CN104876459B - A kind of flyash activity exciting agent and large amount high-calcium fly ash cement - Google Patents

A kind of flyash activity exciting agent and large amount high-calcium fly ash cement Download PDF

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CN104876459B
CN104876459B CN201510249664.6A CN201510249664A CN104876459B CN 104876459 B CN104876459 B CN 104876459B CN 201510249664 A CN201510249664 A CN 201510249664A CN 104876459 B CN104876459 B CN 104876459B
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flyash
fly ash
cement
large amount
amount high
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CN104876459A (en
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易龙生
冯泽平
齐莉娜
赵伟
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Hunan Zhongke Resource Technology Development Co ltd
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Central South University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

Abstract

A kind of flyash activity exciting agent and large amount high-calcium fly ash cement, the exciting agent is made up of slaked lime, sodium hydroxide and sodium sulfate, and large amount high-calcium fly ash cement includes Portland clinker, dihydrate gypsum, silicon ash, flyash, flyash activity exciting agent;The present invention by physics grinding, the activity of chemical agent complex excitation flyash, obtained doping quantity of fly ash 50% 75% large amount high-calcium fly ash cement, its properties is satisfied by GB175 2007《Common portland cement》Middle regulation requires, is suitable to industrial applications, realizes the extensive recycling of garbage.Flyash can effectively be reduced and store up destruction of the toxic heavy metal to soil in the impact and flyash caused by environment in a large number, be economized the land resource.

Description

A kind of flyash activity exciting agent and large amount high-calcium fly ash cement
Technical field
The present invention relates to a kind of flyash activity exciting agent and large amount high-calcium fly ash cement, are belonged to building materials and are given up with solid Waste resource utilizes technical field.
Background technology
Flyash is the grain dust that levigate coal dust is collected after burning in boiler in coal-burning power plant.In view of China is " rich The energy characteristics of coal, oil-poor, few gas " so that coal becomes topmost primary energy.With coal production and coal-burning power plant's number Amount increases sharply, and flyash yield is also increased sharply.2013, national flyash yield accounted for total industrial solid wastes up to 4.6 hundred million tons 14.8%.Storing up in a large number for flyash not only occupy a large amount of soils, can also environment be caused to have a strong impact on, and such as dust from flying causes Atmospheric pollution, in flyash, toxic heavy metal is to destruction of soil etc..
Manufacture of cement needs to consume natural mineral resource non-renewable in a large number, such as limestone, clay etc..With cement row Industry is developed rapidly, and traditional calcareous raw material, siliceous raw material and correction material are limited after all, the sharp increase of cement demand and traditional ore deposit The in short supply of goods and materials source causes imbalance between supply and demand.At present, add active mixed material during solution is exactly toward cement, mixed by increasing Close material to reduce clinker content, and cement indices can reach GB175-2007 again《Common portland cement》Middle regulation will Ask.Flyash, can be with the Ca (OH) after hydrated cementitious used as common active mixed material2Generation pozzolanic reaction, generates C-S-H Deng gelling material, thus it is widely used in cement industry.Flyash is applied in cement, not only solve store up, Pollution problem, also can achieve its added value, there is double meaning to environmental protection and resource circulation utilization.
Though flyash can occur pozzolanic reaction, response speed is slower, so as to cause fly ash system early strength Reduce substantially.GB175-2007《Common portland cement》In middle regulation Portland fly ash cement, the volume of flyash is 40% can be seldom reached in 20%-40%, but actual industrial production, and volume is too high to make the decline of system intensity fairly obvious. This be due to:On the one hand, in flyash, calcium content is relatively low, it is impossible to fully provide the calcium formed needed for gelled product;Prior On the one hand it is that, for flyash is with respect to clinker, reactivity is far short of what is expected, response speed in the presence of not having the external world to excite Very slow.At present mostly cement industry is that but the grindability of the two is different by flyash and grog together grinding, while grinding When, flyash is limited by mechanical force activating effect, and reactivity is also limited.Though additionally, there is chemi-excitation of the scholar to flyash Studied, but the apolegamy of exciting agent is not reasonable, exciting agent stimulation effect is not notable.
Content of the invention
It is an object of the invention to overcoming the deficiency of prior art and providing a kind of flyash activity exciting agent.
Further object is that providing the large dosage high calcium fine coal that a kind of doping quantity of fly ash reaches 50%-75% Ash concrete, the present invention are existed by physics grinding, the activity of chemical agent complex excitation flyash, obtained doping quantity of fly ash The large amount high-calcium fly ash cement of 50%-75%, its properties are satisfied by GB175-2007《Common portland cement》In Regulation is required.
A kind of flyash activity exciting agent of the present invention, the exciting agent include following components, constitute by mass percentage:
Slaked lime 30-60%,
Sodium hydroxide 20-40%,
Sodium sulfate 20-40%.
A kind of large amount high-calcium fly ash cement of the present invention, is constituted by mass percentage including following components:
Each component quality percent and be 100%.
A kind of large amount high-calcium fly ash cement of the present invention, weight/mass percentage composition >=10% of CaO in the flyash;Excellent Elect 10~20% as.
A kind of large amount high-calcium fly ash cement of the present invention, the Portland clinker 28d comprcssive strength >= 52.5MPa.
A kind of large amount high-calcium fly ash cement of the present invention, the Portland clinker are with the granularity of dihydrate gypsum Cross 80um square hole screens to tail over less than 2%;Its specific surface area >=400m2/ kg, preferably specific surface area are 400-450m2/kg.
The granularity of a kind of large amount high-calcium fly ash cement of the present invention, the silicon ash and fine coal ashes was 80um square holes Tail over less than 1.5%, its specific surface area >=450m2/ kg, preferably specific surface area are 450-550m2/kg.
A kind of large amount high-calcium fly ash cement of the present invention, the Portland clinker and dihydrate gypsum combined grinding or Separate grinding is to specific surface area >=400m2/kg.
A kind of large amount high-calcium fly ash cement of the present invention, the silicon ash and flyash grinding combined grinding or separate grinding To specific surface area >=450m2/kg.
A kind of preparation method of large amount high-calcium fly ash cement of the present invention is briefly described as below:
Each component material is weighed respectively by the cement component proportioning of design, and mix homogeneously obtains high-content fly ash water Mud, the cement performance index meet GB175-2007《Common portland cement》Regulation.
Advantages of the present invention is briefly described as below:
Through years of researches, inventor has found that the activity of flyash is closely related with granular size, pozzolanic reaction Process, active closely related with flyash, to a certain extent, granule is thinner, is more susceptible to pozzolanic reaction.Power plant's powder Coal ash is general all relatively thick, and specific surface area is in 250~350m2/ kg, 80um square hole screen is tailed between 5%~25%.Therefore, originally Granularity and specific surface area of the invention by restriction flyash, it can be ensured that the activity of flyash is higher, and by mechanical grinding, reaches Specific surface area to flyash is more than 450m2During/kg, the activity of flyash is further excited.Can be seen that from accompanying drawing 2:Machinery Grinding dismisses spheroidal particle cohesive body to come, reduce the adhesion between particle swarm, produces more relatively independent spherical Grain.Spheroidal particle plays ball bearing effect in system, favourable to improving system water requirement;After grinding, bulky grain quantity is obvious Reduce, occur in that irregular, multi-angular shape granule, particle swarm specific surface area increase, active reaction basic point quantity increases, and is conducive to Generation pozzolanic reaction;Additionally, increasing for fine grained quantity can also improve material level and match somebody with somebody, fine particle is made to be filled in hardening slurry In the hole of body, the compaction rate of Behavior of Hardened Cement Paste is improved, in the growth for macroscopically also just showing intensity.
It is the high-calcium fly ass of 10-20% as raw material that the present invention selects CaO content, and using Sal Nitri soluble in water The exciting agent that ash, sodium hydroxide, sodium sulfate three are composited, the calcium content for supplementing flyash system using slaked lime, is allowed to The standard of Portland cement 60% calcium content is close to as far as possible, because, the aquation gelled product formed after flyash activating Amount substantially, therefore, only possesses enough calcium, could be formed more after activation on the impact of fly ash system later strength Aquation gelled product, can just effectively improve the later strength of fly ash system;NaOH in using exciting agent, directly destruction is in Acid flyash system, is mainly reflected in OH-Si-O keys, Al-O bond fissions can be made, so as to destroy Si-O tetra- in vitreous body Face body and Al-O octahedron network structures, increase active matter stripping quantity inside fly ash grain, accelerate Al2O3、SiO2With Ca (OH)2Reaction, promotes the generation of gelling thing, NaOH, to improving system early strength, there is positive effect;Na in exciting agent2SO4 SO is ionized out in aqueous4 2-, SO4 2-In Ca2+Under effect, with activity Al in vitreous body2O3Reaction generates entringite, is filled in In water mudrock structure, greatly improve the degree of compaction of system, so as to improve its intensity.Additionally, the compactness of entringite integument Less than hydrated calcium silicate layer, be conducive to Ca2+Diffuse to inside fly ash grain, continue and internal active substance reaction, enter one Step promotes the generation of gelling thing.Can be seen that from accompanying drawing 4:After flyash is through mechanical grinding, chemical agent complex excitation, absolutely mostly Number fly ash grain is involved in reacting, and forms the products such as the cotton-shaped hydrated calcium silicate of many silks, drated calcium aluminate, makes whole system More tight.The present invention effectively excites fine coal by the exciting agent being combined from slaked lime, sodium hydroxide, sodium sulfate three The chemism of ash, is conducive to active matter dissolution.
This patent mainly from physics grinding (Control granularity and specific surface area), chemical terms complex excitation flyash activity, Obtained doping quantity of fly ash 50%~75% large amount high-calcium fly ash cement, when 50% content fly ash, cement gel The anti-foldings of sand 3d, comprcssive strength respectively 5.4MPa, 28.96MPa, the anti-foldings of 28d, comprcssive strength respectively 10.25MPa, 55.86MPa;During 60% content fly ash, the anti-foldings of cement mortar 3d, comprcssive strength are respectively 4.66MPa, 23.56MPa, and 28d resists Folding, comprcssive strength are respectively 7.04MPa, 47.66MPa;During 75% content fly ash, the anti-foldings of cement mortar 3d, comprcssive strength point Not Wei 4.25MPa, 22.45MPa, the anti-foldings of 28d, comprcssive strength be respectively 6.78MPa, 44.35MPa;Its every intensity index is equal Meet GB175-2007《Common portland cement》Middle regulation is required.
In sum, the present invention is by physics grinding, the activity of chemical agent complex excitation flyash, obtained flyash Large amount high-calcium fly ash cement of the volume in 50%-75%, its properties are satisfied by GB175-2007《Common Portland water Mud》Middle regulation requires, is suitable to industrial applications, realizes the extensive recycling of garbage.Flyash can effectively be reduced a large amount of Destruction of the toxic heavy metal to soil in the impact and flyash caused by environment is stored up, is economized the land resource.
Description of the drawings
Accompanying drawing 1 is schemed for former ash SEM of embodiment of the present invention contrast groups;
Levigate grey SEM figure of the accompanying drawing 2 for embodiment of the present invention experimental group;
Accompanying drawing 3 is 3 net pulp-waterization of embodiment of the present invention contrast groups, 28 days SEM figures;
Accompanying drawing 4 is 6 net pulp-waterization of embodiment of the present invention experimental group, 28 days SEM figures.
Can be seen that from accompanying drawing 1:Fly ash grain group is observed under scanning electron microscope, numerous fine particles are with a bulky grain Centered on (5~10um), stick to around which, form floc sedimentation one by one..
Can be seen that from accompanying drawing 2:Mechanical grinding makes the dismission of spheroidal particle cohesive body come, and reduces viscous between particle swarm Attached, produce more relatively independent spheroidal particle.Spheroidal particle plays ball bearing effect in system, needs water to improvement system Amount is favourable;After grinding, bulky grain quantity is significantly reduced, and occurs in that irregular, multi-angular shape granule, particle swarm specific surface area increase, Active reaction basic point quantity increases, and is conducive to pozzolanic reaction;Additionally, increasing for fine grained quantity can also improve material Level is matched somebody with somebody, and fine particle is filled in the hole of hardened paste, improves the compaction rate of Behavior of Hardened Cement Paste, is macroscopically also just showing The growth of intensity.
Can be seen that from accompanying drawing 3:When flyash is excited without any activation, in net slurry, spheroidal particle is not etched substantially, Simply be embedded in the product of grog aquation, only part tiny, the higher granule of activity take part in reaction, and fly ash grain Cementing with the product after grog aquation tight, easily peel off, the cement mortar strength that this is also made with former ash is very poor to match.
Can be seen that from accompanying drawing 4:After flyash is through mechanical grinding, chemical agent complex excitation, most flyash Grain is involved in reacting, and forms the products such as the cotton-shaped hydrated calcium silicate of many silks, drated calcium aluminate, makes whole system more tight.
Specific embodiment
The present invention provide 3 groups of contrast groups, 6 groups of experimental grouies as embodiment, to further illustrate the present invention.
Experimental group of the present invention and glue sand in contrast groups is made, molding is according to GB/T17671-1999《Cement mortar is strong The degree method of inspection (ISO methods)》Execute.
After glue sand molding, form removal after standard curing room (20 ± 1 DEG C of room temperature, relative humidity are more than 95%) maintenance 1d is put into, And with the good each group glue sand test block of marking pen labelling, conserve to regulation age in the water for placing into 20 ± 1 DEG C of temperature.Period, determine The anti-foldings of glue sand 3d, 28d, compression strength value.
Used by contrast groups is the flyash without grinding;Its specific surface area is 290-330m2More than/kg, 80um square hole screen 12~15%;
What experimental group was selected is the flyash after grinding, and specific surface area is more than 450m2/ kg, control 80um square hole screens are tailed over It is less than 1.5%;
Contrast groups, experimental group material mixture ratio such as table 1, the wherein quality proportioning of 2 exciting agent of experimental group be Calx 30%, hydrogen Sodium oxide 40%, sodium sulfate 30%;The proportioning of 4 exciting agent of experimental group be Calx 40%, sodium hydroxide 20%, sodium sulfate 40%, the proportioning of 6 exciting agent of experimental group is Calx 60%, sodium hydroxide 20%, sodium sulfate 20%.
1 unit of table:Gram
Clinker Flyash Dihydrate gypsum Exciting agent Silicon ash
Contrast groups 1 180 225 22.5 - 22.5
Contrast groups 2 135 270 22.5 22.5
Contrast groups 3 67.5 337.5 22.5 - 22.5
Experimental group 1 180 225 22.5 - 22.5
Experimental group 2 180 225 22.5 6.75 15.75
Experimental group 3 135 270 22.5 - 22.5
Experimental group 4 135 270 22.5 9 13.5
Experimental group 5 67.5 337.5 22.5 - 22.5
Experimental group 6 67.5 337.5 22.5 13.5 9
Each component mix homogeneously is weighed by the component proportion of table 1, glue sand, molding is made, after conserving to regulation age, is taken out Glue sand test block, is shown in Table 2 with the anti-folding of cement mortar, the anti-foldings of resistance to compression analyzer test 3d, 28d, comprcssive strength data;
2 unit of table:MPa
As can be seen from Table 2:
Contrast groups 1, contrast groups 2, the comprcssive strength of contrast groups 3 do not reach GB175-2007《Common portland cement》In 42.5 grade strength of Portland fly ash cement of regulation is required.
Experimental group unlike experimental group 1 is unique with contrast groups 3 with contrast groups 2, experimental group 5 from contrast groups 1, experimental group 3 From flyash be after grinding, contrast this two groups of data and 3d, 28d intensity of experimental group 1 can be seen all compared with contrast groups 1 Rise appreciably, every intensity index of wherein experimental group 1 has substantially exceeded GB175-2007《Common portland cement》In 42.5 grade strength of the Portland fly ash cement requirement of regulation, has reached 52.5 grades of intensity requirements of Portland fly ash cement. Experimental group 2 with the addition of exciting agent on 1 basis of experimental group, reduce silicon ash amount, and intensity has reached GB175-2007《Common Portland Cement》Specified in Portland fly ash cement 52.5R level intensity requirements.
4 relative experimental group 3 of experimental group, 6 relative experimental group 5 of experimental group reduce silicon ash amount respectively, with the addition of exciting agent, GB175-2007 is reached《Common portland cement》Specified in 42.5 grade strength of Portland fly ash cement require.
According to GB/T1346-2011《Cement normal consistency water consumption, setting time, the stability method of inspection》, to experiment The performances such as group 2, experimental group 4, the normal consistency water requirement of the large-doping-amount fly ash cement of experimental group 6, setting time, stability refer to Mark is detected that data are shown in Table 3:
Table 3
Normal consistency water requirement Mortar fluidity Presetting period Final setting time Stability
Experimental group 2 25.5% 263mm 125min 255min Qualified
Experimental group 4 24.1% 271mm 133min 275min Qualified
Experimental group 6 23.2% 281mm 148min 304min Qualified
From table 3 it can be seen that experimental group 2, experimental group 4, the setting time of experimental group 6, stability index meet GB175- 2007《Common portland cement》Requirement.

Claims (7)

1. a kind of large amount high-calcium fly ash cement, it is characterised in that:Constituted including following components by mass percentage:
Portland clinker 15-45%,
Dihydrate gypsum 3-5%,
Silicon ash 2-5%,
Flyash 50-75%,
Flyash activity exciting agent 1.5-3%, each component quality percent and be 100%;
The flyash activity exciting agent includes following components, constitutes by mass percentage:
Slaked lime 30-60%,
Sodium hydroxide 20-40%,
Sodium sulfate 20-40%;
The Portland clinker was 80 μm of square hole screens with the granularity of dihydrate gypsum and tailed over less than 2%;Its specific surface area is equal ≥400m2/kg;
The granularity of the silicon ash and fine coal ashes was 80 μm of square hole screens and tailed over less than 1.5%, its specific surface area >=450m2/ kg.
2. a kind of large amount high-calcium fly ash cement according to claim 1, it is characterised in that:CaO in the flyash Weight/mass percentage composition >=10%.
3. a kind of large amount high-calcium fly ash cement according to claim 1, it is characterised in that:The portland cement is ripe Material 28d comprcssive strength >=52.5MPa.
4. a kind of large amount high-calcium fly ash cement according to claim 1, it is characterised in that:The portland cement is ripe Material and dihydrate gypsum combined grinding or separate grinding to specific surface area >=400m2/kg.
5. a kind of large amount high-calcium fly ash cement according to claim 1, it is characterised in that:The silicon ash and flyash Combined grinding or separate grinding are to specific surface area >=450m2/kg.
6. the preparation method of a kind of large amount high-calcium fly ash cement as described in claim 1-5 any one, its feature exist In:Each component, mix homogeneously are weighed by the cement component proportioning of design;
The component proportion is by mass percentage:
Portland clinker 15-45%, dihydrate gypsum 3-5%, silicon ash 2-5%, flyash 50-75%, flyash activity exciting agent 1.5-3%.
7. method according to claim 6, it is characterised in that:The large amount high-calcium fly ash cement performance for preparing refers to Mark meets GB175-2007《Common portland cement》Regulation.
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