CN104876491A - Mortar used for phenolic foam insulation board construction - Google Patents
Mortar used for phenolic foam insulation board construction Download PDFInfo
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- CN104876491A CN104876491A CN201510266245.3A CN201510266245A CN104876491A CN 104876491 A CN104876491 A CN 104876491A CN 201510266245 A CN201510266245 A CN 201510266245A CN 104876491 A CN104876491 A CN 104876491A
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Abstract
The invention relates to the technical field of thermal insulation systems and particularly relates to mortar used for phenolic foam insulation board construction. The mortar comprises a dry powder component and a liquid component, wherein the mass ratio of the dry powder component to the liquid component is 1:1.1. The invention adopts the technical scheme as follows: the mortar is prepared through the following steps: a, respectively inputting 1 part of the dry powder component and 1.1 parts of the liquid component into an agitation tank for agitation, and the rotational speed of a stirring machine is 200 to 600 rpm, so that all raw materials are evenly mixed. Compared with the prior art, the mortar provided by the invention has the benefits as follows: the technical problems in the application of external thermal insulation of the outer walls of phenol insulation boards can be solved, and the external insulation layer of the outer wall is enabled to be more durable; used raw materials have little pollution, are safe and environment-friendly, and ensure that the thermal insulation system can be widely applied to various construction wall external thermal insulation engineering.
Description
Technical field
The present invention relates to building heat insulation system technical field, particularly one is used for phenolic foam heat insulation plate construction mortar.
Background technology
Along with progress, the economic fast development of society, energy-saving heat preserving, environmental protection are to be rooted in the hearts of the people.As everyone knows, building energy conservation is related to one of the important step that China builds low-carbon economy, completes target for energy-saving and emission-reduction, keeps sustainable economic development.Building energy conservation, refers to produce at material of construction, in building construction and structures construction and use procedure, meet needs on an equal basis or reach identical object condition under, reduce energy consumption as far as possible.
The target of existing China building energy conservation is: at the year two thousand twenty for new building, and eastern region will realize energy-conservation 75%, and middle part and west area also will be striven for realizing energy-conservation 65%.And to develop External Walls Heating Insulation be the important step realizing building energy conservation, phenolic foam heat insulation plate, rock cotton board and block of glass wool etc. have, inorganic materials is all the material that common application arrives exterior-wall heat insulation; Phenolic foam heat insulation plate can environmental protection more than the inorganic materials such as rock cotton board, block of glass wool, phenolic foam heat insulation plate can have more fp characteristic than organic materialss such as benzene plate, polystyrene, urethane, therefore makes phenolic foam heat insulation plate be paid close attention to widely.But because existing phenolic foam heat insulation plate adopts the foaming of acid cure method, inevitably make sheet material remain certain acidic substance, ordinary mortar alkalescence is large, causes certain corrosion to sheet material.Therefore be necessary to provide a kind of mortar that can adapt to phenolic foam heat insulation plate construction.
Summary of the invention
The object of the invention is to the defect for prior art and deficiency, a kind of low alkali, water-fast mortar of applicable phenolic foam heat insulation plate construction are provided.
For achieving the above object, the technical solution used in the present invention is: one of the present invention is used for phenolic foam heat insulation plate construction mortar, includes dry powder component and liquid components; Described dry powder component is made up of the component of following weight parts: low alkali cement 36 ~ 45, sand 56 ~ 61, retardant 0.2 ~ 0.3, water-retaining admixture 0.2 ~ 0.5, water reducer 0.2 ~ 0.3; Described liquid components is made up of the component of following weight parts: water 3 ~ 95, emulsion 4 ~ 6, dispersion agent 0.04 ~ 0.06, defoamer 0.55 ~ 0.65, mill base 0.1 ~ 0.2, mould inhibitor 0.1 ~ 0.2; The mass ratio of described dry powder component and liquid components is: 1:1.1.
Further, described low alkali cement is any one or its several arbitrarily composition in low alkali aluminosulfate cement, low alkali portland cement, low alkali aluminate cement, low alkali fluorine oxymuriate cement.
Further, the fineness of described sand is 60 ~ 120 orders.
Further, described water-retaining admixture is any one or its several arbitrarily composition in Vltra tears, polymkeric substance sodium bentonite, polyacrylamide, sodium polyacrylate.
Further, described emulsion is a kind of or its composition several arbitrarily in VAE emulsion, modified acrylic acid emulsion, polymer cement waterproof paint.
Further, described mill base is natural or one in synthetic dyestuff.
Further, described mould inhibitor is amine, sends any one or any several activity in triazines composite; Described water reducer is any one or its several arbitrary combination in naphthalene series high-efficiency water-reducing agent, aliphatic high-efficiency water reducing agent, poly carboxylic acid series water reducer, sodium lignosulfonate.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is: comprise the steps:
A, dropped in stirred pot by the dry powder component of 1 part, be specially: by the low alkali cement of predetermined weight, sand, retardant, water-retaining admixture, water reducer drops in stirred pot successively,
B, in the stirred pot of step a, drop into the liquid components of 1.1 parts, be specially: the water of predetermined weight, emulsion, dispersion agent, defoamer, mill base, mould inhibitor to be dropped into successively in the stirred pot of step a and to stir, stirrer rotating speed is 200 ~ 600 revs/min, makes various raw material Homogeneous phase mixing.
The present invention's beneficial effect is compared with prior art:
1, phenolic aldehyde mortar of the present invention has low alkali acid resistance, significantly reduces the corrosion of mortar and phenolic foam heat insulation plate, and strength trial destroys interface all in phenolic board, ensures the safer stability of phenolic aldehyde heat preserving system.
2, phenolic aldehyde mortar of the present invention in use no sag phenomenon, avoids the phenomenon that phenolic board is bonding with metope loosely, hollowing comes off simultaneously.
3, phenolic aldehyde mortar of the present invention have good water resistance, this mortar with the addition of water-proof emulsion, uses hydrophober film-formation result better than ordinary mortar.
4, mix with two-pack when phenolic aldehyde mortar of the present invention uses, handled easily, be conducive to storing and using, improve efficiency.
5, the invention of phenolic aldehyde mortar of the present invention, solves a phenolic aldehyde heat preserving board exterior wall outer thermal insulation utilisation technology difficult problem, makes external wall insulating layer more durable.Raw materials pollutes little, and safety and environmental protection, guarantees that this heat-insulation system can be widely used in all kinds of construction wall exterior insulation work.
Embodiment
Describe the present invention below in conjunction with specific embodiment, following embodiment and explanation are only used for explaining the present invention, but not as a limitation of the invention.
Embodiment 1:
Be equipped with 210kg one of the present invention and be used for phenolic foam heat insulation plate construction mortar, formulated by the component of following weight parts: to be made into by the dry powder component of 100kg and the liquid components of 110kg, the dry powder component of 100kg is formulated by the component of following weight parts: the low alkali cement of 43kg, the sand of 56kg, the retardant of 0.3kg, the water-retaining admixture of 0.5kg, the water reducer of 0.2kg; The liquid components of 110kg is formulated by the component of following weight parts: the water of 104.5kg, the emulsion of 4.521kg, the dispersion agent of 0.044kg, the defoamer of 0.605kg, the mill base of 0.11kg, the mould inhibitor of 0.22kg.
Described low alkali cement is low alkali aluminosulfate cement.The fineness of described sand is 80 orders, and sand can adopt river sand or river sand etc., and sand fineness is less, and obtained mortar is more even.Described water-retaining admixture is Vltra tears; Water-retaining admixture makes that Mortar shrinkage is little, water retentivity of mortar good, and bleeding rate is low, avoids the phenomenon that mortar is bonding with metope loosely, hollowing comes off.Described emulsion is VAE emulsion; Emulsion can play the hydrophobic double effects with strengthening film forming.Described mill base is natural dyestuff, can be deployed into respective color according to demand, expands the scope of application.Described mould inhibitor is amine; Mould inhibitor can in alkaline environment shelf-stable, water-soluble effective, have lower environmental toxicity and lower human body pungency; Certainly, select composite mould inhibitor sterilization spectral line more comprehensively, be not easy to make the bacterium of surrounding environment to occur selective adaptation.Described water reducer is any one or its several arbitrary combination in naphthalene series high-efficiency water-reducing agent, aliphatic high-efficiency water reducing agent, poly carboxylic acid series water reducer, sodium lignosulfonate; The use of water reducer can impel powder surface to form adsorbed water layer, avoids cement to condense and causes workability difference and emulsion breaking, ensure that the stability of mortar.
Be equipped with 210kg one of the present invention and be used for phenolic foam heat insulation plate construction mortar, realized by following preparation technology: comprise the steps:
A, the dry powder component of 100kg is dropped in stirred pot, be specially: by the low alkali cement of 43kg, the sand of 56kg, the retardant of 0.3kg, the water-retaining admixture of 0.5kg, the water reducer of 0.2kg drops in stirred pot successively, b, the liquid components of 110kg is dropped in the stirred pot of step a, be specially: by the water of 104.5kg, 4.521kg emulsion, the dispersion agent of 0.044kg, the defoamer of 0.605kg, the mill base of 0.11kg, the mould inhibitor of 0.22kg to drop into successively in the stirred pot of step a and stirs, stirrer rotating speed is 500 revs/min, make various raw material Homogeneous phase mixing.
Embodiment 2:
Be equipped with 210kg one of the present invention and be used for phenolic foam heat insulation plate construction mortar, formulated by the component of following weight parts: to be made into by the dry powder component of 100kg and the liquid components of 110kg, the dry powder component of 100kg is formulated by the component of following weight parts: the low alkali cement of 38.2kg, the sand of 61kg, the retardant of 0.2kg, the water-retaining admixture of 0.3kg, the water reducer of 0.3kg; The liquid components of 110kg is formulated by the component of following weight parts: the water of 103.4kg, the emulsion of 5.555kg, the dispersion agent of 0.055kg, the defoamer of 0.66kg, the mill base of 0.22kg, the mould inhibitor of 0.11kg.
Described low alkali cement is low alkali portland cement.The fineness of described sand is 70 orders; Sand can adopt river sand or river sand etc., and sand fineness is less, and obtained mortar is more even.Described water-retaining admixture is polymkeric substance sodium bentonite; Water-retaining admixture makes that Mortar shrinkage is little, water retentivity of mortar good, and bleeding rate is low, avoids the phenomenon that mortar is bonding with metope loosely, hollowing comes off.Described emulsion is modified acrylic acid emulsion; Emulsion can play the hydrophobic double effects with strengthening film forming.Described mill base is synthetic dyestuff; Respective color can be deployed into according to demand, expand the scope of application.Described mould inhibitor is for send triazines; Mould inhibitor can in alkaline environment shelf-stable, water-soluble effective, have lower environmental toxicity and lower human body pungency.Certainly, select composite mould inhibitor sterilization spectral line more comprehensively, be not easy to make the bacterium of surrounding environment to occur selective adaptation.Described water reducer is any one or its several arbitrary combination in naphthalene series high-efficiency water-reducing agent, aliphatic high-efficiency water reducing agent, poly carboxylic acid series water reducer, sodium lignosulfonate; The use of water reducer can impel powder surface to form adsorbed water layer, avoids cement to condense and causes workability difference and emulsion breaking, ensure that the stability of mortar.
Be equipped with 210kg one of the present invention and be used for phenolic foam heat insulation plate construction mortar, realized by following preparation technology: comprise the steps:
A, dropped in stirred pot by the dry powder component of 100kg, be specially: by the low alkali cement of 38.2kg, the sand of 61kg, the retardant of 0.2kg, the water-retaining admixture of 0.3kg, the water reducer of 0.3kg drops in stirred pot successively,
B, in the stirred pot of step a, drop into the liquid components of 110kg, be specially: by the water of 103.4kg, 5.555kg emulsion, the dispersion agent of 0.055kg, the defoamer of 0.66kg, the mill base of 0.22kg, the mould inhibitor of 0.11kg to drop into successively in the stirred pot of step a and stirs, stirrer rotating speed is 400 revs/min, makes various raw material Homogeneous phase mixing.
Embodiment 3:
Be equipped with 210kg one of the present invention and be used for phenolic foam heat insulation plate construction mortar, formulated by the component of following weight parts: to be made into by the dry powder component of 100kg and the liquid components of 110kg, the dry powder component of 100kg is formulated by the component of following weight parts: the low alkali cement of 39.1kg, the sand of 60kg, the retardant of 0.2kg, the water-retaining admixture of 0.4kg, the water reducer of 0.3kg; The liquid components of 110kg is formulated by the component of following weight parts: the water of 102.3kg, the emulsion of 6.589kg, the dispersion agent of 0.066kg, the defoamer of 0.715kg, the mill base of 0.11kg, the mould inhibitor of 0.22kg.
Described low alkali cement is low alkali aluminate cement.The fineness of described sand is 120 orders; Sand can adopt river sand or river sand etc., and sand fineness is less, and obtained mortar is more even.Described water-retaining admixture is polyacrylamide; Water-retaining admixture makes that Mortar shrinkage is little, water retentivity of mortar good, and bleeding rate is low, avoids the phenomenon that mortar is bonding with metope loosely, hollowing comes off.Described emulsion is polymer cement waterproof paint; Emulsion can play the hydrophobic double effects with strengthening film forming.Described mill base is natural dyestuff; Respective color can be deployed into according to demand, expand the scope of application.Described mould inhibitor is for send triazines; Mould inhibitor can in alkaline environment shelf-stable, water-soluble effective, have lower environmental toxicity and lower human body pungency.Certainly, select composite mould inhibitor sterilization spectral line more comprehensively, be not easy to make the bacterium of surrounding environment to occur selective adaptation.Described water reducer is any one or its several arbitrary combination in naphthalene series high-efficiency water-reducing agent, aliphatic high-efficiency water reducing agent, poly carboxylic acid series water reducer, sodium lignosulfonate; The use of water reducer can impel powder surface to form adsorbed water layer, avoids cement to condense and causes workability difference and emulsion breaking, ensure that the stability of mortar.
Be equipped with 210kg one of the present invention and be used for phenolic foam heat insulation plate construction mortar, realized by following preparation technology: comprise the steps:
A, dropped in stirred pot by the dry powder component of 100kg, be specially: by the low alkali cement of 39.1kg, the sand of 60kg, the retardant of 0.2kg, the water-retaining admixture of 0.4kg, the water reducer of 0.3kg drops in stirred pot successively;
B, in the stirred pot of step a, drop into the liquid components of 110kg, be specially: by the water of 102.3kg, 6.589kg emulsion, the dispersion agent of 0.066kg, the defoamer of 0.715kg, the mill base of 0.11kg, the mould inhibitor of 0.22kg to drop into successively in the stirred pot of step a and stirs, stirrer rotating speed is 500 revs/min, makes various raw material Homogeneous phase mixing.
The mortar prepared according to above-mentioned composition and engineering is after for phenolic foam heat insulation plate construction, and the pull strength of testing according to GB/T20974-2014 " thermal insulation hard phenol formaldehyde foam products " is as follows:
The present invention's beneficial effect is compared with prior art:
1, phenolic aldehyde mortar of the present invention has low alkali acid resistance, significantly reduces the corrosion of mortar and phenolic foam heat insulation plate, and strength trial destroys interface all in phenolic board, ensures the safer stability of phenolic aldehyde heat preserving system.
2, phenolic aldehyde mortar of the present invention in use no sag phenomenon, avoids the phenomenon that phenolic board is bonding with metope loosely, hollowing comes off simultaneously.
3, phenolic aldehyde mortar of the present invention have good water resistance, this mortar with the addition of water-proof emulsion, uses hydrophober film-formation result better than ordinary mortar.
4, mix with two-pack when phenolic aldehyde mortar of the present invention uses, handled easily, be conducive to storing and using, improve efficiency.
5, the invention of phenolic aldehyde mortar of the present invention, solves a phenolic aldehyde heat preserving board exterior wall outer thermal insulation utilisation technology difficult problem, makes external wall insulating layer more durable.Raw materials pollutes little, and safety and environmental protection, guarantees that this heat-insulation system can be widely used in all kinds of construction wall exterior insulation work.
The above is only in order to conveniently to illustrate the present invention, and in the scope not departing from the present invention's creation, the various simple covert and modification that the those skilled in the art being familiar with this technology does should belong to protection scope of the present invention.
Claims (8)
1., for a phenolic foam heat insulation plate construction mortar, it is characterized in that: include dry powder component and liquid components;
Described dry powder component is made up of the component of following weight parts:
Low alkali cement 36 ~ 45,
Sand 56 ~ 61,
Retardant 0.2 ~ 0.3,
Water-retaining admixture 0.2 ~ 0.5,
Water reducer 0.2 ~ 0.3;
Described liquid components is made up of the component of following weight parts:
Water 93 ~ 95,
Emulsion 4 ~ 6,
Dispersion agent 0.04 ~ 0.06,
Defoamer 0.55 ~ 0.65,
Mill base 0.1 ~ 0.2,
Mould inhibitor 0.1 ~ 0.2;
The mass ratio of described dry powder component and liquid components is: 1:1.1.
2. one according to claim 1 is used for phenolic foam heat insulation plate construction mortar, it is characterized in that: described low alkali cement is any one or its several arbitrarily composition in low alkali aluminosulfate cement, low alkali portland cement, low alkali aluminate cement, low alkali fluorine oxymuriate cement.
3. one according to claim 1 is used for phenolic foam heat insulation plate construction mortar, it is characterized in that: the fineness of described sand is 60 ~ 120 orders.
4. one according to claim 1 is used for phenolic foam heat insulation plate construction mortar, it is characterized in that: described water-retaining admixture is any one or its several arbitrarily composition in Vltra tears, polymkeric substance sodium bentonite, polyacrylamide, sodium polyacrylate.
5. one according to claim 1 is used for phenolic foam heat insulation plate construction mortar, it is characterized in that: described emulsion is a kind of or its composition several arbitrarily in VAE emulsion, modified acrylic acid emulsion, polymer cement waterproof paint.
6. one according to claim 1 is used for phenolic foam heat insulation plate construction mortar, it is characterized in that: described mill base is natural or one in synthetic dyestuff.
7. one according to claim 1 is used for phenolic foam heat insulation plate construction mortar, it is characterized in that: described mould inhibitor is amine, send any one or any several activity in triazines composite; Described water reducer is any one or its several arbitrary combination in naphthalene series high-efficiency water-reducing agent, aliphatic high-efficiency water reducing agent, poly carboxylic acid series water reducer, sodium lignosulfonate.
8., according to the arbitrary described a kind of preparation technology for phenolic foam heat insulation plate construction mortar of claim 1-7, it is characterized in that: comprise the steps:
A, dropped in stirred pot by the dry powder component of 1 part, be specially: by the low alkali cement of predetermined weight, sand, retardant, water-retaining admixture, water reducer drops in stirred pot successively,
B, in the stirred pot of step a, drop into the liquid components of 1.1 parts, be specially: the water of predetermined weight, emulsion, dispersion agent, defoamer, mill base, mould inhibitor to be dropped into successively in the stirred pot of step a and to stir, stirrer rotating speed is 200 ~ 600 revs/min, makes various raw material Homogeneous phase mixing.
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| CN201510266245.3A CN104876491A (en) | 2015-05-22 | 2015-05-22 | Mortar used for phenolic foam insulation board construction |
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Cited By (6)
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|---|---|---|---|---|
| CN105384419A (en) * | 2015-12-11 | 2016-03-09 | 徐琪 | Preparation method of antibiotic and mildew-resistant functional mortar |
| CN105565736A (en) * | 2015-12-11 | 2016-05-11 | 徐琪 | Preparation method for ultraviolet resistant functional mortar |
| CN108689668A (en) * | 2018-07-04 | 2018-10-23 | 北京莱恩斯高新技术有限公司 | A kind of pnenolic aldehyde foam board exterior wall external thermal insulation bonding mortar and preparation method thereof |
| CN108689667A (en) * | 2018-07-04 | 2018-10-23 | 北京莱恩斯高新技术有限公司 | A kind of pnenolic aldehyde foam board exterior wall external thermal insulation decorative mortar and preparation method thereof |
| CN108689665A (en) * | 2018-07-13 | 2018-10-23 | 江苏乐通彩业新型建材有限公司 | A kind of preparation method of environment protecting thermal insulating adhesive mortar |
| CN110435242B (en) * | 2019-08-14 | 2022-01-14 | 黄山瑞盛新材料科技有限公司 | Integrated insulation board with decoration function |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105384419A (en) * | 2015-12-11 | 2016-03-09 | 徐琪 | Preparation method of antibiotic and mildew-resistant functional mortar |
| CN105565736A (en) * | 2015-12-11 | 2016-05-11 | 徐琪 | Preparation method for ultraviolet resistant functional mortar |
| CN108689668A (en) * | 2018-07-04 | 2018-10-23 | 北京莱恩斯高新技术有限公司 | A kind of pnenolic aldehyde foam board exterior wall external thermal insulation bonding mortar and preparation method thereof |
| CN108689667A (en) * | 2018-07-04 | 2018-10-23 | 北京莱恩斯高新技术有限公司 | A kind of pnenolic aldehyde foam board exterior wall external thermal insulation decorative mortar and preparation method thereof |
| CN108689665A (en) * | 2018-07-13 | 2018-10-23 | 江苏乐通彩业新型建材有限公司 | A kind of preparation method of environment protecting thermal insulating adhesive mortar |
| CN110435242B (en) * | 2019-08-14 | 2022-01-14 | 黄山瑞盛新材料科技有限公司 | Integrated insulation board with decoration function |
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Application publication date: 20150902 |