CN104875403A - Piece or film material production line and surface hardening device thereof - Google Patents

Piece or film material production line and surface hardening device thereof Download PDF

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Publication number
CN104875403A
CN104875403A CN201510337104.6A CN201510337104A CN104875403A CN 104875403 A CN104875403 A CN 104875403A CN 201510337104 A CN201510337104 A CN 201510337104A CN 104875403 A CN104875403 A CN 104875403A
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CN
China
Prior art keywords
roller
transparent
membrane material
sheet
lamp
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CN201510337104.6A
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Chinese (zh)
Inventor
侯兴福
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Individual
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Individual
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Application filed by Individual filed Critical Individual
Priority to CN201510337104.6A priority Critical patent/CN104875403A/en
Publication of CN104875403A publication Critical patent/CN104875403A/en
Priority to PCT/CN2016/085792 priority patent/WO2016202249A1/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/04Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/16Surface shaping of articles, e.g. embossing; Apparatus therefor by wave energy or particle radiation, e.g. infrared heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets

Abstract

The invention discloses a piece or film material surface hardening device. The piece or film material surface hardening device comprises a first die head and further comprises a soft roller, a transparent roller and a first UV lamp, wherein the first die head is used for coating UV hardening liquid on the surface of the side, deviating from the soft roller, of a piece or film material passing through the roller surface of the soft roller, the transparent roller and the soft roller are adjacent and are arranged side by side, a gap for the piece or film material to pass through and extrude is reserved between the soft roller and the transparent roller, and the roller surface of the transparent roller is a transparent material which ultraviolet rays can transmit through, the first UV lamp arranged in the transparent roller, and the irradiation direction of the first UV lamp is pointed to the surface of the piece or film material wrapping the roller surface of the transparent roller. The piece or film material surface hardening device is provided with the first UV lamp in the transparent roller, light of the UV lamp is directly irradiated from the inside of the transparent roller to the surface of the side coated with the UV transparent material, is not blocked and can be used for conducting hardening treatment on a non-transparent piece or film material and the transparent material containing UV. The invention further discloses a surface hardening apparatus including the surface hardening device and a piece or film material production line.

Description

Sheet or membrane material production line, surface add computer hardware and surperficial stiffened device thereof
Technical field
The present invention relates to sheet metal, film or plastic sheet, film processing technique field, particularly the surperficial stiffened device of a kind of or membrane material.The invention still further relates to a kind of surface comprising this surperficial stiffened device and add computer hardware and sheet or membrane material production line.
Background technology
In the process of manufacture of sheet metal, film or plastic sheet, membrane material, some needs to carry out stiffened process, to meet user demand to the surface of shaping sheet or membrane material.Common, film surface stiffened processing mode is that (UV is that ultraviolet English ultraviolet abridges by the UV hardening bath containing coordinative solvent, also known as UV cured liquid, can solidify after Ultraviolet radiation, ultraviolet can be stoped to pass through) by spraying, drench, roll, surface that the method such as painting is attached to sheet, membrane material, by its natural levelling, first solvent flashing is dried again, dries rear panel, the surface of membrane material is orange skin shape (this phenomenon is called contraction, water suction or watermark).Can find out, the sheet that the method obtains, membrane material surface irregularity, if containing the additive such as pearl essence in UV hardening liquid, then cannot natural levelling; Moreover the UV hardening liquid cost adding solvent flashing is high, have harmful effect to environment after evaporating solution volatilization, drying operation needs drying plant, increases cost, consume electric power, and drying plant takies larger space.
For solving the problem, existing solution is the surperficial stiffened process being completed plastic extrusion sheet or membrane material by a kind of stiffened mechanism, and this stiffened mechanism comprises die head, auxiliary roller, home roll and UV lamp.Wherein, auxiliary roller and the horizontal word order of home roll, and there is certain interval between auxiliary roller and home roll, pass through for plastic extrusion sheet or film; UV hardening liquid is housed in die head, and die head is arranged on the top of auxiliary roller, for the plastic extrusion sheet of roll surface on auxiliary roller or film coating UV hardening liquid; UV lamp can launch ultraviolet, and it is arranged on the outside of home roll, for irradiating facing to around the plastic extrusion sheet on home roll or film.During work, plastic extrusion sheet or membrane material, after the upper roll surface conveying of auxiliary roller, pass, and around half-turn on home roll, continue afterwards to carry backward from the gap between auxiliary roller and home roll, meanwhile, die head is facing to from the sheet of process auxiliary roller or film coating UV hardening liquid, be coated with the plastic extrusion sheet of UV hardening liquid or film in the gap between auxiliary roller and home roll, auxiliary roller and home roll produce extruding to plastic extrusion sheet or film, home roll contacts with the one side being coated with UV hardening liquid, when plastic extrusion sheet or film are through the irradiation area of UV lamp, UV hardening liquid instantaneous solidification is on plastic extrusion sheet or film, cover smooth by home roll to plastic extrusion sheet or film, the orange skin shape that the surface of the plastic extrusion sheet after stiffened process or film be there will not be produce because of natural levelling shrinks.And do not need to add solvent flashing in UV hardening liquid, reduce cost, environmentally safe, and do not need drying plant, can not larger space be taken.
But, above method can only be used for the stiffened process that extruded plastic sheet or film are transparent material, and for opaque or film, and containing UV slide or film (this is uvioresistant transparent material), the ultraviolet of UV lamp can not pass sheet or membrane material, UV hardening liquid on sheet or film surface cannot be irradiated, make it solidify, do not reach the object of surperficial stiffened.
Summary of the invention
In view of this, the object of the present invention is to provide the surperficial stiffened device of a kind of or membrane material, can reducing costs, the feature of environmental protection high and reduce space hold prerequisite under, solving existing stiffened mechanism cannot to opaque material and the problem of carrying out surperficial stiffened process containing UV transparent material.
Another object of the present invention is to provide a kind of this surperficial sheet of stiffened device or surface of membrane material of comprising to add computer hardware and sheet or membrane material production line.
For achieving the above object, the invention provides following technical scheme:
Slice or the surperficial stiffened device of membrane material, comprise the first die head for splendid attire UV hardening liquid, also comprise:
Soft roller, described first die head is used for a side surface coating UV hardening liquid of the described dorsad soft roller to the sheet of the roll surface through described soft roller or membrane material;
Transparent roller, is close to described soft roller and is arranged in parallel, and has and pass through and the gap extruded for sheet or membrane material between described soft roller and described transparent rod, and the roll surface of described transparent roller is by ultraviolet transparent material;
One UV lamp, be arranged at described transparent roller inner, and the direction of illumination of a described UV lamp points to the surface of sheet or the membrane material be coated on the roll surface of described transparent roller.
Preferably, in above-mentioned surperficial stiffened device, also comprise the gap adjusting mechanism connecting described soft roller and described transparent roller, for regulating the gap between described soft roller and two roll surfaces of described transparent roller.
Preferably, in above-mentioned surperficial stiffened device, also comprise the second temperature control unit of the first temperature control unit being arranged on described transparent roller inside and the inside being arranged at described soft roller, be respectively used to the temperature of the roll surface controlling described transparent roller and described soft roller.
Preferably, in above-mentioned surperficial stiffened device, described first temperature control unit comprises:
Fluid line, is arranged on the inside of described transparent roller, passes into the liquid for regulating transparent roll temperature in described fluid line;
Heat carrier, be coated on described fluid line outside and with roll surface thermal contact conductance in described transparent roller.
Preferably, in above-mentioned surperficial stiffened device, the angle between the plane be made up of the pivot center of described soft roller and the pivot center of described transparent roller and horizontal plane is 0 ° ~ 90 °.
Preferably, in above-mentioned surperficial stiffened device, described transparent roller is double-deck or laminated plastics structure.
Preferably, in above-mentioned surperficial stiffened device, also comprise:
Mould release membrance transmission mechanism, for by mould release membrance along described or the transmission path of membrane material on described soft roller and described transparent roller, and a side surface of the described soft roller of contact of described mould release membrance and described or membrane material is fitted and is contacted;
Second die head, for splendid attire UV hardening liquid, and described second die head is to a side surface coating UV hardening liquid of the described dorsad soft roller of the described mould release membrance through described soft roller;
2nd UV lamp, is arranged at the outside of described transparent roller, and is coated on the surface of the mould release membrance on the roll surface of described transparent roller described in the sensing of the direction of illumination of described 2nd UV lamp.
The surface that present invention also offers a kind of or membrane material adds computer hardware; comprise for the sheet or membrane material placing rolling unwinding device, for drawing described or the draw-gear of membrane material transmission and diaphragm set composite for pasting diaphragm on two surfaces of described or membrane material, also comprise:
Surperficial stiffened device as described in above-mentioned any one, described surperficial stiffened Plant arrangement is between described unwinding device and draw-gear, and described diaphragm set composite is arranged between described surperficial stiffened device and described draw-gear;
Secondary UV lamp solidification equipment, comprise the 3rd UV lamp and be close to the chill roll and two deflector rolls that are arranged side by side, described chill roll is between two deflector rolls, described 3rd UV lamp is positioned at the outside of described chill roll, and its direction of illumination points to the surface of sheet or the membrane material be coated on the roll surface of described chill roll; Described secondary UV lamp solidification equipment is between described diaphragm set composite and described draw-gear.
Preferably, add in computer hardware on above-mentioned surface, also comprise:
Storage device, be arranged between described unwinding device and described surperficial stiffened device, comprise and being oppositely arranged and relatively-movable fixing row's roller and mobile row's roller, described fixing row's roller and described mobile row's roller are provided with multiple roller, and described or membrane material are alternately wound on the roller of described fixing row's roller and described mobile row's roller.
The embodiment of the present invention additionally provides a kind of sheet or membrane material production line, and the transmission direction along production line comprises plastic sheet or membrane material former, surperficial stiffened device, diaphragm set composite, secondary UV lamp solidification equipment, draw-gear, wrap-up and slicer as described in above-mentioned any one successively.
Compared with prior art, the invention has the beneficial effects as follows:
In the surperficial stiffened device of provided by the invention or membrane material, soft roller and transparent roller next-door neighbour are arranged in parallel, UV hardening liquid is coated in through the side of the sheet of the roll surface of soft roller or the soft dorsad roller of membrane material on the surface by the first die head, sheet or membrane material are through behind the gap soft roller and transparent roller, the side Surface coating of the sheet or membrane material that are coated with UV hardening liquid is on transparent roller, the roll surface of transparent roller is by ultraviolet transparent material, one UV lamp is arranged at the inside of transparent roller, and the direction of illumination of a UV lamp points to the surface of sheet or the membrane material be coated on the roll surface of transparent roller.This surperficial stiffened device is when carrying out stiffened process, by the gap between soft roller and transparent roller, the sheet or membrane material that are coated with UV hardening liquid are extruded to shape, UV hardening liquid is made to be distributed in surface, the light of a UV lamp is radiated at the side surface being coated with UV hardening liquid by the roll surface of transparent roller afterwards, UV hardening liquid is made to be solidificated on the surface, obtain certain thickness smooth sheet or membrane material, complete stiffened process.Compared with prior art, do not need to add solvent flashing in UV hardening liquid, therefore, reduce processing cost, can not to environment, nature levelling is there will not be to form the defect of orange skin on surface, and do not need drying plant, save oven dry cost, reduce space hold, meanwhile, surperficial stiffened device in the present invention adopts and arrange UV lamp in transparent roller, from the inner mode of irradiating directly to the side surface being coated with UV hardening liquid of transparent roller, can not stop the light of UV lamp, to opaque flakes or membrane material and stiffened process can be carried out containing UV transparent material, solve the technological deficiency that existing stiffened mechanism cannot complete opaque material and the surperficial stiffened process containing UV transparent material.
Surperficial stiffened device in one embodiment of the invention has additional gap adjusting mechanism, the first temperature control unit and the second temperature control unit, can be adjusted roughly the thickness of sheet or membrane material by gap adjusting mechanism, the roll surface temperature of transparent roller and soft roller is controlled respectively by the first temperature control unit in transparent roller and the second temperature control unit in soft roller, utilize the physical characteristic of temperature change UV hardening liquid, and then the molding thickness of control strip or membrane material more accurately.
Surface provided by the invention adds computer hardware and have employed surperficial stiffened device in the application, therefore has beneficial effect same as described above.In addition, surface in one embodiment of the invention adds computer hardware and is provided with storage device, first storing can be carried out before stiffened process, when the one-tenth roll film on unwinding device or membrane material end of transmission, need the one-tenth roll film that more renews or membrane material, now in the process of connection material, the material of storage device can be used, stiffened process is carried out incessantly, improves working (machining) efficiency.
In provided by the invention or film production line, after surperficial stiffened device is connected directly between plastic sheet or membrane material former, can complete the surperficial stiffened work for the treatment of of sheet or membrane material online, production efficiency is higher.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments of the invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to the accompanying drawing provided.
The structural representation of the surperficial stiffened device of Fig. 1 a kind of of providing for the embodiment of the present invention or membrane material;
The structural representation of the surperficial stiffened device of the another kind of sheet that Fig. 2 provides for the embodiment of the present invention or membrane material;
The structural representation of the transparent roller of a kind of surperficial stiffened device that Fig. 3 provides for the embodiment of the present invention;
Fig. 4 is the side view cutaway drawing of the transparent roller in Fig. 3;
The surface of Fig. 5 a kind of of providing for the embodiment of the present invention or membrane material adds the connection diagram of computer hardware;
The surface of the another kind of sheet that Fig. 6 provides for the embodiment of the present invention or membrane material adds the connection diagram of computer hardware;
The surface of Fig. 7 a kind of of providing for the embodiment of the present invention or membrane material adds the structural representation of the storage device of computer hardware;
The surface of Fig. 8 a kind of of providing for the embodiment of the present invention or membrane material adds the structural representation of the secondary UV lamp stiffened device of computer hardware.
Wherein: 1 be the first die head, 2 be sheet or membrane material, 3 be soft roller, 4 be clearance adjustment mechanism, 5 be mould release membrance transmission mechanism for transparent roller, 6 be a UV lamp, 7 is the second die head, 8,9 be fluid line for mould release membrance, 10 is the 2nd UV lamp, 11 for bearing, 12 is the first temperature control unit, 121,122 be heat carrier;
01 be unwinding device, 02 be conveying roller, 03 be storage device, 031 be mobile row's roller, 032 for fixing row's roller, 04 be surperficial stiffened device, 05 be calibrator, 06 be diaphragm set composite, 07 be chill roll for secondary UV lamp solidification equipment, 071 is the 3rd UV lamp, 072,073 be deflector roll, 08 be draw-gear, 09 wrap-up, 010 is slicer.
Detailed description of the invention
Core of the present invention there is provided the surperficial stiffened device of a kind of or membrane material, can reducing costs, the feature of environmental protection high and reduce space hold prerequisite under, solving existing stiffened mechanism cannot to opaque material and the problem of carrying out surperficial stiffened process containing UV transparent material.
Present invention also offers a kind of above-mentioned surperficial sheet of stiffened device or surface of membrane material of comprising and add computer hardware and sheet or membrane material production line, surperficial stiffened process can be carried out to opaque material with containing UV transparent material.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Please refer to shown in Fig. 1, embodiments provide the surperficial stiffened device of a kind of or membrane material, hereinafter referred to as surperficial stiffened device, comprise the first die head 1, soft roller 3, transparent roller 5 and a UV lamp 6.Wherein, the first die head 1 is for splendid attire UV hardening liquid; Soft roller 3 is rubber rollers or polyurethane roller, and the shore hardness of soft roller 3 is 10 ~ 99 degree, more preferably in 50 ~ 70 degree, like this, when soft roller 3 and sheet or membrane material 2 extrude and contact, can not damage the surface of sheet or membrane material 2; Diameter 100mm ~ the 1000mm of soft roller 3, be more preferably 200mm ~ 500mm, size is selected according to actual conditions, is not limited to the number range cited by the present embodiment; First die head 1 is for applying UV hardening liquid to the sheet of the roll surface through soft roller 3 or a side surface of membrane material 2, and this surface is a side surface of soft roller 3 dorsad, is shown as upper surface in FIG.
Transparent roller 5 is close to soft roller 3 and is arranged in parallel, and namely transparent roller 5 is parallel with the pivot center of soft roller 3, has gap between soft roller 3 and transparent rod 5, passes through for sheet or membrane material 2, and is extruded by the roll surface of soft roller 3 and transparent roller 5 in gap; The roll surface of transparent roller 5 is by ultraviolet transparent material; The roll surface of transparent roller 5 can by transparent can making by ultraviolet material such as glass, quartz, plastics, and transparent roller 5 is hollow-core construction.
One UV lamp 6 is arranged at the inside of transparent roller 5, and the direction of illumination of a UV lamp 6 points to the surface of sheet or the membrane material 2 be coated on the roll surface of transparent roller 5, namely the light of a UV lamp 6 can through the roll surface of transparent roller 5, and direct irradiation in the side of the sheet contacted with the roll surface of transparent roller 6 or membrane material 2 on the surface.
The course of work and the operation principle of above-mentioned surperficial stiffened device are: sheet or membrane material 2 are through the roll surface of soft roller 3, first die head 1 is to a side surface coating UV hardening liquid of the soft dorsad roller 3 of sheet or membrane material 2, afterwards, sheet or membrane material 2 pass through from the gap between soft roller 3 and transparent roller 5, extruded smooth by soft roller 3 and transparent roller 5 in gap, the coating of UV hardening liquid evenly, the side surface being coated with UV hardening liquid of sheet or membrane material 2 is around on transparent roller 5, contact with the roll surface of transparent roller 5, at the irradiation position through a UV lamp 6, the roll surface direct irradiation of the transparent roller 5 of light therethrough of the one UV lamp 6 is at the side surface being coated with UV hardening liquid of sheet or membrane material 2, UV hardening liquid is solidified, complete stiffened process.
Visible, no matter sheet or membrane material 2 are transparent or opaque, a UV lamp 6 in transparent roller 5 can through the surface of the roll surface direct irradiation of transparent roller 5 at the sheet contacted with roll surface or membrane material 2, thus by the UV hardening liquid solidification on this surface, do not need light therethrough sheet or membrane material 2, therefore, the surperficial stiffened device in the present invention can solve existing stiffened mechanism cannot to opaque material and the problem of carrying out surperficial stiffened process containing UV transparent material.Meanwhile, do not need in the UV hardening liquid of this surperficial stiffened device to add solvent flashing, therefore, reduce the cost of UV hardening liquid, reduce the harmful effect to environment, and do not need drying plant to carry out drying operation, save electric energy, also reduce space hold.
As shown in Figure 1, effects on surface stiffened device is optimized further, and the surperficial stiffened device in the present embodiment also comprises the gap adjusting mechanism 4 connecting soft roller 3 and transparent roller 5, for regulating the gap length between soft roller 3 and two roll surfaces of transparent roller 5.By the thickness regulating gap length to carry out UV hardening liquid on adjustment sheet or membrane material 2, be met sheet or the membrane material 2 of different demand.
Gap adjusting mechanism 4 is specifically as follows threaded adjusting mechanism or the oblique cone governor motion of the swinging mounting connecting soft roller 3 and transparent roller 5.Threaded adjusting mechanism arranges screw mandrel and screwed hole respectively on two swinging mountings, by the rotation of screw mandrel in screwed hole, two swinging mountings is moved on screw mandrel, realizes the function regulating gap length.That's about the size of it for principle, is not limited to the structure cited by the present embodiment.As long as can gap adjustment be realized.Usually, the interstice coverage between soft roller 3 and transparent roller 5, between 0mm ~ 2mm, is determined on a case-by-case basis.
In order to prevent UV hardening liquid from leaking to two ends from the gap between soft roller 3 and transparent roller 5, in the present embodiment, the two ends in the gap between two rollers are provided with baffle plate, then UV hardening liquid is deposited in the space that gap and baffle plate surround, and can not leak to two ends.Certainly, also can not baffle plate be set, just there will be the unnecessary loss of UV hardening liquid.
As shown in Figure 3 and Figure 4, further, on the basis being provided with gap adjusting mechanism 4, surperficial stiffened device in the present embodiment also comprises the second temperature control unit of the first temperature control unit 12 being arranged on transparent roller 5 inside and the inside being arranged at soft roller 3, is respectively used to the temperature of the roll surface controlling transparent roller 5 and soft roller 3.By changing the temperature of roll surface, and coordinating with gap adjusting mechanism 4, reaching the object of the coating thickness of the UV hardening liquid on accurate control strip or membrane material 2.The viscosity of UV hardening liquid is relevant with temperature, and temperature is higher, and the viscosity of UV hardening liquid is lower, and thickness will be thinner, otherwise, then on the contrary.The temperature controlling range of the first temperature control unit 12 and the second temperature control unit is 0 DEG C ~ 150 DEG C, is more preferably 30 DEG C ~ 90 DEG C.During specific works, first carry out coarse adjustment by gap adjusting mechanism 4 pairs of thickness, the temperature of the roll surface of transparent roller 5 and soft roller 3 is regulated afterwards respectively by the first temperature control unit 12 and the second temperature control unit, and then the temperature of control UV hardening liquid, regulate the viscosity of UV hardening liquid, finally reach the object of the thickness of accurately control UV hardening liquid.
Present embodiments provide a kind of the first temperature control unit 12, first temperature control unit 12 specifically as shown in Figure 3 and Figure 4 and comprise fluid line 121 and heat carrier 122.Wherein, fluid line 121 is arranged on the inside of transparent roller 5, and inside passes into the liquid of the roll surface temperature for regulating transparent roller 5, can be water or oil; Heat carrier 122 is positioned at the inside of transparent roller 5, and is coated on the outside of fluid line 121, the interior roll surface thermal contact conductance of heat carrier 122 and transparent roller 5.Heat carrier 122 can be semicylinder structure, fluid line 121 interts in heat carrier 122, and the both sides end face of transparent roller 5 is stretched out at two ends, and the two ends of fluid line 121 are communicated with outside liquid, the liquid of specified temp constantly flows in fluid line 121, thus keeps the temperature constant of the roll surface of transparent roller 5.
Certainly, the first temperature control unit 12, except adopting the structure of a upper embodiment, directly can also pass into gas from one end of transparent roller 5, gas enters in transparent roller 5, directly internally roll surface conducts heat, and gas from the other end of transparent roller 5 out, forms air ventilation passage.Gas carries out heating or cooling in advance, after reaching uniform temperature, constantly passes in transparent roller 5, reaches temperature controlled object.
Can see from Fig. 3 and Fig. 4, the two ends of transparent roller 5 are socketed in bearing 11, be rotationally connected by bearing 11 and swinging mounting, the two ends sealing of a UV lamp 6 is fixed on the two ends of transparent roller 5, and the two ends of transparent roller 5 are stretched out at the two ends of the fluid line 121 of the first temperature control unit 12.In the present embodiment, the length of transparent roller 5 is 300mm ~ 3000mm, and be preferably 1000mm ~ 2000mm, the thickness of roll surface is 1mm ~ 200mm, and be preferably 20mm ~ 40mm, external diameter is 100mm ~ 1000mm, is preferably 300mm ~ 500mm.Certainly, concrete size is determined according to actual conditions, is not limited to the number range cited by the present embodiment, is not specifically limited at this.
The structure of the second temperature control unit can be identical with the structure of the first temperature control unit 12, also can be arranged on the helical pipe in hollow soft roller 3, or the straight pipeline interted in solid soft roller 3, inside passes into the fluid for regulating temperature, can be gas or liquid.
In the present embodiment, be optimized the layout of soft roller 3 and transparent roller 5, the angle between the plane be made up of the pivot center of soft roller 3 and the pivot center of transparent roller 5 and horizontal plane is 0 ° ~ 90 °.Angle between the plane at the soft roller 3 in Fig. 1 and the pivot center place of transparent roller 5 and horizontal plane is 0 °, certainly, angle can be arbitrarily angled between 0 ° ~ 90 °, the position of the first die head 1 correspondingly adjusts, as long as the coating that UV hardening liquid is carried out on the surface of the first die head 1 to the sheet on soft roller 3 or membrane material 2 can be realized, and the smooth and UV light-illuminating of extruding is carried out to this surface solidify.Be not limited in the arrangement form shown in Fig. 1.
In the present embodiment, transparent roller 5 can also be double-deck or laminated plastics structure.Particularly, internal layer is one or more in hard transparent plastic, soft transparent plastic, elastoplast, skin is BOPET (biaxial stretching polyester) film, the advantages such as BOPET film has that intensity is high, good rigidly, the wearability that transparent, glossiness is high, high, antistatic behaviour that heat-shrinkable is minimum, good, can well by smooth for the UV hardening liquid surface being coated in sheet or membrane material 2.Certainly, transparent roller 5 can also be one deck glass, quartz or plastic construction.
If the surface of the sheet produced or membrane material has texture, then the roll surface of the transparent roller 5 in the present embodiment is provided with texture, as frosting, pattern, decorative pattern, drawing pattern etc.
Surperficial stiffened device in above embodiment can complete the stiffened process of the single side surface of sheet or membrane material 2, present embodiments provides another kind of surperficial stiffened device, as shown in Figure 2, can carry out the stiffened process of the both side surface of sheet or membrane material 2.This surperficial stiffened device, except comprising the parts in above embodiment, also comprises mould release membrance transmission mechanism 8, second die head 7 and the 2nd UV lamp 10.Wherein, on mould release membrance transmission mechanism 8, transmission has mould release membrance 9, mould release membrance 9 is adhesion transparent material, mould release membrance transmission mechanism 8 forms primarily of two transfer rollers, for by mould release membrance 9 along sheet or membrane material 2 transmission path on soft roller 3 and transparent roller 5, and the side surface contacted with soft roller 3 of mould release membrance 9 and sheet or membrane material 2 is fitted and is contacted; Second die head 7 is for splendid attire UV hardening liquid, and the second die head 7 is to a side surface coating UV hardening liquid of the soft dorsad roller 3 of the mould release membrance 9 through soft roller 3; 2nd UV lamp 10 is arranged at the outside of transparent roller 5, and the direction of illumination of the 2nd UV lamp 10 points to the surface of the mould release membrance 9 be coated on the roll surface of transparent roller 5, and this surface is transparent roller 5 dorsad.
Operation principle and the course of work of above-mentioned surperficial stiffened device are: the while that sheet or membrane material 2 transmitting on soft roller 3 and transparent roller 5, mould release membrance 9 is also transmitted by mould release membrance transmission mechanism 8 on soft roller 3 and transparent roller 5, and mould release membrance 9 is identical with the transmission path of sheet or membrane material 2 with the transmission path on transparent roller 5 at soft roller 3, be more preferably synchronous, while first die head 1 applies UV hardening liquid (this operation is identical with the operation of the surperficial stiffened device in Fig. 1) to sheet or membrane material 2, second die head 7 is to a side surface coating UV hardening liquid of the soft dorsad roller 3 of mould release membrance 9, contact because a side surface of the soft dorsad roller 3 of mould release membrance 9 is fitted with a side surface of uncoated UV hardening liquid on sheet or membrane material 2, therefore, in the transmitting procedure of mould release membrance 9, UV hardening liquid on mould release membrance 9 is coated on the surface contacted with mould release membrance 9 of sheet or membrane material 2, in the gap through soft roller 3 and transparent roller 5, the UV hardening liquid of the both side surface of sheet or membrane material 2 is extruded, and uniform ground be coated in both side surface, when mould release membrance 9 is transferred to the irradiation position at the 2nd UV lamp 10 place, the light therethrough mould release membrance 9 of the 2nd UV lamp 10 is radiated at the side of sheet or the membrane material 2 contacted with mould release membrance 9 on the surface, UV hardening liquid solidification on this surface, and UV liquid is along with the transmission of mould release membrance 9, peel away from mould release membrance 9, meanwhile, UV hardening liquid on the surface contacted with transparent roller 5 of sheet or membrane material 2 solidifies by the light that the one UV lamp 6 sends, therefore, complete the stiffened process of the both side surface of sheet or membrane material 2 simultaneously.
More preferably, the mould release membrance 9 in the present embodiment is BOPET mould release membrance, is described above the advantage of BOPET material, does not repeat them here.Certainly, mould release membrance 9 can also be PE mould release membrance, PET mould release membrance, OPP mould release membrance etc., does not just have the effective of BOPET mould release membrance.
Surperficial stiffened device provided by the invention can carry out surperficial stiffened process to slide or membrane material and opaque flakes or membrane material, and applicable transparent material can be PVC, PET, PS, PETG, PC, PMMA, PCT, PCTG, GAG (PETG/PET/PETG composite), PC/PMMA composite, TPU etc.Opaque material can be sheet metal or film, stainless steel substrates or film, aluminium flake or film.
This surperficial stiffened device can also be used for UV printing machine, transparent roller 5 is replaced the roller on printing machine, and arranges a UV lamp 6 in transparent roller 5, realizes the solvent-free printing containing UV ink material.
As shown in Figure 5 and Figure 6; the surface that the embodiment of the present invention additionally provides a kind of or membrane material adds computer hardware, comprises unwinding device 01 that the transmission direction along sheet or membrane material 2 arranges successively, as above surperficial stiffened device 04, calibrator 05, diaphragm set composite 06, secondary UV lamp solidification equipment 07, draw-gear 08, wrap-up 09 and slicer 010 all described by embodiment.
Wherein, correct position between each device arranges conveying roller 02 and guide roller; Unwinding device is for placing sheet or the membrane material 2 of rolling, and sheet or the membrane material 2 of these rolling constantly transmit under the traction of draw-gear 08, after each device, carry out respective handling; Calibrator 05 is for the thickness of the sheet after the process of measured surface stiffened or membrane material 2; Diaphragm set composite 06 is for pasting diaphragm on two surfaces of sheet or membrane material 2, mainly comprise upper and lower film placing mechanism and upper lower compression roller, respectively diaphragm laminating is pressed on two surfaces of sheet or membrane material 2, the effect played isolated air (in secondary UV lamp solidification process, UV hardening liquid can not contact with air), prevent following process from scratching and making dirty; Secondary UV lamp solidification equipment 07 comprises the 3rd UV lamp 071 and is close to the chill roll 072 and two deflector rolls 073 that are arranged in parallel, as shown in Figure 8, chill roll 072 is between two deflector rolls 073,3rd UV lamp 071 is positioned at the outside of chill roll 072, its direction of illumination points to the surface of sheet or the membrane material 2 be coated on the roll surface of chill roll 072, for strengthening solidification effect, improving UV hardening liquid adhesive force and case hardness, improving production capacity.Chill roll 072 is taken away for the heat that the 3rd UV lamp 071 is produced, and deflector roll 073, for sheet or membrane material 2 being pressed in the roll surface of chill roll 072, increases the contact area with chill roll 072, improves cooling effect; Wrap-up 09 is connected with draw-gear 08 side by side with slicer 010, can carry out wind-up operation or cut operation.
Visible, the surface of this film or membrane material adds computer hardware can carry out surface treatment by the sheet of rolling or membrane material 2, surface in Fig. 5 adds computer hardware can carry out stiffened process to the single side surface of sheet or membrane material 2, and the surface in Fig. 6 adds computer hardware can carry out stiffened process to the both side surface of sheet or membrane material 2.Certainly, on the basis of Fig. 5, the surperficial stiffened device in two cover Fig. 1 is set, one in front and one in back arranges, and the both side surface of respective counterpiece or membrane material 2, the stiffened process of the both side surface of sheet or membrane material 2 can be completed equally.
As shown in Figure 5-Figure 7, the surface in the embodiment of the present invention adds computer hardware and also comprises storage device 03, and storage device 03 is arranged between unwinding device 01 and surperficial stiffened device 04; Storage device 03 comprises and being oppositely arranged and relatively-movable fixing row's roller 032 and mobile row's roller 031, and fixing row's roller 032 and mobile row's roller 031 are provided with multiple roller, and sheet or membrane material 2 are alternately wound on the roller of fixing row's roller 032 and mobile row's roller 031.Preferably, fixing row's roller 032 and mobile row's roller 031 horizontal positioned, fixing row's roller 032 is positioned at the below of mobile row's roller 031, mobile row's roller 031 can move up and down by the row's of fixing roller 032 relatively, certainly, mobile row's roller 031 and fixing row's roller 032 also can vertically be placed, as long as can realize storing.
The effect of storage device 03 can prestore the one-tenth roll film of unwinding device 01 or membrane material 2, first storing is carried out before stiffened process, when the one-tenth roll film on unwinding device 01 or membrane material end of transmission, when needing the one-tenth roll film that more renews or membrane material, in the process of connection material, can continue to use the material be stored in advance in storage device 03, after material continues, carry out storing again, stiffened process is carried out incessantly, improves working (machining) efficiency.
The concrete operations of storage device 03 are: when carrying out storing, the relatively fixing row's roller 032 of mobile row's roller 031 moves up, both leave certain distance, because sheet or membrane material 2 are alternatively up and down around on fixing row's roller 032 and the mobile roller arranging roller 031, therefore, sheet or membrane material 2 are stored in storage device 03; When the sheet needing more to renew or membrane material 2, in handshaking procedure, movement row roller 031 is slowly moved down, distance between the two diminishes, and therefore, the length around the sheet on mobile row's roller 031 and fixing row's roller 032 or membrane material shortens, can be used for follow-up processing, after having continued, then movement row roller 031 is moved up, proceed storing.Certainly, also can not arrange storage device 03, arranging storage device 03 is preferred scheme.
The embodiment of the present invention additionally provides a kind of sheet or membrane material production line, comprises plastic sheet that the transmission direction along production line arranges successively or membrane material former, as above surperficial stiffened device 04, calibrator 05, diaphragm set composite 06, secondary UV lamp solidification equipment 07, draw-gear 08, wrap-up 09 and slicer 010 all described by embodiment.The sheet that plastic sheet or membrane material former are produced or membrane material 2 can directly be carried out online surperficial stiffened process by this sheet or film production line, eliminate middle rolling process, enhance productivity further.And surperficial stiffened process can be carried out to opaque plastics with containing UV transparent plastic.
In the present embodiment, a UV lamp 6, the 2nd UV lamp 10 and the 3rd UV lamp 071 are mercury lamp, Halogen lamp LED, LED, cold light lamp, Non-polarized lamp etc.Pearl essence or glass dust etc. is added wear-resisting and increase the material of hardness and various pigment and additive in UV hardening liquid.The pump that UV hardening liquid uses is membrane pump.The product that surperficial stiffened device in the present embodiment, surface add computer hardware and sheet or the production of membrane material production line can be used for building materials, decoration and kitchen guarding, also can be used for household appliances shell, electronic product, lamp plate or ornament etc.
In this description, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiments, between each embodiment identical similar portion mutually see.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (10)

1. a surperficial stiffened device for sheet or membrane material, comprises the first die head (1) for splendid attire UV hardening liquid, it is characterized in that, also comprise:
Soft roller (3), described first die head (1) is for a side surface coating UV hardening liquid of the described dorsad soft roller (3) to the sheet of the roll surface through described soft roller (3) or membrane material (2);
Transparent roller (5), be close to described soft roller (3) and be arranged in parallel, have between described soft roller (3) and described transparent rod (5) and pass through and the gap extruded for sheet or membrane material (2), the roll surface of described transparent roller (5) is by ultraviolet transparent material;
One UV lamp (6), be arranged at described transparent roller (5) inner, and the direction of illumination of a described UV lamp (6) points to the surface of sheet or the membrane material (2) be coated on the roll surface of described transparent roller (5).
2. surperficial stiffened device according to claim 1, it is characterized in that, also comprise the gap adjusting mechanism (4) connecting described soft roller (3) and described transparent roller (5), for regulating the gap between described soft roller (3) and two roll surfaces of described transparent roller (5).
3. surperficial stiffened device according to claim 2, it is characterized in that, also comprise the second temperature control unit of the inside being arranged on inner the first temperature control unit (12) of described transparent roller (5) and being arranged at described soft roller (3), be respectively used to the temperature of the roll surface controlling described transparent roller (5) and described soft roller (3).
4. surperficial stiffened device according to claim 3, is characterized in that, described first temperature control unit (12) comprising:
Fluid line (121), is arranged on the inside of described transparent roller (5), passes into the liquid for regulating described transparent roller (5) temperature in described fluid line (121);
Heat carrier (122), be coated on described fluid line (121) outside and with the interior roll surface thermal contact conductance of described transparent roller (5).
5. surperficial stiffened device according to claim 1, is characterized in that, the angle between the plane be made up of the pivot center of described soft roller (3) and the pivot center of described transparent roller (5) and horizontal plane is 0 ° ~ 90 °.
6. surperficial stiffened device according to claim 1, is characterized in that, described transparent roller (5) is double-deck or laminated plastics structure.
7. the surperficial stiffened device according to any one of claim 1-6, is characterized in that, also comprise:
Mould release membrance transmission mechanism (8), for by mould release membrance (9) along described or the transmission path of membrane material (2) on described soft roller (3) and described transparent roller (5), and described mould release membrance (9) is fitted with the side surface contacted with described soft roller (3) of described or membrane material (2) and is contacted;
Second die head (7), for splendid attire UV hardening liquid, and described second die head (7) is to a side surface coating UV hardening liquid of the described dorsad soft roller (3) of the described mould release membrance (9) through described soft roller (3);
2nd UV lamp (10), be arranged at the outside of described transparent roller (5), and be coated on the surface of the mould release membrance (9) on the roll surface of described transparent roller (5) described in the sensing of the direction of illumination of described 2nd UV lamp (10).
8. the surface of a sheet or membrane material adds computer hardware; comprise the unwinding device (01) of sheet for placing rolling or membrane material (2), for drawing draw-gear (08) that described or membrane material (2) transmit and the diaphragm set composite (06) for pasting diaphragm on two surfaces of described or membrane material (2); it is characterized in that, also comprise:
Surperficial stiffened device (04) as described in any one of claim 1-7, described surperficial stiffened device (04) is arranged between described unwinding device (01) and draw-gear (08), and described diaphragm set composite (06) is arranged between described surperficial stiffened device (04) and described draw-gear (08);
Secondary UV lamp solidification equipment (07), comprise the 3rd UV lamp (071) and be close to the chill roll (072) and two deflector rolls (073) that are arranged in parallel, described chill roll (072) is positioned between two described deflector rolls (073), described 3rd UV lamp (071) is positioned at the outside of described chill roll (072), and its direction of illumination points to the surface of sheet or the membrane material (2) be coated on the roll surface of described chill roll (072); Described secondary UV lamp solidification equipment (07) is positioned between described diaphragm set composite (06) and described draw-gear (08).
9. surface according to claim 8 adds computer hardware, it is characterized in that, also comprises:
Storage device (03), be arranged between described unwinding device (01) and described surperficial stiffened device (04), comprise and being oppositely arranged and relatively-movable fixing row's roller (032) and mobile row's roller (031), described fixing row's roller (032) and described mobile row's roller (031) are provided with multiple roller, and described or membrane material (2) are alternately wound on the roller of described fixing row's roller (032) and described mobile row's roller (031).
10. a sheet or membrane material production line; it is characterized in that, the transmission direction along production line comprises plastic sheet or membrane material former, surperficial stiffened device (04) as described in any one of claim 1-7, diaphragm set composite (06), secondary UV lamp solidification equipment (07), draw-gear (08), wrap-up (09) and slicer (010) successively.
CN201510337104.6A 2015-06-17 2015-06-17 Piece or film material production line and surface hardening device thereof Pending CN104875403A (en)

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