CN104889064A - Automatic control-based high-speed sorting method - Google Patents
Automatic control-based high-speed sorting method Download PDFInfo
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- CN104889064A CN104889064A CN201510231572.5A CN201510231572A CN104889064A CN 104889064 A CN104889064 A CN 104889064A CN 201510231572 A CN201510231572 A CN 201510231572A CN 104889064 A CN104889064 A CN 104889064A
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- taking responsibility
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Abstract
The invention discloses an automatic control-based high-speed sorting method, which comprises a transmission device. Multiple sets of automatic sorting mechanisms are arranged on one side of the transmission belt of the transmission device. Each automatic sorting mechanism comprises a controller. The transmission device comprises a transmission belt and an encoder in linkage control with the transmission belt. Viewed from the transmission belt, already sorted products are placed row by row. In this way, the first product of a current order is just next to the last product of a previous order. That means, products of a second order are subjected to sorting before the completion of the product sorting process of a first order. The time for starting the sorting process of the second order is calculated by algorithm. Therefore, sorting machines in two sorting bins can work at the same time, so that the sorting time is saved. Meanwhile, the utilization rate of the transmission belt is improved, and the transmission belt is fully loaded with products.
Description
Technical field
The present invention relates to automatic sorting technical field, particularly relating to a kind of high speed method for sorting based on automatically controlling.
Background technology
Automatic sorting be sort out the trademark quantity of needs according to the requirement of order be sorted thing.In the side of transmission belt, sorting equipment is installed, sorting equipment work beginning order be according to belt direction of advance from front to back, current together sorting storehouse sort after article start sorting by this storehouse during this sorting storehouse, road, the like until all roads sorted that need of order have all sorted.If start to sort next order again after last brand that method for sorting such as is at the previous order has sorted, so on transmission belt, can reserve very long one section of belt by sky between these two orders, such sorting speed is slow.
Summary of the invention
The object of the present invention is to provide a kind of high speed method for sorting based on automatically controlling, effectively solving the problems of the technologies described above.
For effectively solving the problems of the technologies described above, the technical scheme that the present invention takes is as follows:
Arrange transmitting device, and organize automatic sorting mechanism in the arrangement of described transport tape side more, described automatic sorting mechanism comprises a controller, and described transmitting device comprises transmission belt, and described transmission belt comprises driving shaft and driven shaft,
(2) described driven shaft is provided with the encoder of the travel distance detecting belt; Described driving shaft is provided with variable-frequency motor;
(3) described automatic sorting mechanism successively performs two order taking responsibility according to setup parameter, and calculates the physical distance of two order taking responsibility by described automatic sorting mechanism;
(4) described physical distance is scaled encoded radio by described encoder, by quantitative distribution execution two order sorting tasks of described encoded radio;
(5) described controller is when execution the first order taking responsibility, compares actual coding value and determines whether execution second order taking responsibility, and completes available data covering.
2. the high speed method for sorting based on automatically controlling according to claim 1, it is characterized in that, described step (3) is further comprising the steps of:
After when in described order taking responsibility, the first order taking responsibility has not also sorted completely, an order just starts sorting, then an order start the time of sorting with the value of encoder for calculated value, described encoder detects described transmission belt walking distance, when whether described controller the walking value of transmission belt such as is greater than by judging the actual value of encoder decision whether perform a rear order start sort the moment.
3. the high speed method for sorting based on automatically controlling according to claim 1, it is characterized in that, described step (4) is further comprising the steps of:
Encoder values when calculating that in two order taking responsibility, last sorting operation completes respectively by described encoder, and physical distance when also the first order taking responsibility tail end sorting performs when calculating the execution of sorting first of the second order taking responsibility between described automatic sorting mechanism, and converse another encoded radio, read revision value according to twice encoded radio data difference.
4. the high speed method for sorting based on automatically controlling according to claim 1, it is characterized in that, described step (5) is further comprising the steps of:
First of first order taking responsibility needs the automatic sorting mechanism of work to start sorting to complete and after waiting for and calculating encoded radio, start the automatic sorting mechanism that second needs work, and complete the execution of the first order taking responsibility successively, when actual coding value is not less than result of calculation, perform the second sorting task.
Beneficial effect of the present invention is: the high speed method for sorting based on automatically controlling provided by the invention, from transmission belt look over the product after sorting be one by one, the afterbody product of the No.1 product of current order just then last order, namely after when previous order has not also sorted completely, an order just starts sorting, then the time of sorting that starts of an order just needs to be calculated by algorithm, two sorters sorted in storehouse so not only can be made simultaneously to work and to save the sorting time, the utilization rate of belt can also be improved, product on belt is fully loaded with.
Below in conjunction with accompanying drawing, the present invention is described in detail.
Accompanying drawing explanation
Fig. 1 is the high speed method for sorting schematic flow sheet based on automatically controlling of the present invention;
Fig. 2 is the high speed method for sorting principle schematic automatically controlled in the embodiment of the present invention 2.
Wherein: 001 transmission belt, 002 encoder, 003 automatic sorting mechanism, 004 variable-frequency motor.
Detailed description of the invention
Embodiment 1:
In the present embodiment accompanying drawing 2, number (1)-(15) representative have 15 groups of automatic sorting mechanisms 003.
In the present embodiment, the composition original paper of described conventional known structure does not do explanatory note and display in the drawings.
As shown in Figure 1, the disclosed high speed method for sorting based on automatically controlling of the present embodiment, based on the high speed method for sorting automatically controlled, the method comprises the following steps:
(1) transmitting device is set, and many group automatic sorting mechanisms 003 are settled in described transport tape side, described automatic sorting mechanism 003 comprises a controller, described transmitting device comprises transmission belt 001 and arranges transmitting device, and organize automatic sorting mechanism in the arrangement of described transport tape side more, described automatic sorting mechanism comprises a controller, and described transmitting device comprises transmission belt, described transmission belt comprises driving shaft and driven shaft
(2) described driven shaft is provided with the encoder 002 of the travel distance detecting belt; Described driving shaft is provided with variable-frequency motor;
(3) described automatic sorting mechanism 003 successively performs two order taking responsibility according to setup parameter, and calculates the physical distance of two order taking responsibility by described automatic sorting mechanism 003; After when in described order taking responsibility, the first order taking responsibility has not also sorted completely, an order just starts sorting, then an order start the time of sorting with the value of encoder 002 for calculated value, described encoder 002 detects described transmission belt walking distance, when whether described controller the walking value of transmission belt 001 such as is greater than by judging the actual value of encoder decision whether perform a rear order start sort the moment.。
(4) described physical distance is scaled encoded radio by described encoder 002, by quantitative distribution execution two order sorting tasks of described encoded radio; Encoder 002 when namely calculating that in two order taking responsibility, last sorting operation completes respectively by described encoder 002 is worth, and physical distance when also the first order taking responsibility tail end sorting performs when calculating the execution of sorting first of the second order taking responsibility between described automatic sorting mechanism, and converse another encoded radio, read revision value according to twice encoded radio data difference.
(5) described controller is when execution the first order taking responsibility, relatively actual coding value determines whether execution second order taking responsibility, and complete available data covering, namely first of the first order taking responsibility needs the automatic sorting mechanism 003 of work to start sorting to complete and after waiting for and calculating encoded radio, start the automatic sorting mechanism 003 that second needs work, and complete the execution of the first order taking responsibility successively, when actual coding value is not less than result of calculation, perform the second sorting task.
Applicant states, person of ordinary skill in the field is on the basis of above-described embodiment, by above-described embodiment step, combined with the technical scheme of summary of the invention part, thus the new method produced, also be one of record scope of the present invention, the application, for making description simple and clear, no longer enumerates other embodiment of these steps.
Embodiment 2:
As shown in Figures 1 and 2: the walking position of setting transmission belt 001 is measured by the encoder 002 be arranged on belt, during automatic sorting, transmission belt 001 is at the uniform velocity walked, if being sorted to the length that last cigarette sorting completes the walking of transmission belt 001 from current order Article 1 cigarette is L1, the distance that next order first group of tabacco barn finally dials tabacco barn to current order is L2, when the length that transmission belt 001 is walked is L3, next order starts sorting, and correction value is L4.Then as L3>=L1-L2+L4, the head cigarette of next order can not overlap onto above the cigarette of current order, if adjustment correction value L4, and the spacing of cigarette between adjustable two adjacent orders.
Operation principle is as follows: suppose that current order is A, and next order is the content of B, A order is No. 1 tabacco barn 1, No. 5 tabacco barns 1 and No. 15 tabacco barns 1, and the content of B order is identical with A order.When starting to sort, (1) transmission belt 001 travels at the uniform speed, A order starts sorting, (3) No. 1 sorter in automatic sorting mechanism 003 is started working according to the quantity in A order, now (2) encoder 002 starts counting, when the cigarette that No. 1 sorter in (3) sorter sorts out is by No. 5 sorters, No. 5 sorters are started working according to the quantity in A order.The count value of L3 and encoder 002 is constantly compared at whole process middle controller, when the count value of encoder 002 is more than or equal to L3, B order starts sorting, (3) No. 1 sorter in sorter starts to sort the quantity in B order, completes the task of A, B order by this process successively.
The technology path being different from prior art in the present embodiment is:
From transmission belt 001 look over the product after sorting be one by one, the afterbody product of the No.1 product of current order just then last order, namely after when previous order has not also sorted completely, an order just starts sorting, then the time of sorting that starts of an order just needs to be calculated by algorithm, two sorters sorted in storehouse so not only can be made simultaneously to work and to save the sorting time, the utilization rate of belt can also be improved, the product on belt is fully loaded with.
The another statement of applicant, the present invention illustrates implementation method of the present invention and apparatus structure by above-described embodiment, but the present invention is not limited to above-mentioned embodiment, does not namely mean that the present invention must rely on said method and structure could be implemented.Person of ordinary skill in the field should understand, any improvement in the present invention, replaces and the interpolation of step, concrete way choice etc., all drop within protection scope of the present invention and open scope implementation method equivalence selected by the present invention.
The present invention is not limited to above-mentioned embodiment, and all employings and analog structure of the present invention and method thereof realize all embodiments of the object of the invention all within scope.
Claims (4)
1., based on the high speed method for sorting automatically controlled, it is characterized in that, the method comprises the following steps:
(1) arrange transmitting device, and organize automatic sorting mechanism in the arrangement of described transport tape side more, described automatic sorting mechanism comprises a controller, and described transmitting device comprises transmission belt, and described transmission belt comprises driving shaft and driven shaft;
(2) described driven shaft is provided with the encoder of the travel distance detecting belt; Described driving shaft is provided with variable-frequency motor;
(3) described automatic sorting mechanism successively performs two order taking responsibility according to setup parameter, and calculates the physical distance of two order taking responsibility by described automatic sorting mechanism;
(4) described physical distance is scaled encoded radio by described encoder, by quantitative distribution execution two order sorting tasks of described encoded radio;
(5) described controller is when execution the first order taking responsibility, compares actual coding value and determines whether execution second order taking responsibility, and completes available data covering.
2. the high speed method for sorting based on automatically controlling according to claim 1, it is characterized in that, described step (3) is further comprising the steps of:
After when in described order taking responsibility, the first order taking responsibility has not also sorted completely, an order just starts sorting, then an order start the time of sorting with the value of encoder for calculated value, described encoder detects described transmission belt walking distance, when whether described controller the walking value of transmission belt such as is greater than by judging the actual value of encoder decision whether perform a rear order start sort the moment.
3. the high speed method for sorting based on automatically controlling according to claim 1, it is characterized in that, described step (4) is further comprising the steps of:
Encoder values when calculating that in two order taking responsibility, last sorting operation completes respectively by described encoder, and physical distance when also the first order taking responsibility tail end sorting performs when calculating the execution of sorting first of the second order taking responsibility between described automatic sorting mechanism, and converse another encoded radio, read revision value according to twice encoded radio data difference.(meaning mentioned here is during namely you tell somebody what one's real intentions are, and " next order first group of tabacco barn distance of finally dialling tabacco barn to current order is L2, and when the length that transmission belt 001 is walked is L3, next order starts sorting, and correction value is L4.Then as L3>=L1-L2+L4, the head cigarette of next order can not overlap onto above the cigarette of current order, if adjustment correction value L4, and the spacing of cigarette between adjustable two adjacent orders.The much the same meaning, but patent document claim can not occur the description that L1/L2/L3 is such so I describes according to this language, does not affect your company's patented technology protection ").
4. the high speed method for sorting based on automatically controlling according to claim 1, it is characterized in that, described step (5) is further comprising the steps of:
First of first order taking responsibility needs the automatic sorting mechanism of work to start sorting to complete and after waiting for and calculating encoded radio, start the automatic sorting mechanism that second needs work, and complete the execution of the first order taking responsibility successively, when actual coding value is not less than result of calculation, perform the second sorting task.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109382323A (en) * | 2017-08-04 | 2019-02-26 | 范德兰德工业公司 | Matrix sorting device |
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| CN104692098A (en) * | 2015-02-15 | 2015-06-10 | 长安大学 | Cargo sorting device and method |
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| JPH09175509A (en) * | 1995-12-22 | 1997-07-08 | Nippon Kiko Kk | Sorting and delivering method and equipment of pulse |
| CN1234359A (en) * | 1998-03-02 | 1999-11-10 | 福克有限公司 | Method and apparatus for examinating packaged products of cigarette |
| CN1768971A (en) * | 2004-11-03 | 2006-05-10 | 浙江工业大学 | Asynchronous method for sorting cigarette strip and sorting system |
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| CN109382323B (en) * | 2017-08-04 | 2022-04-22 | 范德兰德工业公司 | Matrix sorting equipment |
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| CN104889064B (en) | 2018-02-16 |
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Address after: 5 / F, Taibao venture base, 198 tongzipo West Road, Changsha hi tech Development Zone, Hunan 410205 Patentee after: Zhineng Technology Co.,Ltd. Address before: No. 1985, Zipo Road, Changsha hi tech development base, Changsha, Hunan Province Patentee before: CHANGSHA ZHINENG ELECTRONICS TECHNOLOGY CO.,LTD. |