CN104878789A - Hopper type mucking loader for narrow-roadway mine shaft - Google Patents
Hopper type mucking loader for narrow-roadway mine shaft Download PDFInfo
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- CN104878789A CN104878789A CN201510207196.6A CN201510207196A CN104878789A CN 104878789 A CN104878789 A CN 104878789A CN 201510207196 A CN201510207196 A CN 201510207196A CN 104878789 A CN104878789 A CN 104878789A
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- hopper
- steel rail
- groove steel
- control unit
- narrow opening
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Abstract
The invention relates to a hopper type mucking loader for a narrow-roadway mine shaft. The hopper type mucking loader comprises a traveling chassis, a cab, an ore conveying device, a retractable shovel opening, a control unit and a working device, wherein the cab, the ore conveying device, the retractable shovel opening, the control unit and the working device are mounted on the traveling chassis. The front end of the ore conveying device and a frame of the traveling chassis are hinged together, the rear end of the ore conveying device is supported by two synchronously-telescoping hydraulic cylinders, the retractable shovel opening is mounted at the front end of the ore conveying device, the working device is positioned on the frame of the traveling chassis, the control unit is mounted in the cab, the input end of the control unit is connected with a handheld operation handle, and the traveling chassis, the ore conveying device, the retractable shovel opening and the working device are connected with the output end of the control unit. The hopper type mucking loader for the narrow-roadway mine shaft has the advantages that ore conveying efficiency is improved, service life of the mucking loader is prolonged, traveling and position transferring of the mucking loader in a narrow roadway are facilitated, an operator can observe working sites conveniently, and the cab can be distant from the mucking loader, so that working comfort level is improved.
Description
Technical field
The invention belongs to mining machinery field, more specifically, relate to a kind of ore charging appliance.
Background technology
Cinder Machine great majority in the mine of present stage design for large-scale mine, but the mine to narrow opening, this Cinder Machine just seems heavy, and work underaction, needs multiple operated by personnel.Field Research finds, in mine, a Cinder Machine needs a driver (operator), in addition because ore can block or not easily load in loading process, Cinder Machine in the process of moving driver can not to look after before car situation after situation or car, and therefore Cinder Machine at least also needs 3 ~ 4 staff's auxiliary operations in addition present stage.
Due to high humidity under mine, temperature is substantially in 20 ~ 25 DEG C of scopes, and current Cinder Machine working life is not long, often needs to change price height and waits part, as belt, cause equipment cost high.
Present stage, the ores lifting device of ore Cinder Machine adopted belt transport mostly, and belt transport has the advantages such as continus convergence.But because Cinder Machine is all ore is transported to eminence then load, belt conveyer belt is in tilted layout, ore often can down landing in course of conveying, causes ores lifting efficiency so not high, belt serious wear.Simultaneously because conveying device needs to be in tilted layout, the end of conveying device also needs to reach certain height, conveying device can not be too large with the inclination angle on ground, so the length causing conveying device is longer, the length of complete machine is also thereupon longer, dumb in underground work.
Present stage, the man-computer relation of Cinder Machine was not very harmonious, and be in particular in that the operating desk of Cinder Machine is fixed on equipment, and because space is little in mine, the visual field of operator is affected, equipment operating is bad.In addition, operating desk is fixed on equipment, and operator must be sitting on equipment, and operator being limited in one is not in very comfortable working environment.
Summary of the invention
For overcoming the defect of prior art, the invention provides a kind of hopper-type Cinder Machine for narrow opening mine, technical scheme of the present invention is: a kind of hopper-type Cinder Machine for narrow opening mine, comprise walking chassis and be arranged on the driver's cabin of walking on chassis, ores lifting device, contraction type shovel mouth, control unit and equipment, the front end of described ores lifting device is hinged with the vehicle frame on walking chassis, and rear end is supported by the hydraulic cylinder A of two synchronization telescopes; Described contraction type shovel mouth is arranged on the front end of ores lifting device, and described equipment is positioned at the top of ores lifting device, and is hinged on portal frame, and this portal frame is fixed on the vehicle frame on walking chassis; Walking chassis is provided with hydraulic system and steering mechanism, control unit is arranged on driver's cabin place, the input of this control unit is connected with hand-held handle, and described hydraulic system, steering mechanism, ores lifting device, contraction type shovel mouth are all connected with the output of control unit with equipment.
Described equipment is digging arm, and what this digging arm was rotated by support member is arranged on portal frame, and in the both sides of support member, symmetry installs a hydraulic cylinder B respectively, and the cylinder body of this hydraulic cylinder B is hinged on portal frame, and piston rod is hinged on support member.
Described ores lifting device comprises groove steel rail, hopper and hopper transmitting power mechanism, and described groove steel rail is provided with moveable hopper, and described hopper is driven by hopper transmitting power mechanism; Described groove steel rail divides three sections of settings, is followed successively by hypomere track, stage casing track and epimere track from bottom to up, and three sections of tracks weld together successively, and the end of epimere track is welded on transverse slat.
Described hopper transmitting power mechanism is arranged on the outside of groove steel rail, comprise the first hydraulic motor, rotating shaft, drive sprocket, driven sprocket, chain and idle pulley, by bearing, one rotating shaft is installed in the bottom of described hypomere track, the two ends of described rotating shaft are separately installed with a drive sprocket, wherein in one end of rotating shaft, shaft coupling is installed, shaft coupling is in the outside of drive sprocket, described shaft coupling connects the first hydraulic motor, this first hydraulic motor is arranged on hydraulic motor bearing simultaneously, described hydraulic motor bearing is connected on groove steel rail, the outside of described track upper end, stage casing is provided with the driven sprocket corresponding with drive sprocket, described drive sprocket is connected by chain drive with driven sprocket, and idle pulley is arranged on groove steel rail, and described idle pulley walked around by described chain.
Described hopper is arranged in the chute of groove steel rail formation, two camshaft bearing followers are separately installed with in the both sides of this hopper, the camshaft bearing follower of both sides is symmetrical arranged, hopper is limited on groove steel rail by the camshaft bearing follower of four on it, four camshaft bearing followers all roll in groove steel rail, wherein, camshaft bearing follower below stretches out a pole, and described pole is connected with chain drive.
The bottom of described groove steel rail is provided with protected apron.
Link together with the form of four-bar mechanism between described contraction type shovel mouth and groove steel rail.
Described four-bar mechanism is made up of upper side link, connecting rod, lower side link and frame, wherein, connecting rod is described shovel mouth, frame is described groove steel rail, described upper side link is two, the symmetry of rotating respectively is arranged on the both sides of shovel mouth upper end, and what on this, the side link other end rotated is arranged on groove steel rail; Described lower side link is two, the lower end being arranged on shovel mouth of rotating respectively, and on a mounting board, described installing plate is fixed on groove steel rail in the installation of the other end rotation of this lower side link, and wherein, described lower side link is by the second fluid motor-driven.
Described shovel mouth is sheet metal component, and the right and left turns up formation backplate, and the shape of this shovel mouth is up-small and down-big, and offer a rectangular indentation in this shovel mouth the top, this rectangular indentation matches with the otic placode on described hopper.
Connected by wire between described hand-held handle and control unit, realize realizing remote-controlled operation to control unit, the position limitation not by driver's cabin when operating personnel work.
Advantage of the present invention is:
1), the present invention adopts hopper to hold and carries ore, avoids belt-type ores lifting device and falls after rise in ores lifting process, improves the efficiency of ores lifting;
2), the present invention adopts hopper to hold and carries ore, avoid the friction between belt conveying type ore and belt and the belt produced grinds, it also avoid ore to collide in course of conveying and jolt simultaneously, make conveying device work quieter, improve the stability of loader, extend the application life of loader;
3), the present invention devises contraction type scraper bowl, and during work, scraper bowl can put down, and scraper bowl can be packed up, reduce whole length time idle, is convenient to loader and walks in narrow opening transferring position;
4), the present invention adopts hand-held handle to control Cinder Machine work, can not by the position limitation of driver's cabin when operating personnel work, and therefore handled easily personal observations working site, away from driver's cabin, can improve the comfort level of work simultaneously.
Accompanying drawing explanation
Fig. 1 is agent structure schematic diagram of the present invention;
Fig. 2 is the structural representation on chassis of walking in Fig. 1;
Fig. 3 is the structural representation of ores lifting device;
Fig. 4 is the lateral view of Fig. 3;
Fig. 5 is the structural representation of contraction type shovel mouth in Fig. 3;
Fig. 6 is the structural representation of hopper in Fig. 3.
Detailed description of the invention
Further describe the present invention below in conjunction with specific embodiment, advantage and disadvantage of the present invention will be more clear along with description.But these embodiments are only exemplary, do not form any restriction to scope of the present invention.It will be understood by those skilled in the art that and can modify to the details of technical solution of the present invention and form or replace down without departing from the spirit and scope of the present invention, but these amendments and replacement all fall within the scope of protection of the present invention.
See Fig. 1 to Fig. 5, the present invention relates to a kind of hopper-type Cinder Machine for narrow opening mine, comprise walking chassis 5 and be arranged on driver's cabin 4, ores lifting device 1, contraction type shovel mouth 3, control unit and the equipment 2 on walking chassis 5, the front end of described ores lifting device 1 is together with the vehicle frame hinged 51 on walking chassis 5, and rear end is supported by the hydraulic cylinder A26 of two synchronization telescopes; Described contraction type shovel mouth 3 is arranged on the front end of ores lifting device 1, and described equipment 2 is positioned at the top of ores lifting device 1, and is hinged on portal frame 27, and this portal frame 27 is fixed on the vehicle frame 51 on walking chassis 5; Walking chassis 5 is provided with hydraulic system 53 and steering mechanism, control unit is arranged on driver's cabin 4 place, the input of this control unit is connected with hand-held handle, and described hydraulic system 53, steering mechanism, ores lifting device 1, contraction type shovel mouth 3 are all connected with the output of control unit with equipment 2.
Described walking chassis 5 comprises vehicle frame 51, reducer 57, universal joint, propons and back axle, is separately installed with propons 54 and back axle 55 in the rear and front end of vehicle frame, and propons, back axle two ends are separately installed with wheel 52; Described reducer 57 is fixed on vehicle frame 51, be connected with the 3rd hydraulic motor 56, after 3rd hydraulic motor 56 is slowed down by reducer 57, by universal joint by the front axle of power transmission to propons 54 and the rear axle of back axle 55, front axle and rear axle again by power transmission on the rear convex closure of the front convex closure of front axle and rear axle, the 3rd described hydraulic motor 56 is controlled by hydraulic system 53.
The Design of Steering Mechanism on walking chassis 5 is prior art, adopts rack and pinion steering gear, adopts hydraulic booster simultaneously, directly adopts the special power-assisted steering external member of agricultural machinery.
Hydraulic system 53 can lock hydraulic motor 56 makes it not rotate, and the four wheels now linked together by drive mechanism and hydraulic motor can not be rotated, and realizing whole walking chassis can not walk.
The mode of adoption rate valve+controller regulates the hydraulic flow of the 3rd hydraulic motor, to reach the object regulating the Cinder Machine speed of travel.
Described equipment is digging arm (prior art), comprise swing arm 23, dipper 22, scraper bowl 21, hydraulic cylinder B25, hydraulic cylinder C28, hydraulic cylinder D and hydraulic cylinder E, what one end of described swing arm 23 was rotated by support member 24 is arranged on portal frame 27, the other end is hinged with dipper 22, in the both sides of support member 24, symmetry installs a hydraulic cylinder B25 respectively, the cylinder body of this hydraulic cylinder B25 is hinged on portal frame 27, and piston rod is hinged on support member 24.The front end of described dipper 22 is hinged with scraper bowl 22, and being wherein hydraulic cylinder C between support member 24 and swing arm 23, is hydraulic cylinder D between dipper 22 and swing arm 23, is hydraulic cylinder E between scraper bowl 21 and dipper.When equipment needs to rotate, two, left and right hydraulic cylinder B contraction, an elongation, completes rotation.
Described ores lifting device 1 comprises groove steel rail, hopper 11 and hopper transmitting power mechanism, and described groove steel rail is provided with moveable hopper 11, and described hopper 11 is driven by hopper transmitting power mechanism; Described groove steel rail divides three sections of settings, and be followed successively by hypomere track 12, stage casing track 13 and epimere track 14, three sections of tracks from bottom to up and weld together successively, the end of epimere track 14 is welded on transverse slat 141.
Hypomere track 12, stage casing track 13, epimere track 14 all adopt two channel-section steels be arranged in parallel to be made, and hypomere track 12 and horizontal plane form angle; Stage casing track 13 is less than the angle of hypomere track 12 and horizontal plane, to ensure that hopper can smoothly by hypomere track and stage casing track with the angle of horizontal plane; The end forming two channel-section steels of upper end track 14 is welded on transverse slat 141, and the angle arranged between epimere track 14 and stage casing track 13 realizes the moving direction significantly changing hopper, when ensureing that hopper enters epimere track, topples, is toppled over by ore; Chute is formed between two channel-section steels of epimere track, stage casing track and hypomere track.
Described hopper transmitting power mechanism is arranged on the outside of groove steel rail, comprise the first hydraulic motor 19, rotating shaft, drive sprocket 15, driven sprocket 16, chain 18 and idle pulley 17, by bearing, one rotating shaft is installed in the bottom of described hypomere track 12, the two ends of described rotating shaft are separately installed with a drive sprocket 15, wherein in one end of rotating shaft, shaft coupling is installed, shaft coupling is in the outside of drive sprocket 15, described shaft coupling connects the first hydraulic motor 19, this first hydraulic motor 19 is arranged on hydraulic motor bearing simultaneously, described hydraulic motor bearing is connected on groove steel rail, the outside of described stage casing track 13 upper end is provided with the driven sprocket 16 corresponding with drive sprocket 15, described drive sprocket 25 and driven sprocket 16 are in transmission connection by chain 18, and idle pulley 17 is arranged on the junction of hypomere track 12 and stage casing track 13, and described idle pulley 17 walked around by described chain 18.
Described hopper 11 is arranged in the chute of groove steel rail formation, two camshaft bearing followers 112 are separately installed with in the both sides of this hopper 11, the camshaft bearing follower 112 of both sides is symmetrical arranged, hopper 11 is limited on groove steel rail by the camshaft bearing follower 112 of four on it, four camshaft bearing followers 112 all roll in groove steel rail, wherein, camshaft bearing follower 112 below stretches out a pole 113, described pole 113 is in transmission connection with chain 18.
The bottom of described groove steel rail is provided with protected apron.
Link together with the form of four-bar mechanism between described contraction type shovel mouth 3 and groove steel rail.
Described four-bar mechanism is made up of upper side link 34, connecting rod, lower side link 35 and frame, wherein, connecting rod is described shovel mouth 3, frame is described groove steel rail, described upper side link 34 is two, the symmetry of rotating respectively is arranged on the both sides of shovel mouth 3 upper end, and what on this, side link 34 other end rotated is arranged on groove steel rail; Described lower side link 35 is two, the lower end being arranged on shovel mouth 3 of rotating respectively, on a mounting board, described installing plate is fixed on groove steel rail in the installation of the other end rotation of this lower side link 35, wherein, described lower side link 35 is driven by the second hydraulic motor 33.
Described shovel mouth 3 is sheet metal component, and the right and left is turned up and formed backplate 31, and the shape of this shovel mouth is up-small and down-big, and offer a rectangular indentation 32 in this shovel mouth the top, this rectangular indentation 32 matches with the otic placode 114 on described hopper 11.
Described control unit comprises travelling control part and wired remote control circuit controls part, and described travelling control part realizes traveling to Cinder Machine according to the input of the controlled quentity controlled variable such as the steering wheel on car, brake, action bars, electric switch, turns to, brakes, shifts gears, sprinkle water dedusting, illumination etc.Complete predetermined working condition, and the abnormal conditions of the maloperation in operation process or appearance are reported to the police, necessary process is carried out to emergency.
The input of wired remote control circuit controls part is hand-held handle, hand-held handle is integrated with and can controls that equipment rotates, swing arm protracts/reclaims, dipper protracts/reclaims, scraper bowl adduction/turn up, shovel that mouth rises/transfer that control, sprocket wheel open/stop control, the control button such as dedusting of sprinkling water, illumination, urgency are stopped.Wired remote control loop receive the signal of input after, carry out unifying process by PLC, PLC controls according to relevant operational order control unit.In wired remote control operation process, the processing unit of remote controller can be reported to the police to maloperation etc., light prompt.When there is wired communicating interrupt or emergency, on car, PLC automatically can carry out respective handling according to failure condition.
Claims (10)
1. the hopper-type Cinder Machine for narrow opening mine, it is characterized in that, comprise walking chassis and be arranged on the driver's cabin of walking on chassis, ores lifting device, contraction type shovel mouth, control unit and equipment, the front end of described ores lifting device is hinged with the vehicle frame on walking chassis, and rear end is supported by the hydraulic cylinder A of two synchronization telescopes; Described contraction type shovel mouth is arranged on the front end of ores lifting device, and described equipment is positioned at the top of ores lifting device, and is hinged on portal frame, and this portal frame is fixed on the vehicle frame on walking chassis; Walking chassis is provided with hydraulic system and steering mechanism, control unit is arranged on driver's cabin place, the input of this control unit is connected with hand-held handle, and described hydraulic system, steering mechanism, ores lifting device, contraction type shovel mouth are all connected with the output of control unit with equipment.
2. the hopper-type Cinder Machine for narrow opening mine according to claim 1, it is characterized in that, described equipment is digging arm, what this digging arm was rotated by support member is arranged on portal frame, in the both sides of support member, symmetry installs a hydraulic cylinder B respectively, the cylinder body of this hydraulic cylinder B is hinged on portal frame, and piston rod is hinged on support member.
3. the hopper-type Cinder Machine for narrow opening mine according to claim 1, it is characterized in that, described ores lifting device comprises groove steel rail, hopper and hopper transmitting power mechanism, described groove steel rail is provided with moveable hopper, and described hopper is driven by hopper transmitting power mechanism; Described groove steel rail divides three sections of settings, is followed successively by hypomere track, stage casing track and epimere track from bottom to up, and three sections of tracks weld together successively, and the end of epimere track is welded on transverse slat.
4. the hopper-type Cinder Machine for narrow opening mine according to claim 3, it is characterized in that, described hopper transmitting power mechanism is arranged on the outside of groove steel rail, comprise the first hydraulic motor, rotating shaft, drive sprocket, driven sprocket, chain and idle pulley, by bearing, one rotating shaft is installed in the bottom of described hypomere track, the two ends of described rotating shaft are separately installed with a drive sprocket, wherein in one end of rotating shaft, shaft coupling is installed, shaft coupling is in the outside of drive sprocket, described shaft coupling connects the first hydraulic motor, this first hydraulic motor is arranged on hydraulic motor bearing simultaneously, described hydraulic motor bearing is connected on groove steel rail, the outside of described track upper end, stage casing is provided with the driven sprocket corresponding with drive sprocket, described drive sprocket is connected by chain drive with driven sprocket, and idle pulley is arranged on groove steel rail, and described idle pulley walked around by described chain.
5. the hopper-type Cinder Machine for narrow opening mine according to claim 3, it is characterized in that, described hopper is arranged in the chute of groove steel rail formation, two camshaft bearing followers are separately installed with in the both sides of this hopper, the camshaft bearing follower of both sides is symmetrical arranged, hopper is limited on groove steel rail by the camshaft bearing follower of four on it, four camshaft bearing followers all roll in groove steel rail, wherein, camshaft bearing follower below stretches out a pole, and described pole is connected with chain drive.
6. the hopper-type Cinder Machine for narrow opening mine according to claim 3, it is characterized in that, the bottom of described groove steel rail is provided with protected apron.
7. the hopper-type Cinder Machine for narrow opening mine according to claim 3, is characterized in that, links together between described contraction type shovel mouth and groove steel rail with the form of four-bar mechanism.
8. the hopper-type Cinder Machine for narrow opening mine according to claim 7, it is characterized in that, described four-bar mechanism is made up of upper side link, connecting rod, lower side link and frame, wherein, connecting rod is described shovel mouth, and frame is described groove steel rail, and described upper side link is two, the symmetry of rotating respectively is arranged on the both sides of shovel mouth upper end, and what on this, the side link other end rotated is arranged on groove steel rail; Described lower side link is two, the lower end being arranged on shovel mouth of rotating respectively, and on a mounting board, described installing plate is fixed on groove steel rail in the installation of the other end rotation of this lower side link, and wherein, described lower side link is by the second fluid motor-driven.
9. the hopper-type Cinder Machine for narrow opening mine according to claim 7, it is characterized in that, described shovel mouth is sheet metal component, the right and left turns up formation backplate, the shape of this shovel mouth is up-small and down-big, offer a rectangular indentation in this shovel mouth the top, this rectangular indentation matches with the otic placode on described hopper.
10. the hopper-type Cinder Machine for narrow opening mine according to claim 1, it is characterized in that, connected by wire between described hand-held handle and control unit, realize realizing remote-controlled operation to control unit, the position limitation not by driver's cabin when operating personnel work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510207196.6A CN104878789B (en) | 2015-04-28 | 2015-04-28 | Hopper-type mucking machine for narrow opening mine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510207196.6A CN104878789B (en) | 2015-04-28 | 2015-04-28 | Hopper-type mucking machine for narrow opening mine |
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| Publication Number | Publication Date |
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| CN104878789A true CN104878789A (en) | 2015-09-02 |
| CN104878789B CN104878789B (en) | 2018-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510207196.6A Active CN104878789B (en) | 2015-04-28 | 2015-04-28 | Hopper-type mucking machine for narrow opening mine |
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| CN105971622A (en) * | 2016-05-16 | 2016-09-28 | 安庆市峰邦工业产品设计有限公司 | Spring buffer impact limiting device of tunnel mucking loader |
| CN111997608A (en) * | 2020-08-17 | 2020-11-27 | 合肥学院 | High-efficiency ore removal equipment for continuous production |
| CN115198821A (en) * | 2022-08-30 | 2022-10-18 | 徐州徐工矿业机械有限公司 | Working device, working method and engineering machinery |
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| CN104878789B (en) | 2018-12-07 |
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Effective date of registration: 20181009 Address after: 265700 LAN Gao Industrial Park, Longkou City, Yantai, Shandong Applicant after: Zhaopin Yantai Branch Mining Equipment Co. Ltd. Address before: 265709 Lanxing Road, Langao Town, Longkou City, Yantai, Shandong Applicant before: Limited liability company of Longkou City Siping City |
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Denomination of invention: Hopper type slag raking machine for narrow roadway mine Effective date of registration: 20211228 Granted publication date: 20181207 Pledgee: Weifang Bank Co.,Ltd. Yantai Longkou sub branch Pledgor: YANTAI ZHILIAN SCIENCE AND TECHNOLOGY MINING EQUIPMENT CO.,LTD. Registration number: Y2021980016870 |