CN104889745B - One kind machining integrative machine - Google Patents
One kind machining integrative machine Download PDFInfo
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- CN104889745B CN104889745B CN201510321877.5A CN201510321877A CN104889745B CN 104889745 B CN104889745 B CN 104889745B CN 201510321877 A CN201510321877 A CN 201510321877A CN 104889745 B CN104889745 B CN 104889745B
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- machining
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- 238000003754 machining Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000003801 milling Methods 0.000 claims abstract description 13
- 238000005498 polishing Methods 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 41
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000010276 construction Methods 0.000 claims description 8
- 238000005553 drilling Methods 0.000 claims description 8
- 238000010079 rubber tapping Methods 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 241001133184 Colletotrichum agaves Species 0.000 description 1
- 229910001141 Ductile iron Inorganic materials 0.000 description 1
- 241001074085 Scophthalmus aquosus Species 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Milling Processes (AREA)
Abstract
One kind machining integrative machine, it is characterised in that：Including workbench, the workbench is cross, and it is provided with shifting material device above, and processing unit (plant) and assembling device are arranged on the both sides for moving material device；The material device that moves includes laying oneself on the railway tracks installed in workbench, it is described lay oneself on the railway tracks on base is installed；Threaded rod is through floor installation in laying oneself on the railway tracks, and its one end is connected with motor, and work rest is arranged on base；Compared with prior art, advantages of the present invention is as follows：（1）Chip system of processing with lathe and milling machine, it is multiple functional, processing is completed by numerical control control；（2）Robot has polishing function again, saves the manual polishing time；（3）Bearing, after short axle is machined, can be assembled in short axle, speed is fast by automatic assembling by Mechanical course.
Description
Technical field
The invention belongs to chemical machinery technical field, and in particular to one kind machining integrative machine.
Background technology
Axle (shaft) is to be through the cylindrical object in the middle of bearing or in the middle of wheel or in the middle of gear, but also has small part
It is square.Axle is support rotary part and turned round therewith to transmit motion, moment of torsion or the machine components of moment of flexure.Generally
Round metal is shaft-like, and each section can have different diameters.The part for making gyration in machine is just mounted on axle.
The structure design of axle is to determine the reasonable profile and entire infrastructure size of axle, the important step designed for axle.It by
Installation part type, size and its position, the fixed form of part on axle, property, direction, size and the distribution situation of load,
The type and size of bearing, blank, manufacture and the assembly technology of axle, install and transport, relevant to factors such as the deformations of axle.Design
Person can be designed according to the specific requirement of axle, and several schemes can be done if necessary and are compared, to select best design,
The following is general axis principles of structural design：1st, material is saved, mitigates weight, as far as possible using equal strength appearance and size or big section
The cross sectional shape of coefficient；2nd, it is easy to parts on shaft to be accurately positioned, consolidate, assemble, dismantle and adjust；3rd, using various reduction stress
Collection neutralizes the structural measure for improving intensity；4th, it is easy to fabricate and ensure precision.
The classification of axle:Common axle according to the planform of axle can be divided into bent axle, d-axis, flexible axle, solid shafting, hollow shaft,
Stiff shaft, flexible axle (flexible axle).
D-axis can be divided into again：1. rotating shaft, had not only born moment of flexure but also had born moment of torsion during work, be most common axle in machinery, such as
Axle in various decelerators etc..2. heart axle, is solely subjected to moment of flexure without transmitting torque, some heart axles turn for support rotary part
Dynamic, the axle of such as rolling stock, some heart axles are not rotated then, the axle of such as supporting pulley.3. power transmission shaft, is mainly used to transmission and turns round
Square and be not subject to moment of flexure, long optical axis, the drive shaft of automobile in such as crane movable mechanism.The material of axle mainly uses carbon
Steel or steel alloy, also can be using spheroidal graphite cast-iron or alloy cast iron etc..The ability to work of axle is generally dependent on strength and stiffness, rotating speed
Stability of vibration is additionally depended on when high.
Patent publication No CN103817369A discloses a kind of five-axis robot machine, it is characterised in that including support, gantry
Frame, suspension transmission mechanism, the vertical arm mechanism of mill principal axis and horizontal main axis seat；Gantry is erected on support；Mill principal axis and outstanding
Transmission mechanism is hung to be located on portal frame；Horizontal main axis seat is located on suspension transmission mechanism, to realize that XYZ axles are moved；Mill principal axis
Vertical arm mechanism is located at the horizontal main axis front end of horizontal main axis seat, and the vertical arm mechanism of mill principal axis drives milling cutter by electric rotating machine
Spindle vertical arm mechanism rotates, to realize that AB axles are moved.
And for example Patent publication No CN104475641A discloses a kind of bolt processing integrated machine, including frame, decompressor,
Feeding mold base, conveying device, pure conveyer and workbench, the pure conveyer are fixed on the upper right side of workbench, institute
The lower left that conveying device is located at pure conveyer is stated, and the conveying device is fixed on the left upper end of workbench, the frame
Arranged with table vertical, the feeding mold base is located at the left side of conveying device, the feeding mold base is fixed on frame
Upper rear end, the decompressor is located at the front of feeding mold base, and the decompressor is fixed on the top front end of frame.
When carrying out the processing of bolt mass, now bar is delivered into pure conveyer, starts conveying device, synchronous can also driven
Pure conveyer feed, so pure conveyer exports a bar every time, just falls on a conveyor, utilizes conveying device
Bar is delivered on feeding mold base, and then starts punching press of the decompressor realization to multiple bars so that bolt is for the first time
Shaping, and undergauge processing is completed, hereafter the semi-finished product after punching press can be put into thread rolling machine and carry out thread rolling, to complete spiral shell
Line is processed.
At present, being processed due to axle needs complicated process, although present numerical control machine tool technique is flourishing, is utilized for an axle
One equipment completes the current equipment for not reaching such technology also of chip processing of required shape.Meanwhile, after axle is machined,
Need to allow it to be directly installed in machinery equipment to carry out cooperation its set upper bearing (metal).Whole process process is all before this
It is that segmentation is carried out, non-interference, the process time of such a product is long, low production efficiency.
The content of the invention
The present invention is in view of the shortcomings of the prior art, it is proposed that one kind machining integrative machine, the robot is mainly
For the processing of short axle, accomplish chip, milling key, polishing, drilling, the integration of assembling, reduce manufacturing procedure, make production efficiency
Greatly improve.
To realize the purpose of the present invention, the technical solution adopted by the present invention is：
One kind machining integrative machine, it is characterised in that：Including workbench, the workbench is cross, thereon
Face is provided with shifting material device, and processing unit (plant) and assembling device are arranged on the both sides for moving material device；
The material device that moves includes laying oneself on the railway tracks installed in workbench, it is described lay oneself on the railway tracks on base is installed；Threaded rod passes through bottom
Seat is in laying oneself on the railway tracks, and its one end is connected with motor, and work rest is arranged on base；
Assembling device includes being provided with the bottom moved forward and backward by the control of cylinder one on guide rail 1, the guide rail one
Plate one, motor one and motor two are arranged on above the base plate one；The base plate one is provided with to be passed by the belt of transmission device
Dynamic to drive tapper mechanism and assemble mechanism rotary work, the borehole drill construction being rotated by motor two is arranged on assemble mechanism side
Side, belt is connected between the motor one and transmission device；
Processing unit (plant) includes being provided with the base plate moved forward and backward by the control of cylinder two on guide rail two, the guide rail two
Two, motor three is arranged on base plate two, and the lathe tool mechanism and milling cutter mechanism being driven by motor three are arranged on the front of motor three；
Preferentially, the work rest side is connected with jacking mechanism, and jacking mechanism is fixed on base.
Preferentially, the borehole drill construction periphery is additionally provided with workpiece clamping set.
Preferentially, belt transmission is passed through between the motor three and lathe tool mechanism and milling cutter mechanism.
Preferentially, also including upper processing unit (plant), the upper processing unit (plant) includes crane, and the crane is vertically mounted on
On workbench, guide rail three is arranged on the inside of crane, and the hanger for driving lifting by cylinder three is arranged on guide rail three, described to hang
The upper drilling machine and polishing machine being rotated by motor four are installed on frame.
Preferentially, the upper drilling machine is telescopic tapping machine.
Compared with prior art, advantages of the present invention is as follows：(1) there is the chip system of processing of lathe and milling machine, work(
Can be complete, processing is completed by numerical control control；(2) robot has polishing function again, saves the manual polishing time；(3) it is automatic
Bearing, after short axle is machined, can be assembled in short axle, speed is fast by assembling by Mechanical course.
Brief description of the drawings
Brief description is next carried out to the present invention by means of the accompanying drawing of embodiment now.In accompanying drawing：
Fig. 1 shows the structure arrangement schematic diagram of present invention machining integrative machine；
Fig. 2 shows that Fig. 1's further disassembles schematic diagram；
Fig. 3 shows that Fig. 2's further disassembles schematic diagram；
Fig. 4 shows that Fig. 2 another view direction further disassembles schematic diagram；
Fig. 5 shows the structure arrangement schematic diagram of processing unit (plant) in the present invention；
Fig. 6 shows the side view of processing unit (plant) in the present invention.
Embodiment
With reference to specific embodiment, the present invention is described in detail.Following examples will be helpful to the technology of this area
Personnel further understand the present invention, but the invention is not limited in any way.It should be pointed out that to the ordinary skill of this area
For personnel, without departing from the inventive concept of the premise, various modifications and improvements can be made.These belong to the present invention
Protection domain.
Embodiment 1
Please emphasis refer to Fig. 1, one kind machining integrative machine, including workbench 100, the workbench 100 is ten
Font, it is provided with shifting material device 500 above, and processing unit (plant) 400 and assembling device 200 are arranged on the both sides for moving material device 500.
Please emphasis refer to Fig. 2, Fig. 3 and Fig. 4, moving material device 500 includes laying oneself on the railway tracks 504 installed in workbench 100, described sleeping
Base 502 is installed on rail 504；Threaded rod 505 is arranged on through base 502 and laied oneself on the railway tracks in 504, and its one end is connected with motor 506,
Work rest 503 is arranged on base 502.The side of work rest 503 is connected with jacking mechanism 501, and jacking mechanism 501 is fixed on base
On 502.
Workpiece is fixed first on work rest 503, and by jacking mechanism 501 that workpiece dieback is motionless, motor 506 rotates
Driving the rotation of threaded rod 505 makes base 502 with workpiece motion s, and such workpiece passes sequentially through each manufacturing procedure and is processed.
Please emphasis refer to Fig. 3, processing unit (plant) 400 includes guide rail 2 406, is provided with by cylinder on the guide rail 2 406
The base plate 2 403 that 2 408 controls move forward and backward, motor 3 407 is arranged on base plate 2 403, is driven by motor 3 407
Lathe tool mechanism 401 and milling cutter mechanism 404 are arranged on the front of motor 3 407.Motor 3 407 and lathe tool mechanism 401 and milling cutter
It is driven between structure 404 by belt 402.
Workpiece driven by base 502 and move on 504 laying oneself on the railway tracks, and lathe tool mechanism 401 and milling cutter mechanism 404 are in motor 3 407
Lower rotary work is driven, lathe tool mechanism 401 carries out chip shaping to workpiece, and the keyway in workpiece is milled out, made by milling cutter mechanism 404
Axle preparatory processing is completed.
Please emphasis refer to Fig. 2 and Fig. 4, assembling device 200 includes guide rail 1, is provided with the guide rail 1 and passes through
Cylinder 1 controls the base plate 1 moved forward and backward, and motor 1 and motor 2 204 are arranged on the base plate 1
Face；The base plate 1 is provided with drives tapper mechanism 201 and assemble mechanism 206 to revolve by the belt transmission of transmission device 209
Change a job work, the borehole drill construction 205 being rotated by motor 2 204 is arranged on the side of assemble mechanism 206, the motor 1
Belt is connected between transmission device 209.The periphery of borehole drill construction 205 is additionally provided with workpiece clamping set 210.
Short axle workpiece is processed simultaneously in chip, and the other end of short axle blocks fixation, borehole drill construction by workpiece clamping set 210
205 drill to it first.While workpiece enters milling key station, tapper mechanism 201 by borehole drill construction 205 simultaneously to being added
The circular hole that work comes out carries out tapping, short axle is easy to the assembling with other workpiece.Assembling device 200 is drilled in control workpiece
In the middle of the process of tapping, also have and assembly process is carried out to workpiece, i.e., be inserted in the bearing put well in advance by assemble mechanism 206 short
Above shaft-like work.
Please emphasis refer to Fig. 5 and Fig. 6, upper processing unit (plant) 300, the upper processing unit (plant) 300 include crane 301, it is described
Crane 301 is vertically mounted on workbench 100, and guide rail 3 302 is arranged on the inner side of crane 301, is driven by cylinder 3 305
The hanger 308 of lifting is arranged on guide rail 3 302, and the upper brill being rotated by motor 4 304 is provided with the hanger 308
Hole machine 306 and polishing machine 307, the upper drilling machine 306 are telescopic tapping machine.
In short axle process, the workpiece higher to the product requirement surface roughness that has is controlled using cylinder 3 305
Polishing machine 307 processed declines carries out sanding and polishing to short axle workpiece, roughness is improved, while flash removed can also be removed.In some productions
In product, in addition it is also necessary to meet other installation requirements to the drilling of short axle side, i.e., workpiece is drilled i.e. by upper drilling machine 306
Can.
Claims (5)
1. one kind machining integrative machine, it is characterised in that：Including workbench (100), the workbench (100) is cross
Shape, it is provided with shifting material device (500) above, and processing unit (plant) (400) and assembling device (200), which are arranged on, moves material device (500)
Both sides；
The material device (500) that moves includes laying oneself on the railway tracks (504) installed in workbench (100), and described lays oneself on the railway tracks be provided with bottom on (504)
Seat (502)；Threaded rod (505) is arranged on through base (502) and laied oneself on the railway tracks in (504), and its one end is connected with motor (506), workpiece
Frame (503) is arranged on base (502)；
Assembling device (200) includes being provided with guide rail one (207), the guide rail one (207) by before cylinder one (208) control
The base plate one (202) for entering and retreating, motor one (203) and motor two (204) are arranged on the base plate one (202) above；It is described
Base plate one (202) is provided with drives tapper mechanism (201) and assemble mechanism (206) by the belt transmission of transmission device (209)
Rotary work, the borehole drill construction being rotated by motor two (204) (205) is arranged on assemble mechanism (206) side, the electricity
Belt is connected between machine one (203) and transmission device (209)；
Processing unit (plant) (400) includes being provided with guide rail two (406), the guide rail two (406) by before cylinder two (408) control
The base plate two (403) for entering and retreating, motor three (407) is arranged on base plate two (403), the car being driven by motor three (407)
Cutter mechanism (401) and milling cutter mechanism (404) are arranged on the front of motor three (407)；
Also include upper processing unit (plant) (300), the upper processing unit (plant) (300) includes crane (301), the crane (301)
It is vertically mounted on workbench (100), guide rail three (302) is arranged on the inside of crane (301), is driven by cylinder three (305)
The hanger (308) of lifting is arranged on guide rail three (302), is provided with to drive by motor four (304) on the hanger (308) and is revolved
The upper drilling machine (306) and polishing machine (307) turned.
2. machining integrative machine according to claim 1, it is characterised in that：Work rest (503) side connects
Jacking mechanism (501) is connected to, jacking mechanism (501) is fixed on base (502).
3. machining integrative machine according to claim 1, it is characterised in that：Borehole drill construction (205) periphery
It is additionally provided with workpiece clamping set (210).
4. machining integrative machine according to claim 1, it is characterised in that：The motor three (407) and lathe tool
It is driven between mechanism (401) and milling cutter mechanism (404) by belt (402).
5. machining integrative machine according to claim 1, it is characterised in that：The upper drilling machine (306) is to stretch
Contracting formula tapping machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510321877.5A CN104889745B (en) | 2015-06-12 | 2015-06-12 | One kind machining integrative machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510321877.5A CN104889745B (en) | 2015-06-12 | 2015-06-12 | One kind machining integrative machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104889745A CN104889745A (en) | 2015-09-09 |
| CN104889745B true CN104889745B (en) | 2017-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510321877.5A Active CN104889745B (en) | 2015-06-12 | 2015-06-12 | One kind machining integrative machine |
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| Country | Link |
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| CN (1) | CN104889745B (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106271637A (en) * | 2016-09-14 | 2017-01-04 | 苏嘉杰 | A kind of brill milling compounding machine bed |
| CN106312523A (en) * | 2016-09-22 | 2017-01-11 | 淮南国力液压装备有限公司 | Oil cylinder piston rod end assembling machine capable of achieving straddle screw hole machining |
| CN106862932B (en) * | 2016-12-30 | 2018-11-09 | 东莞理工学院 | A kind of automation integrated machine of trepanning grinding of motor casing |
| CN106956045A (en) * | 2017-04-10 | 2017-07-18 | 成都亨通兆业精密机械有限公司 | Safely and efficiently female thread machining device |
| CN107825144B (en) * | 2017-12-04 | 2023-08-04 | 冀州中意复合材料股份有限公司 | Numerical control perforating device for glass fiber reinforced plastic storage tank and tower |
| CN109570649A (en) * | 2018-11-08 | 2019-04-05 | 珠海山诺科技有限公司 | A kind of full automatic tapping machine |
| CN109732355B (en) * | 2018-12-24 | 2021-04-20 | 蓝海五金(深圳)有限公司 | Automatic processing machine tool of printer axle core |
| CN111958247B (en) * | 2020-07-09 | 2021-11-16 | 宁波亿诺智能装备有限公司 | Automatic camshaft machining device |
| CN111730355B (en) * | 2020-07-14 | 2022-01-25 | 深圳市中翊金属制品有限公司 | Full-automatic hardware molding production line |
| CN117532355A (en) * | 2024-01-08 | 2024-02-09 | 江苏鲸工智能装备制造有限公司 | Combined machine tool for machining mechanical parts |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU657852B2 (en) * | 1992-04-10 | 1995-03-23 | Emag Holding Gmbh | Machining centre constructed from assemblies |
| CN201353701Y (en) * | 2009-02-17 | 2009-12-02 | 惠州市华阳精机有限公司 | Integrated machine of drilling, threading and milling |
| CN102528458A (en) * | 2012-02-08 | 2012-07-04 | 浙江大学台州研究院 | Automatic drilling and tapping machine tool for valves |
| CN103331649A (en) * | 2013-06-17 | 2013-10-02 | 天津市鑫华美标准件制造有限公司 | Multifunctional integrated machining machine |
| CN203679754U (en) * | 2013-12-30 | 2014-07-02 | 温州职业技术学院 | Automatic drilling and tapping machine tool |
| CN204195409U (en) * | 2014-10-18 | 2015-03-11 | 毛培均 | A kind of vertical machining centre |
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2015
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Effective date of registration: 20221209 Address after: 277700 100 meters north of the intersection of Shunhe Road and Wenhe West Road, Economic Development Zone, Lanling County, Linyi City, Shandong Province Patentee after: Shandong Hoh Xili Technology Co.,Ltd. Address before: 239000 east side of Qinglong Street, Yong Yang Road, Lai An county, Chuzhou, Anhui Patentee before: LAI'AN COUNTY XINYUAN MECHANICAL AND ELECTRICAL EQUIPMENT Co.,Ltd. |
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Effective date of registration: 20231031 Address after: No. 20-2, International Woodworking Machinery City, Lunjiao Intensive Industrial Zone, Licun Village, Lunjiao Street, Shunde District, Foshan City, Guangdong Province, 528300 Patentee after: Foshan Jinzhiyuan Intelligent Equipment Co.,Ltd. Address before: 277700 100 meters north of the intersection of Shunhe Road and Wenhe West Road, Economic Development Zone, Lanling County, Linyi City, Shandong Province Patentee before: Shandong Hoh Xili Technology Co.,Ltd. |
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