CN104882238A - Automatic winding device for winding resistor - Google Patents
Automatic winding device for winding resistor Download PDFInfo
- Publication number
- CN104882238A CN104882238A CN201510218789.2A CN201510218789A CN104882238A CN 104882238 A CN104882238 A CN 104882238A CN 201510218789 A CN201510218789 A CN 201510218789A CN 104882238 A CN104882238 A CN 104882238A
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- China
- Prior art keywords
- coiling
- clamping
- gear
- screw rod
- resistor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C17/00—Apparatus or processes specially adapted for manufacturing resistors
- H01C17/04—Apparatus or processes specially adapted for manufacturing resistors adapted for winding the resistive element
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Hand Tools For Fitting Together And Separating, Or Other Hand Tools (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention relates to the field of resistor winding devices and in particular relates to an automatic winding device for a winding resistor. The automatic winding device for the winding resistor comprises a device body, resistor clamping devices, winding device bodies, a clamping motor and a winding motor, wherein the machine body comprises a left supporting plate and a right supporting plate; the resistor clamping devices are arranged on the left supporting plate on the device body; the winding device bodies are arranged on the right supporting plate on the device body; the clamping motor is positioned at the left sides of the resistor clamping devices; the winding motor is positioned at the right sides of the winding device bodies; the resistor clamping devices are used for clamping winding resistors with different inner diameters; the winding device bodies are used for winding the resistors by using a manner that winding rods move around the resistors; a plurality of resistor clamping devices are arranged on the left supporting plate of the device body, and simultaneously the winding device bodies corresponding to the resistor clamping devices one by one are arranged. The automatic winding device can be used for filling up the defects that an existing resistor winding device is relatively complex in mechanism and high in device cost, and has the advantages that the structure is simple, the device cost is low, and a plurality of resistors can be wound once.
Description
Technical field
The present invention relates to resistance Winder field, specifically a kind of wire resistor automatic coiling device.
Background technology
Wirewound resistor resistance filament winding is formed in insulation framework.Resistance wire generally adopts the alloy such as nickel chromium triangle, copper-manganese with certain resistivity to make.Insulation framework makes the various shapes such as tubular, flat by materials such as the metals of pottery, plastics, painting insulating layer coating.Resistance wire as required can coiling one deck on skeleton, also can coiling multilayer, or adopts noninductive winding etc., and the present invention is mainly for the Winding Design of tubular dielectric skeleton.
The Winder of existing resistor coiling machine, comprises a transmission group be connected with cursor and a coiling stepper motor substantially, and transmission group is by the threaded axostylus axostyle occlusion of the tool with thread slider and coiling stepper motor; And microcomputer master control system, include substantially: CPU, memory module, I/O interface module, time m-tally control module, enter drive module and output driver module, the relation of above-mentioned each module, by address bus, data/address bus and control bus, is connected to each other.
Although the coiling of above-mentioned resistance Winder is effective, mechanism is comparatively complicated, and equipment cost is higher, be not suitable for little Cost Management, Given this, the invention provides a kind of structure simple, equipment cost is low, and once can around a kind of wire resistor automatic coiling device of multiple resistance.
Summary of the invention
In order to make up the deficiencies in the prior art, the invention provides a kind of wire resistor automatic coiling device, it compensate for the shortcoming that existing resistance Winder mechanism is comparatively complicated and equipment cost is high, provide that a kind of structure is simple, equipment cost is low, and once can around the resistance Winder of multiple resistance.
The technical solution adopted for the present invention to solve the technical problems is: a kind of wire resistor automatic coiling device, comprise fuselage, resistance clamping device, Winder, clamping motor and coiling electric motor, described fuselage comprises left supported plate and right supported plate, described resistance clamping device is arranged on the left supported plate of fuselage, described Winder is arranged on the right supported plate of fuselage, described clamping motor is positioned on the left of resistance clamping device, and described coiling electric motor is positioned on the right side of Winder.
Described resistance clamping device comprises screw rod, swivel nut, rotating mechanism and clamping gear, be fixedly mounted on the left of described screw rod on left supported plate, waist is positioned on the right side of screw rod, make wire resistor one end can penetrate resistance clamping device on the left of fuselage when being positioned at the object of waist on the right side of screw rod, and be provided with cylindrical boss on the right side of screw rod, described swivel nut and screw rod engage each other, during work, bolt rotary makes swivel nut seesaw on screw rod, described rotating mechanism is divided into left-hand rotation bar and right-hand rotation bar, left-hand rotation bar left end and swivel nut are hinged, right-hand rotation bar right-hand member and boss are hinged, and be hinged in the middle part of left-hand rotation bar with in the middle part of right-hand rotation bar, and screw rod is evenly provided with three rotating mechanisms along axis, during work, swivel nut seesaws, left-hand rotation bar and right-hand rotation bar rotate mutually around hinge, be enclosed within the wire resistor outside screw rod under the effect of rotating mechanism from inside be clamped maintain static, according to the difference of wire resistor internal diameter, the rotational angle of rotating mechanism is different, described clamping gear is connected mutually with screw rod, and clamping gear is positioned on the left of left supported plate, belt pulley is installed with on the left of described clamping gear, described clamping motor is connected with clamping gear by belt, and clamping motor is fixedly mounted on ground by anchor (bolt) hole, during work, clamping electric machine rotation drives clamping pinion rotation, thus drive the bolt rotary be connected mutually with clamping gear, and then band movable snail sleeve controls the motion of rotating mechanism, to reach the object of clamping different inner diameters wire resistor, the effect of this resistance clamping device is fixed on fuselage by the wire resistor of different inner diameters.
Described Winder comprises rotating shaft, coiling disk, wire winding pole and coiling gear, be fixedly mounted in the middle part of described rotating shaft on right supported plate, and the screw coaxial heart of rotating shaft and resistance clamping device, rotating shaft left end face is connected mutually with the center of circle of coiling disk, described wire winding pole is oval mast, be connected mutually with coiling disk left side edge on the right side of wire winding pole, more than 20 centimetres are interposed between between wire winding pole and screw rod, thus most wire resistor can be met when being enclosed within screw rod, wire winding pole is still at regular intervals with wire resistor outer wall, make wire winding pole can carry out next step coiling work, distance fuselage left supported plate one to two centimetre on the left of wire winding pole, during work, by the resistive conductor of required winding in advance around on wire winding pole, circular-rotation is done around around wire resistor again by wire winding pole, thus resistive conductor is wrapped on wire resistor, coiling gear is fixed with on the right side of described rotating shaft, belt pulley is installed with on the right side of coiling gear, described coiling electric motor is connected with coiling gear by belt, and coiling electric motor is fixedly mounted on ground by anchor (bolt) hole, during work, coiling electric motor rotates and drives coiling pinion rotation, coiling pinion rotation drives coiling disk rotational, thus drive the wire winding pole being connected in coiling disk border to rotate around wire resistor outer wall, so that resistive conductor is wrapped on wire resistor, this Winder do with being carry out coiling work to the wire resistor be fixed on resistance clamping device.
Described resistance clamping device is at least evenly provided with five along the left supported plate of fuselage, and resistance clamping device and Winder one_to_one corresponding, engage each other between each clamping gear, engage each other between each coiling gear, during work, a clamping pinion rotation drives each clamping pinion rotation, thus drive the work of each resistance clamping device, the wire resistor be enclosed within each resistance clamping device is all clamped, a coiling pinion rotation drives each coiling pinion rotation, thus drive each Winder work, to carry out coiling work to the resistance on corresponding resistance clamping device, simultaneously the object of above-mentioned design makes invention can carry out coiling work to multiple resistance.
The present invention utilizes bolt rotary band movable snail sleeve to rotate, and then clamps wire resistor, and utilize wire winding pole to carry out coiling around resistance motion, the relatively existing resistor coiling machine structure of the present invention is simple, with low cost and once can around multiple resistance, and winding efficiency is better.
Accompanying drawing explanation
Below in conjunction with drawings and embodiments, the present invention is further described.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of resistance clamping device of the present invention;
Fig. 3 is the structural representation of Winder of the present invention;
Fig. 4 is resistance clamping device of the present invention and corresponding Winder position relationship schematic diagram;
Fig. 5 is multiple resistance clamping device perspective view of the present invention;
Fig. 6 is multiple Winder perspective view of the present invention.
In figure: fuselage 1, resistance clamping device 2, Winder 3, clamping motor 4, coiling electric motor 5, left supported plate 11, right supported plate 12, screw rod 21, swivel nut 22, rotating mechanism 23, clamping gear 24, cylindrical boss 211, left-hand rotation bar 231, right-hand rotation bar 232, rotating shaft 31, coiling disk 32, wire winding pole 33, coiling gear 34.
Embodiment
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.
As shown in Figure 1, a kind of wire resistor automatic coiling device of the present invention, comprise fuselage 1, resistance clamping device 2, Winder 3, clamping motor 4 and coiling electric motor 5, described fuselage 1 comprises left supported plate 11 and right supported plate 12, described resistance clamping device 2 is arranged on the left supported plate 11 of fuselage 1, described Winder 3 is arranged on the right supported plate 12 of fuselage 1, and described clamping motor 4 is positioned on the left of resistance clamping device 2, and described coiling electric motor 5 is positioned on the right side of Winder 3.
As depicted in figs. 1 and 2, a kind of wire resistor automatic coiling device of the present invention, described resistance clamping device 2 comprises screw rod 21, swivel nut 22, rotating mechanism 23 and clamping gear 24, be fixedly mounted on the left of described screw rod 21 on left supported plate 11, be positioned in the middle part of fuselage 1 on the right side of screw rod 21, make wire resistor one end can penetrate resistance clamping device 2 on the left of fuselage 1 when being positioned at the object in the middle part of fuselage 1 on the right side of screw rod 21, and be provided with cylindrical boss 211 on the right side of screw rod 21, described swivel nut 22 engages each other with screw rod 21, during work, screw rod 21 rotates and swivel nut 22 is seesawed on screw rod 21, described rotating mechanism 23 is divided into left-hand rotation bar 231 and right-hand rotation bar 232, left-hand rotation bar 231 left end and swivel nut 22 are hinged, right-hand rotation bar 232 right-hand member and boss 211 are hinged, and be hinged in the middle part of left-hand rotation bar 231 with in the middle part of right-hand rotation bar 232, and screw rod 21 is evenly provided with three rotating mechanisms 23 along axis, during work, swivel nut 22 seesaws, left-hand rotation bar 231 and right-hand rotation bar 232 rotate mutually around hinge, the wire resistor be enclosed within outside screw rod 21 is clamped from inside and maintains static under the effect of rotating mechanism 23, according to the difference of wire resistor internal diameter, the rotational angle of rotating mechanism 23 is different, described clamping gear 24 is connected mutually with screw rod 21, and clamping gear 24 is positioned on the left of left supported plate 11, belt pulley is installed with on the left of described clamping gear 24, described clamping motor 4 is connected with clamping gear 24 by belt, and clamping motor 25 is fixedly mounted on ground by anchor (bolt) hole, during work, clamping motor 4 rotates and drives clamping gear 24 to rotate, thus drive the screw rod 21 be connected mutually with clamping gear 24 to rotate, and then band movable snail sleeve 22 controls the motion of rotating mechanism 23, to reach the object of clamping different inner diameters wire resistor, the effect of this resistance clamping device 2 is fixed on the fuselage 1 by the wire resistor of different inner diameters.
As shown in figures 1 and 3, a kind of wire resistor automatic coiling device of the present invention, described Winder 3 comprises rotating shaft 31, coiling disk 32, wire winding pole 33 and coiling gear 34, be fixedly mounted in the middle part of described rotating shaft 31 on right supported plate 12, and screw rod 21 concentric of rotating shaft 31 and resistance clamping device 2, rotating shaft 31 left end face is connected mutually with the center of circle of coiling disk 32, described wire winding pole 33 is oval mast, be connected mutually with coiling disk 32 left side edge on the right side of wire winding pole 33, more than 20 centimetres are interposed between between wire winding pole 33 and screw rod 21, thus most wire resistor can be met when being enclosed within screw rod 21, wire winding pole 33 is still at regular intervals with wire resistor outer wall, make wire winding pole can carry out next step coiling work, distance fuselage 1 left supported plate 11 one to two centimetres on the left of wire winding pole 33, during work, by the resistive conductor of required winding in advance around on wire winding pole 33, circular-rotation is done around around wire resistor again by wire winding pole 33, thus resistive conductor is wrapped on wire resistor, coiling gear 34 is fixed with on the right side of described rotating shaft 31, belt pulley is installed with on the right side of coiling gear 34, described coiling electric motor 35 is connected with coiling gear 34 by belt, and coiling electric motor 35 is fixedly mounted on ground by anchor (bolt) hole, during work, coiling electric motor 5 rotates and drives coiling gear 34 to rotate, coiling gear 34 rotates and drives coiling disk 32 to rotate, thus drive the wire winding pole 33 being connected in coiling disk 32 edge to rotate around wire resistor outer wall, so that resistive conductor is wrapped on wire resistor, this Winder 3 do with being carry out coiling work to the wire resistor be fixed on resistance clamping device 2.
As Fig. 1, Fig. 4, shown in Fig. 5 and Fig. 6, a kind of wire resistor automatic coiling device of the present invention, described resistance clamping device 2 is at least evenly provided with five along the left supported plate 11 of fuselage 1, and resistance clamping device 2 and Winder 3 one_to_one corresponding, engage each other between each clamping gear 24, engage each other between each coiling gear 34, during work, a clamping gear 24 rotates and drives each clamping gear 24 to rotate, thus drive each resistance clamping device 2 to work, the wire resistor be enclosed within each resistance clamping device 2 is all clamped, a coiling gear 34 rotates and drives each coiling gear 34 to rotate, thus drive each Winder 3 to work, to carry out coiling work to the resistance on corresponding resistance clamping device 2, simultaneously the object of above-mentioned design makes invention can carry out coiling work to multiple resistance.
During work, each resistive conductor is first wrapped on the wire winding pole 33 of Winder 3 by workman uniformly, and resistive conductor right-hand end is fastened on wire winding pole 33, and be then enclosed within by wire resistor on resistance clamping device 2, afterwards, resistance clamping device 2 works.
When resistance clamping device 2 works, clamping motor 4 rotates and drives clamping gear 24 to rotate, thus drive the screw rod 21 be connected mutually with clamping gear 24 to rotate, screw rod 21 rotating band movable snail sleeve 22 seesaws, seesawing of swivel nut 22, left-hand rotation bar 231 and right-hand rotation bar 232 are rotated mutually around hinge, the wire resistor be enclosed within outside screw rod 21 is clamped from inside and maintains static under the effect of rotating mechanism 23, according to the difference of wire resistor internal diameter, the rotational angle of rotating mechanism 23 is different, to reach the object of clamping different inner diameters wire resistor, simultaneously, a clamping gear 24 rotates and drives each clamping gear 24 to rotate, thus each resistance clamping device 2 all works to clamp wire resistor, after clamping wire resistor, resistive conductor left end on wire winding pole 33 is tied up to wire resistor left end by workman.
Then, Winder 3 works, coiling electric motor 5 rotates and drives coiling gear 34 to rotate, coiling gear 34 rotates and drives coiling disk 32 to rotate, thus drive the wire winding pole 33 being connected in coiling disk 32 edge to rotate around wire resistor outer wall, so that resistive conductor is from left to right wrapped on wire resistor, simultaneously, a coiling gear 34 rotates and drives each coiling gear 34 to rotate, thus each Winder 3 all works to carry out coiling to wire resistor.
More than show and describe general principle of the present invention, principal character and advantage.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; description in above-described embodiment and specification principle of the present invention is just described; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection range is defined by appending claims and equivalent thereof.
Claims (3)
1. a wire resistor automatic coiling device, comprise fuselage (1), resistance clamping device (2), Winder (3), clamping motor (4) and coiling electric motor (5), it is characterized in that: described fuselage (1) comprises left supported plate (11) and right supported plate (12), described resistance clamping device (2) is arranged on the left supported plate (11) of fuselage (1), described Winder (3) is arranged on the right supported plate (12) of fuselage (1), described clamping motor (4) is positioned at resistance clamping device (2) left side, described coiling electric motor (5) is positioned at Winder (3) right side, wherein:
Described resistance clamping device (2) comprises screw rod (21), swivel nut (22), rotating mechanism (23) and clamping gear (24), described screw rod (21) left side is fixedly mounted on left supported plate (11), screw rod (21) right side is positioned at fuselage (1) middle part, and screw rod (21) right side is provided with cylindrical boss (211), described swivel nut (22) and screw rod (21) engage each other, described rotating mechanism (23) is divided into left-hand rotation bar (231) and right-hand rotation bar (232), left-hand rotation bar (231) left end and swivel nut (22) are hinged, right-hand rotation bar (232) right-hand member and boss (211) are hinged, and left-hand rotation bar (231) middle part is hinged with right-hand rotation bar (232) middle part, and screw rod (21) is evenly provided with three rotating mechanisms (23) along axis, described clamping gear (24) is connected mutually with screw rod (21), and clamping gear (24) is positioned at left supported plate (11) left side, described clamping gear (24) left side is installed with belt pulley, described clamping motor (4) is connected with clamping gear (24) by belt, and clamping motor (4) is fixedly mounted on ground by anchor (bolt) hole.
2. a kind of wire resistor automatic coiling device according to claim 1, it is characterized in that: described Winder (3) comprises rotating shaft (31), coiling disk (32), wire winding pole (33) and coiling gear (34), described rotating shaft (31) middle part is fixedly mounted on right supported plate (12), and screw rod (21) concentric of rotating shaft (31) and resistance clamping device (2), rotating shaft (31) left end face is connected mutually with the center of circle of coiling disk (32), described wire winding pole (33) is oval mast, wire winding pole (33) right side and coiling disk (32) left side edge are solid mutually, connect wire winding pole (33) left side distance fuselage (1) left supported plate (11) to two centimetres, described rotating shaft (31) right side is fixed with coiling gear (34), coiling gear (34) right side is installed with belt pulley, described coiling electric motor (5) is connected with coiling gear (34) by belt, and coiling electric motor (5) is fixedly mounted on ground by anchor (bolt) hole.
3. a kind of wire resistor automatic coiling device according to claim 1, it is characterized in that: described resistance clamping device (2) is at least evenly provided with five along the left supported plate (11) of fuselage (1), and resistance clamping device (2) and Winder (3) one_to_one corresponding, engage each other between each clamping gear (24), engage each other between each coiling gear (34).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710405681.3A CN107123496B (en) | 2015-05-01 | 2015-05-01 | A kind of method for winding of wire resistor automatic coiling device |
| CN201510218789.2A CN104882238B (en) | 2015-05-01 | 2015-05-01 | A kind of wire resistor automatic coiling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510218789.2A CN104882238B (en) | 2015-05-01 | 2015-05-01 | A kind of wire resistor automatic coiling device |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710405681.3A Division CN107123496B (en) | 2015-05-01 | 2015-05-01 | A kind of method for winding of wire resistor automatic coiling device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104882238A true CN104882238A (en) | 2015-09-02 |
| CN104882238B CN104882238B (en) | 2017-07-07 |
Family
ID=53949701
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510218789.2A Active CN104882238B (en) | 2015-05-01 | 2015-05-01 | A kind of wire resistor automatic coiling device |
| CN201710405681.3A Expired - Fee Related CN107123496B (en) | 2015-05-01 | 2015-05-01 | A kind of method for winding of wire resistor automatic coiling device |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710405681.3A Expired - Fee Related CN107123496B (en) | 2015-05-01 | 2015-05-01 | A kind of method for winding of wire resistor automatic coiling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN104882238B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111462973B (en) * | 2020-05-21 | 2020-12-29 | 温州骐铭电子设备有限公司 | Resistor winding machine for electronic component |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5806782A (en) * | 1997-06-13 | 1998-09-15 | U Gear Automatic Machinery Co., Ltd. | Double track wire arranging device for winding machines |
| CN201369200Y (en) * | 2008-11-18 | 2009-12-23 | 成都承宏机电有限公司 | Precision parallel winding machine |
| CN202678015U (en) * | 2012-06-01 | 2013-01-16 | 张家港市泓溢电源科技有限公司 | Coiling device for special resistor board |
| CN203644489U (en) * | 2013-10-18 | 2014-06-11 | 蚌埠市微欧电子科技有限责任公司 | Novel resistor winder |
| CN204695896U (en) * | 2015-05-01 | 2015-10-07 | 安庆安星电气有限公司 | A kind of wire resistor automatic coiling device |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0590015A (en) * | 1991-09-27 | 1993-04-09 | Mitsunori Yokoyama | Automatic resistance-wire winding machine |
| CN201590297U (en) * | 2009-12-31 | 2010-09-22 | 刘德鸿 | Coaxial winding device of high-pressure ignition wire core |
| CN102915817B (en) * | 2012-10-30 | 2015-08-19 | 深圳市华力特电气股份有限公司 | A kind of cylindrically coiled spring shape resistive element automatic assembly equipment |
-
2015
- 2015-05-01 CN CN201510218789.2A patent/CN104882238B/en active Active
- 2015-05-01 CN CN201710405681.3A patent/CN107123496B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5806782A (en) * | 1997-06-13 | 1998-09-15 | U Gear Automatic Machinery Co., Ltd. | Double track wire arranging device for winding machines |
| CN201369200Y (en) * | 2008-11-18 | 2009-12-23 | 成都承宏机电有限公司 | Precision parallel winding machine |
| CN202678015U (en) * | 2012-06-01 | 2013-01-16 | 张家港市泓溢电源科技有限公司 | Coiling device for special resistor board |
| CN203644489U (en) * | 2013-10-18 | 2014-06-11 | 蚌埠市微欧电子科技有限责任公司 | Novel resistor winder |
| CN204695896U (en) * | 2015-05-01 | 2015-10-07 | 安庆安星电气有限公司 | A kind of wire resistor automatic coiling device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107123496A (en) | 2017-09-01 |
| CN104882238B (en) | 2017-07-07 |
| CN107123496B (en) | 2018-09-18 |
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Inventor after: Zhou Lihong Inventor before: Shen Anbang |
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Effective date of registration: 20170615 Address after: Changan Xiamen 523000 Guangdong city of Dongguan Province silver edge 18 Sai Sha Road, A building two floor Applicant after: Dongguan blue goose Electronic Co., Ltd. Address before: 246001 Anhui province Anqing City Lake Road No. 37 Applicant before: Anqing An Xing Electric Applicance Co., Ltd |
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