CN104878047A - 植物秸秆全组分综合利用工艺 - Google Patents
植物秸秆全组分综合利用工艺 Download PDFInfo
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Abstract
本发明公开了一种植物秸秆全组分综合利用工艺,包括以下步骤:将植物秸秆通过人工分离成纤维素、木质素和半纤维素;将得到的纤维素加入纤维素酶得到植物纤维和纤维素乙醇;将得到的木质素通过液化处理,得到苯酚原料替代品;将得到的半纤维素通过液化处理,得到木糖或者糠醛产品。本发明工艺简单,使用方便,能有效回收利用植物秸秆。
Description
技术领域
本发明属于植物秸秆综合利用工艺,具体为植物秸秆全组分综合利用工艺。
背景技术
秸秆是成熟农作物茎叶部分的总称,通常指小麦、水稻、玉米、薯类、油菜、棉花、甘蔗和其它农作物在收获籽实后的剩余部分。农作物光合作用的产物有一半以上存在于秸秆中,秸秆富含氮、磷、钾、钙、镁和有机质,是一种具有多用途的可再生的生物资源,秸秆也是一种粗饲料。特点是粗纤维含量高(30%-40%),并含有木质素等。木质素纤维素虽不能为猪、鸡所利用,但却能被反刍动物牛、羊等牲畜吸收和利用。
发明内容
本发明的目的在于提供植物秸秆全组分综合利用工艺,解决现有工艺环境污染大,资源利用率低的问题。
本发明采用以下技术方案实现:
植物秸秆全组分综合利用工艺,包括以下步骤:
第一步:将植物秸秆通过人工分离成纤维素、木质素和半纤维素;
第二步:将得到的纤维素加入纤维素酶得到植物纤维和纤维素乙醇;
第四步:将得到的木质素通过浓硫酸液化处理,得到苯酚原料替代品;
第五步:将得到的半纤维素通过浓硫酸液化处理,得到木糖或者糠醛产品。
本发明中,所述纤维素与纤维素酶的配比为100:1-20:1。
本发明中,所述木质素与浓硫酸的配比为30:1-50:1。
本发明中,所述半纤维素与浓硫酸的配比为10:1-20:1。
本发明中,所述浓硫酸的浓度为80%-98%。
本发明中,所述植物秸秆可以是小麦秸秆、水稻秸秆、玉米秸秆、油菜秸秆、甘蔗秸秆、棉花秸秆、薯类秸秆中的一种或几种。
有益效果:本发明工艺简单,使用方便,能有效回收利用植物秸秆。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例,进一步阐述本发明。
实施例1
将100kg小麦秸秆通过人工分离成纤维素20kg、木质素30kg和半纤维素50kg;将得到的20kg纤维素加入1kg纤维素酶得到植物纤维和纤维素乙醇;将得到的30kg木质素通过1kg浓度为88%浓硫酸液化处理,得到苯酚原料替代品;将得到的50kg半纤维素通过2.5kg浓度为90%浓硫酸液化处理,得到木糖或者糠醛产品。
实施例2
将100kg水稻秸秆通过人工分离成纤维素25kg、木质素35kg和半纤维素40kg;将得到的25kg纤维素加入0.5kg纤维素酶得到植物纤维和纤维素乙醇;将得到的35kg木质素通过1kg浓度为95%浓硫酸液化处理,得到苯酚原料替代品;将得到的50kg半纤维素通过5kg浓度为92%浓硫酸液化处理,得到木糖或者糠醛产品。
实施例3
将100kg玉米秸秆通过人工分离成纤维素30kg、木质素30kg和半纤维素40kg;将得到的30kg纤维素加入1kg纤维素酶得到植物纤维和纤维素乙醇;将得到的30kg木质素通过1.5kg浓度为96%浓硫酸液化处理,得到苯酚原料替代品;将得到的40kg半纤维素通过2kg浓度为97%浓硫酸液化处理,得到木糖或者糠醛产品。
实施例4
将100kg油菜秸秆通过人工分离成纤维素37kg、木质素36kg和半纤维素27kg;将得到的37kg纤维素加入1kg纤维素酶得到植物纤维和纤维素乙醇;将得到的36kg木质素通过1.5kg浓度为98%浓硫酸液化处理,得到苯酚原料替代品;将得到的27kg半纤维素通过2kg浓度为97%浓硫酸液化处理,得到木糖或者糠醛产品。
实施例5
将100kg甘蔗秸秆通过人工分离成纤维素56kg、木质素32kg和半纤维素12kg;将得到的56kg纤维素加入1kg纤维素酶得到植物纤维和纤维素乙醇;将得到的32kg木质素通过1.5kg浓度为95%浓硫酸液化处理,得到苯酚原料替代品;将得到的12kg半纤维素通过1kg浓度为97%浓硫酸液化处理,得到木糖或者糠醛产品。
实施例6
将100kg棉花秸秆通过人工分离成纤维素42kg、木质素30kg和半纤维素28kg;将得到的42kg纤维素加入1.5kg纤维素酶得到植物纤维和纤维素乙醇;将得到的30kg木质素通过1kg浓度为97%浓硫酸液化处理,得到苯酚原料替代品;将得到的28kg半纤维素通过2.5kg浓度为94%浓硫酸液化处理,得到木糖或者糠醛产品。
实施例7
将100kg薯类秸秆通过人工分离成纤维素42kg、木质素22kg和半纤维素36kg;将得到的42kg纤维素加入2kg纤维素酶得到植物纤维和纤维素乙醇;将得到的22kg木质素通过1.5kg浓度为93%浓硫酸液化处理,得到苯酚原料替代品;将得到的36kg半纤维素通过1.3kg浓度为97%浓硫酸液化处理,得到木糖或者糠醛产品。
以上显示和描述了本发明的基本原理和主要特征及本发明的优点,本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内,本发明要求保护范围由所附的权利要求书及其等效物界定。
Claims (6)
1.植物秸秆全组分综合利用工艺,其特征是包括以下步骤:
第一步:将植物秸秆通过人工分离成纤维素、木质素和半纤维素;
第二步:将得到的纤维素加入纤维素酶得到植物纤维和纤维素乙醇;
第四步:将得到的木质素通过浓硫酸液化处理,得到苯酚原料替代品;
第五步:将得到的半纤维素通过浓硫酸液化处理,得到木糖或者糠醛产品。
2.根据权利要求1所述的植物秸秆全组分综合利用工艺,其特征是所述纤维素与纤维素酶的配比为100:1-20:1。
3.根据权利要求1所述的植物秸秆全组分综合利用工艺,其特征是所述木质素与浓硫酸的配比为30:1-50:1。
4.根据权利要求1所述的植物秸秆全组分综合利用工艺,其特征是所述半纤维素与浓硫酸的配比为10:1-20:1。
5.根据权利要求1所述的植物秸秆全组分综合利用工艺,其特征是所述浓硫酸的浓度为80%-98%。
6.根据权利要求1所述的植物秸秆全组分综合利用工艺,其特征是所述植物秸秆可以是小麦秸秆、水稻秸秆、玉米秸秆、油菜秸秆、甘蔗秸秆、棉花秸秆、薯类秸秆中的一种或几种。
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CN106509915A (zh) * | 2016-09-27 | 2017-03-22 | 济南米铎碳新能源科技有限公司 | 玉米秸秆生产膳食纤维并联产木糖、糠醛的方法 |
Citations (2)
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WO2011123505A1 (en) * | 2010-03-30 | 2011-10-06 | Novozymes North America, Inc. | Processes of producing a fermentation product |
CN104630308A (zh) * | 2015-01-06 | 2015-05-20 | 梁佩贤 | 植物秸秆全组分综合利用工艺 |
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WO2011123505A1 (en) * | 2010-03-30 | 2011-10-06 | Novozymes North America, Inc. | Processes of producing a fermentation product |
CN104630308A (zh) * | 2015-01-06 | 2015-05-20 | 梁佩贤 | 植物秸秆全组分综合利用工艺 |
Cited By (1)
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CN106509915A (zh) * | 2016-09-27 | 2017-03-22 | 济南米铎碳新能源科技有限公司 | 玉米秸秆生产膳食纤维并联产木糖、糠醛的方法 |
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