hand merit slitting utilizes manpower to win over moving towards steel wire frame at a right angle with base bar and push through, often promote or pull once to cut off a base bar, because base bar continuously extrudes from the machine mouth of main frame, and hand merit cannot realize synchronous with base bar in push-and-pull, namely base bar ceaselessly moves forward, in the process pushed away or draw, steel wire cuts to the left or to the right, making to cause steel wire, initially to enter the base bar of base bar side short, the base bar going out side is eventually long, according to speed and the length of clipping time of base bar walking speed, its cut surface also should be the inclined-plane of certain angle mutually.
Swinging steel wire automatic slicing is that the bow of cutting by being provided with steel wire between two roots and tops cuts off base bar, drive roll often rotates a circle, the steel wire cutting bow cuts off base bar once, brick cutting machine is served fast by manpower after base bar is cut-off, and the steel wire being convenient to cut on bow in revolution up time be unlikely and stopped by base bar, the length of base bar is completely equal with the girth (under non-slip condition) of drive roll.Cut off the base bar of an another bar thus again and again.This cutting cutter has saving manpower, base bar length stabilisation, easy to operate and save the advantage such as power, shortcoming is that cutting section is arcuation but not concordant, its reason cuts bow to drive cutting steel wire its route in rotation to be a circle, thus namely cuts the base that gives up of two ends in base process in next procedure many and cause waste.
Following problem is there is in above-mentioned prior art:
1. slitting and send bar
The cutting cutter that walling brick-tile industry quoted by insulating fire brick carries out slitting and send bar.Because the blank brick moisture content of brick-tile industry is at 14-17%, moisture content less, intensity is larger; And the blank brick moisture content of insulating fire brick is at 32-35%, water content is comparatively large, and contains the extremely low pore-creating particulate of the plasticity such as a large amount of plastic foam balls and sawdust, so intensity is very little; Send bar mode fast after adopting slitting, mud bar can be made to produce excessive deformation, underbead crack and fracture, reduce utilization rate and the product quality of material.In addition because excessive deformation causes mud bar length uncontrollable, mud bar length can only be lengthened, produce a large amount of useless mud heads, reduce stock utilization.
2. cut base and push away base
Owing to cutting base and to push away base be an action, the blank brick of insulating fire brick overcomes cutting steel wire Cutting Drag while needing to overcome brick cutting machine resistance, makes the deflection of blank larger.In slitting, current most of brick field adopts manually i.e. push-and-pull steel wire rack slitting or swinging steel wire automatic slicing back and forth, the former institute's section is oblique line, the latter institute section is arc, and six faces of standard adobe bar must be all planes, to cut base bar face be that one of them large face, six faces more should be concordant, therefore often cut a base bar and base head more or less can be caused to waste, be generally one or two adobe.
Summary of the invention
For overcoming the deficiencies in the prior art part, the invention provides a kind of insulating fire brick and automatically cutting blanking device, to solve the technical problem that above-mentioned prior art exists.
The technical solution adopted in the present invention is: a kind of insulating fire brick cuts blanking device automatically, comprising: forming extruder and mud bar supporting plate; Be provided with all base trolley tracks above described mud bar supporting plate, described in cut base trolley track corresponding up and down with described mud bar supporting plate; Described base trolley track of cutting is provided with all base dolly and drive units thereof, described in cut base dolly under described drive unit drives, linear reciprocating motion on base trolley track can be cut described; Described base dolly of cutting is provided with and cuts base assembly, described in cut base assembly and comprise:
One green brick cutting mechanism, this green brick cutting mechanism incision is provided with many cutting base steel wires, this green brick cutting mechanism and the described trunnion axis cut on base dolly hinged, described green brick cutting mechanism is under drive unit effect, up and down reciprocatingly can swing along this trunnion axis, to realize cutting base action;
One conveying device and driving mechanism, cut described in described conveying device and driving mechanism are all installed on the outer horizontal arm of base dolly, when described cut base moving of car to described mud bar supporting plate end time, described conveying device is positioned at below described mud bar supporting plate;
All base chopping blocks, this cuts the end that base chopping block is fixed on described conveying device, planes align in plane and described conveying device on it, and on it, plane is provided with the groove corresponding with described cutting base steel wire or slit;
One blank pushing mechanism, this mechanism comprises cuts somebody's hair and pushes away base cylinder, for the adobe cut being pushed from described base chopping block of cutting;
One controlling organization, this controlling organization comprises mud bar position sensing device and cuts base dolly position sensor, described mud bar position sensing device is for measuring the exact position of the mud bar on described mud bar supporting plate, arrive appropriate location at described mud bar, the drive unit controlling organization to described green brick cutting mechanism sends cutoff signal; Described cut base dolly position sensor for described cut base dolly reach home time, the drive unit controlling organization to described blank pushing mechanism sends and pushes away base signal.
The course of work: cut base dolly and drive and cut base chopping block and move to mud bar supporting plate end, the continuous hygrometric state mud bar that forming extruder is constantly extruded moves to gradually to be cut on base chopping block, when mud bar moves to appropriate location, touch mud bar position sensing device and send cutoff signal, green brick cutting mechanism drives cutting base steel wire to carry out cutting base operation to lower swing, until ensure that thoroughly cutting mud bar stops and keeping this attitude motionless in the groove cut described in cutting base steel wire embedding on base chopping block or slit, then with the porch of cutting base dolly and move rearwards to subsequent processing conveyer belt, touch and cut base dolly position sensor and send to the drive unit controlling organization of described blank pushing mechanism and push away base signal, cut somebody's hair and pushing away under the promotion of base cylinder, for shifting from described base chopping block of cutting the blank brick cut onto subsequent processing conveyer belt, cut somebody's hair and reset subsequently, controlling organization controls green brick cutting mechanism again and upwards swings reset, cut base dolly and get back to again described delivery device tip under drive unit effect, enter next working cycles.
Further, plane 0.5-1.0mm lower than described mud bar supporting plate lower plane in described conveying device, when guaranteeing that continuous hygrometric state mud bar slides to plane in conveying device from plane mud bar supporting plate, drop is little and not yielding.
Further, the driven roller of described conveying device makes clockwise or counterclockwise low speed rotation under its drive unit effect, make the relative velocity between described continuous hygrometric state mud bar and described conveying device, remain constant describedly cutting that base dolly is static, in low speed or high speed motions, its objective is the distortion reducing or eliminating continuous hygrometric state mud bar.
Beneficial effect: the present invention can ensure that the hygrometric state blank brick cut is without excessive deformation, underbead crack and fracture, stable and reliable product quality; Without unnecessary mud head, raw material availability 100% when cutting base, blank brick regular shape, surplus are little.
Accompanying drawing explanation
The invention will be further described in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is top view of the present invention.
Fig. 2 is structural representation of the present invention
Fig. 3 is A-A profile in Fig. 2
In figure: 1 forming extruder, 2 continuous hygrometric state mud bars, 3 cut base assembly, 301 mud bar supporting plates, 302 blank cutter frames, 303 are cut base drive car, 304 track, 308 of cutting that base dolly cut by base trolley track, 305,306 green brick cutting mechanisms, 307 are cut somebody's hair and cut somebody's hair, 309 cut base cylinder, 310 and push away that base cylinder, 311 cuts base rotating shaft, 312 mud bar position sensing devices, 313 blank bricks, 314 cut base chopping block, 315 mud bar transition endless belts, 316 cutting base steel wires.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
In describing the invention, it will be appreciated that, term " longitudinal direction ", " transverse direction ", " on ", D score, "front", "rear", "left", "right", " vertically ", " level ", " top ", " end ", " interior ", the orientation of the instruction such as " outward " or position relationship be based on orientation shown in the drawings or position relationship, only the present invention for convenience of description, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as limitation of the present invention.
See Fig. 1-3, as shown in the figure, a kind of insulating fire brick cuts blanking device automatically, comprising: forming extruder 1 and mud bar supporting plate 301; Be provided with all base trolley tracks 304 above mud bar supporting plate 301, cut base trolley track 304 corresponding with mud bar supporting plate about 301; Cut base trolley track 304 and be provided with all base dollies 305 and drive unit 304 thereof, cut base dolly 305 under drive unit 304 drives, can linear reciprocating motion on base trolley track 304 cut.
Cut base dolly 305 to be provided with and to cut base assembly 3, cut base assembly 3 and comprise:
Green brick cutting mechanism 306, green brick cutting mechanism 306 otch b place is provided with many cutting base steel wires 316, green brick cutting mechanism 306 and a level of cutting on base dolly 305 to cut base rotating shaft 311 hinged, green brick cutting mechanism 306, under drive unit (cutting base cylinder 309) effect, up and down reciprocatingly can swing around cutting base rotating shaft 311; Drive unit also can adopt motor, drives green brick cutting mechanism 306 to move by gear, chain and Timing Belt.
Transmitting device and driving mechanism, what in the present embodiment, transmitting device adopted is mud bar transition endless belt 315, its driven roller and driving mechanism are all installed on to be cut on the outer horizontal arm of base dolly 305, when cutting base dolly 305 and moving to mud bar supporting plate 301 end, mud bar transition endless belt 315 is positioned at below mud bar supporting plate 301; The driven roller of mud bar transition endless belt 315 makes clockwise or counterclockwise low speed rotation, relative velocity between the continuous hygrometric state mud bar 2 that forming extruder 1 is constantly extruded and mud bar transition endless belt 315, remains unchanged cutting that base dolly 305 is static, in low speed or high speed motions.
Cut base chopping block 314, cut the end that base chopping block 314 is fixed on mud bar transition endless belt 315, planes align on plane and mud bar transition endless belt 315 on it, on it, plane is provided with the groove corresponding with cutting base steel wire 316 or slit.
One blank pushing mechanism, this blank pushing mechanism comprises cuts somebody's hair 308 and push away base cylinder 310, for being pushed from cutting base chopping block 314 by the blank brick cut 313.
One controlling organization, controlling organization comprises mud bar position sensing device 312 and cuts base dolly position sensor, mud bar position sensing device 312 adopts photoelectric sensor, be arranged on and cut base dolly 305 side, for measuring the exact position of the mud bar on mud bar supporting plate 301, appropriate location is arrived at mud bar, cutoff signal is sent to the controlling organization cutting base cylinder 309, its piston rod is stretched out, promote green brick cutting mechanism 306 and move downward incision mud bar, because certainty of measurement is high, do not produce unnecessary mud head when cutting base, raw material availability reaches 100%.Cut base dolly position sensor and adopt photoelectric sensor, be arranged at the end of trolley track 304 and mud bar supporting plate 301 respectively, for judging whether cut base dolly 305 arrives precalculated position, prevent from cutting 308 actions of cutting somebody's hair under base dolly 305 state not in place, the blank brick cut is shifted onto and breaks into pieces on the ground; Cut base dolly position sensor to send to the controlling organization pushing away base cylinder 310 and push away base signal, its piston rod is stretched out, drive is cut somebody's hair and 308 is shifted onto on subsequent processing conveyer belt by blank brick 313 from cutting base chopping block 314, cut somebody's hair and 308 be retracted into original position immediately, green brick cutting mechanism 306 upwards resets, and cuts base dolly 305 and again gets back to home position.
Plane and than mud bar supporting plate 301 lower plane that be fixed in blank cutter frame 302 low 0.5-1.0mm equal with the upper plane of cutting base chopping block 314 on mud bar transition endless belt in mud bar transition endless belt and drive unit 315, so that mud bar transition endless belt and drive unit 315 are with cutting base dolly 305 motion and not contacting below mud bar supporting plate 301 when cutting linear reciprocating motion on base trolley track 304, to guarantee on continuous hygrometric state mud bar 2 slides in mud bar transition endless belt and drive unit 315 mud bar transition endless belt from plane mud bar supporting plate 301 simultaneously plane because of drop little and indeformable.
The continuous hygrometric state mud bar 2 extruded by forming extruder 1, arrive through mud bar supporting plate 301 and mud bar transition endless belt 315 be parked in export the nearest side of a apart from forming extruder 1 cut base chopping block 314 upper surface, now: the endless belt major part of mud bar transition endless belt 315 is placed in below mud bar supporting plate 301; And green brick cutting mechanism 306 turns clockwise around cutting base rotating shaft 311 under the pulling force effect of cutting base cylinder 309, and be parked in state shown in Fig. 3; Cut somebody's hair and 308 under the pulling force effect pushing away base cylinder 310, retreat c place, rear position to 308 baffle plates of cutting somebody's hair along track 307 of cutting somebody's hair.
When the front end face of continuous hygrometric state mud bar 2 arrives appropriate location, when triggering mud bar linear transducer 312, green brick cutting mechanism 306 is rotated counterclockwise around cutting base rotating shaft 311 under the thrust of cutting base cylinder 309, and some the cutting base steel wires 316 cutting base opening b place being stretched in green brick cutting mechanism 306 carry out cutting base.Simultaneously: cut base dolly 305 under the driving of cutting base drive car 303, along continuous hygrometric state mud bar 2 direction of advance d low-speed motion, speed is equal with continuous hygrometric state mud bar 2 speed, guarantees to cut base cross section perpendicular.
Clockwise or counterclockwise low speed rotation is made in driven roller direction shown in Fig. 2 of one end, endless belt of mud bar transition endless belt 315, relative velocity between the continuous hygrometric state mud bar 2 that forming extruder 1 is constantly extruded and mud bar transition endless belt 315, stop and cutting in base, the fortune low speed of base and high speed motions remaining unchanged cutting base dolly 305, object is the distortion reducing or eliminating continuous hygrometric state mud bar 2.
When cutting base and completing, cutting base steel wire 316 and green brick cutting mechanism 306 are substantially in level and keep this attitude, cut base dolly 305 to accelerate to advance, mud bar transition endless belt 315 with cut base dolly 305 sync plus white, cut when base dolly 305 arrives advance terminal and stop, the driven roller of mud bar transition endless belt 315 stops the rotation, cut somebody's hair 308 under the thrust pushing away base cylinder 310 along push away base track 307 advance push away base, cut somebody's hair after 308 arrival advances push away base terminal and be back to 308 baffle plates of cutting somebody's hair immediately, then: green brick cutting mechanism 306 is under the pulling force effect of cutting base cylinder 309, turn clockwise around cutting base rotating shaft 311 and be parked in state shown in Fig. 3, cut base dolly 305 to move along cutting base trolley track 304 to continuous hygrometric state mud bar 2 direction of advance d rightabout under the driving of cutting base drive car 303, mud bar transition endless belt 315 driven roller is rotated counterclockwise in direction shown in Fig. 2 simultaneously, relative velocity between the continuous hygrometric state mud bar 2 that forming extruder 1 is constantly extruded and the upside band of mud bar transition endless belt 315 is constant, cut when base dolly 305 arrives advance terminal and stop, the driven roller of mud bar transition endless belt 315 stops the rotation, wait for next working cycles.
Although illustrate and describe embodiments of the invention, for the ordinary skill in the art, be appreciated that and can carry out multiple change, amendment, replacement and modification to these embodiments without departing from the principles and spirit of the present invention, scope of the present invention is by claims and equivalents thereof.

Claims (3)

1. insulating fire brick cuts a blanking device automatically, comprises forming extruder and mud bar supporting plate; It is characterized in that: above described mud bar supporting plate, be provided with all base trolley tracks, described in cut base trolley track corresponding up and down with described mud bar supporting plate; Described base trolley track of cutting is provided with all base dolly and drive units thereof, described in cut base dolly under described drive unit drives, linear reciprocating motion on base trolley track can be cut described; Described base dolly of cutting is provided with and cuts base assembly, described in cut base assembly and comprise:
One green brick cutting mechanism, this green brick cutting mechanism incision is provided with many cutting base steel wires, this green brick cutting mechanism and the described trunnion axis cut on base dolly hinged, described green brick cutting mechanism is under drive unit effect, up and down reciprocatingly can swing along this trunnion axis, to realize cutting base action;
One conveying device and driving mechanism, cut described in described conveying device and driving mechanism are all installed on the outer horizontal arm of base dolly, when described cut base moving of car to described mud bar supporting plate end time, described conveying device is positioned at below described mud bar supporting plate;
All base chopping blocks, this cuts the end that base chopping block is fixed on described conveying device, planes align in plane and described conveying device on it, and on it, plane is provided with the groove corresponding with described cutting base steel wire or slit;
One blank pushing mechanism, this mechanism comprises cuts somebody's hair and pushes away base cylinder, for the adobe cut being pushed from described base chopping block of cutting;
One controlling organization, this controlling organization comprises mud bar position sensing device and cuts base dolly position sensor, described mud bar position sensing device is for measuring the exact position of the mud bar on described mud bar supporting plate, arrive appropriate location at described mud bar, the drive unit controlling organization to described green brick cutting mechanism sends cutoff signal; Described cut base dolly position sensor for described cut base dolly reach home time, the drive unit controlling organization to described blank pushing mechanism sends and pushes away base signal.
2. a kind of insulating fire brick cuts blanking device automatically according to claim 1, it is characterized in that: plane 0.5-1.0mm lower than described mud bar supporting plate lower plane in described conveying device.
3. according to any one of claim 1 or 2, a kind of insulating fire brick cuts blanking device automatically, it is characterized in that: the driven roller of described conveying device makes clockwise or counterclockwise low speed rotation under its drive unit effect, make the relative velocity between described continuous hygrometric state mud bar and described conveying device, remain constant describedly cutting that base dolly is static, in low speed or high speed motions.
CN201510256635.2A 2015-05-19 2015-05-19 Automatic blank-cutting device for heat-insulating refractory brick Active CN104890107B (en)

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CN104890107B CN104890107B (en) 2017-03-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108544650A (en) * 2018-04-25 2018-09-18 广西联壮科技股份有限公司 A kind of side-feeding type reinforcement clay shredder structure

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2534004Y (en) * 2002-03-27 2003-02-05 程玉全 Digit control automatic vertical slitting & blank cutting linkage machine
CN202071193U (en) * 2011-06-10 2011-12-14 济南圣泉集团股份有限公司 Foamed plastic molding machine
ES2477666A1 (en) * 2013-01-17 2014-07-17 Ipiac, S.A. Device for cutting ceramic pieces with radial cutting mechanism (Machine-translation by Google Translate, not legally binding)
CN203805112U (en) * 2014-01-27 2014-09-03 湖南双龙智创自动化设备有限公司 Automatic clay cutting machine
CN204772932U (en) * 2015-05-19 2015-11-18 安徽同步自动化科技有限公司 Automatic base device of cutting of insulating fire brick

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2534004Y (en) * 2002-03-27 2003-02-05 程玉全 Digit control automatic vertical slitting & blank cutting linkage machine
CN202071193U (en) * 2011-06-10 2011-12-14 济南圣泉集团股份有限公司 Foamed plastic molding machine
ES2477666A1 (en) * 2013-01-17 2014-07-17 Ipiac, S.A. Device for cutting ceramic pieces with radial cutting mechanism (Machine-translation by Google Translate, not legally binding)
CN203805112U (en) * 2014-01-27 2014-09-03 湖南双龙智创自动化设备有限公司 Automatic clay cutting machine
CN204772932U (en) * 2015-05-19 2015-11-18 安徽同步自动化科技有限公司 Automatic base device of cutting of insulating fire brick

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108544650A (en) * 2018-04-25 2018-09-18 广西联壮科技股份有限公司 A kind of side-feeding type reinforcement clay shredder structure
CN108544650B (en) * 2018-04-25 2020-08-18 张国阳 Side-feeding type reinforcement mud cutting mechanism

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