CN104874936A - Welding device for clamshell bucket - Google Patents
Welding device for clamshell bucket Download PDFInfo
- Publication number
- CN104874936A CN104874936A CN201510325009.4A CN201510325009A CN104874936A CN 104874936 A CN104874936 A CN 104874936A CN 201510325009 A CN201510325009 A CN 201510325009A CN 104874936 A CN104874936 A CN 104874936A
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- Prior art keywords
- electric
- seat
- smooth
- rust cleaning
- slide
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- 238000003466 welding Methods 0.000 title claims abstract description 53
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 69
- 238000004140 cleaning Methods 0.000 claims description 79
- 235000015170 shellfish Nutrition 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 11
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000009432 framing Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 27
- 230000008569 process Effects 0.000 abstract description 25
- 230000000694 effects Effects 0.000 abstract description 8
- 239000012535 impurity Substances 0.000 abstract description 6
- 239000003973 paint Substances 0.000 abstract description 3
- 238000013519 translation Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract 1
- 241000196324 Embryophyta Species 0.000 description 7
- 230000001105 regulatory effect Effects 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 241000251133 Sphyrna tiburo Species 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 238000013022 venting Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 208000037805 labour Diseases 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 241000675108 Citrus tangerina Species 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to a welding device for a clamshell bucket. The welding device comprises a bottom plate base, a shovel fixing device, a jaw plate fixing device, a welding groove clearing device and an overlap flattening device, wherein the shovel fixing device is located on the left side of the bottom plate base and fixedly connected with the bottom plate base, the jaw plate fixing device is located on the right side of the shovel fixing device, the welding groove clearing device is located between the jaw plate fixing device and the overlap flattening device, and the overlap flattening device is fixedly connected with the bottom plate base. The welding device can fix shovels and jaw plates before welding, and the problem of malposition in the welding process due to instable fixation is solved; paint, rust, impurities and other substances at a welding groove can be cleared, the mechanical automation degree is high, and a large amount of labor force is reduced, and the clearing effect is excellent; meanwhile, the welded overlap can be flattened, three-degrees-of-freedom space movement of one translation and two rotations can be realized by means of a flattening grinding head in the overlap flattening process, the movement adjustment is good, and the appearance attractiveness of the bucket is improved.
Description
Technical field
The present invention relates to grab bucket electroplating equipment wielding machine field, particularly a kind of shellfish type grab bucket welding equipment.
Background technology
Grab bucket captures the bucket that silt stone and various bulk goods can open and close, namely be that a kind of folding mainly keeping left right two combination buckets or multiple jaw captures and draws off the suspender of bulk material, grab bucket can be divided into mytiliform to grab bucket and the grab bucket of tangerine lobe according to Shape Classification, the former is made up of two complete scraper bowls, and the latter is made up of the jaw of more than three or three; Fluid pressure type can be divided into grab bucket according to type of drive and mechanical type grab bucket two large classes.
Welding, connects also referred to as welding, Rong, be a kind of with the mode jointing metal of heating, high temperature or high pressure or other thermoplastics as the manufacturing process of plastics and technology.The object of joint is reached in welding through following three kinds of approach: (1) heating makes it local melting formation molten bath for the workpiece of joint, just engages, can add molten fill if desired and assist after the cooled and solidified of molten bath; (2) solder that fieWtiiltiie is lower separately, without the need to melting workpiece itself, the capillarity by means of solder connects workpiece; (3) be equivalent to or be aided with high pressure, superimposed extrusion molding or vibration etc. at temperature lower than workpiece fusing point make between two workpiece, to interpenetrate joint (as smithwelding, solid State Welding).According to concrete welding procedure, welding can be subdivided into other special welding such as gas welding, electric resistance welding, arc welding, induction welding and laser weld.Wherein need a large amount of welding procedures in grab bucket process for making, especially shellfish type grab bucket, the grab bucket of shellfish type is primarily of scraper bowl and Hubei Province plate composition, and scraper bowl is rolled into arc column body structure through veneer reeling machine again after shear, now just needs scraper bowl and the welding of Hubei Province plate to connect together; Grabbing bucket in welding process at present, mainly there is following problem:
(1) scraper bowl and Hubei Province plate bulk is excessive, weight is large and out-of-shape, not easily fixes, often because fixing instability causes inconsistent phenomenon in welding process in welding process;
(2) before welding, need to paint bevel for welding, the cleaning of the material such as iron rust and impurity, the whether clean quality directly affecting welding of groove cleaning, current many employings are manually cleared up, and occupy a large amount of labours and cleaning effect is not obvious;
(3) a large amount of welding slags, waste material and a large amount of overlap can be produced in welding process, need to carry out smooth to overlap after welding terminates, but due to a large amount of heats can be produced in welding process, cause weld bond environment temperature very high, be not easy to the artificial smooth process to overlap, the existence of overlap affects the appearance looks elegant of whole grab bucket greatly.
Given this, the invention provides a kind of grab bucket welding aid, i.e. a kind of shellfish type grab bucket welding equipment.
Summary of the invention
In order to solve the problem, the invention provides a kind of shellfish type grab bucket welding equipment, the several functions such as the groove cleaning before fixing, the weldering in the grab bucket of its set pair when scraper bowl and the welding of Hubei Province plate and the smooth process of overlap of postwelding are in one, improve the mechanization in grab bucket welding and automation, thus effectively raise grab bucket welding quality.
To achieve these goals, the present invention realizes by the following technical solutions: a kind of shellfish type grab bucket welding equipment, comprise bottom block, scraper bowl fixture, Hubei Province board fixer, weld bond cleaning plant and overlap flattening device, described scraper bowl fixture is positioned on the left of bottom block, and scraper bowl fixture and bottom block are connected, Hubei Province board fixer is positioned on the right side of scraper bowl fixture, weld bond cleaning plant is positioned in the middle of Hubei Province board fixer and overlap flattening device, and overlap flattening device and bottom block are connected.
As a preferred technical solution of the present invention, described scraper bowl fixture comprises L-type support, two longitudinal electric slide rails, two pairs of longitudinal sliding blocks, two transverse electric slide rails, two pieces of transverse sliders, two bracing frames, hold down gag and holding devices; The vertical panel of described L-type support and the left and right sides, junction of level board are respectively arranged with deep floor, bonding strength between the vertical panel of L-type support and the level board of L-type support is added by arranging deep floor, article two, longitudinal electric slide rail lays respectively at the leading flank left and right sides of the vertical panel of L-type support along longitudinal center's axis of the vertical panel of L-type support, and the vertical panel of longitudinal electric slide rail and L-type support is connected, two pairs of longitudinal sliding blocks are arranged on two longitudinal electric slide rails respectively; Described transverse electric slide rail is arranged on longitudinal sliding block, and two transverse electric slide rails are arranged side by side along longitudinal center's axis of the vertical panel of L-type support, and two pieces of transverse sliders are arranged on two transverse electric slide rails respectively, the curved structure of transverse slider; Two described bracing frames are separately fixed on two transverse sliders, bracing frame is in double-deck not exclusively arc column body structure, and bracing frame medium position place offers fixing stopper slot, the both sides up and down of supporting framing front end are respectively arranged with rounding, during use, the fixing stopper slot that scraper bowl on being grabbed bucket by shellfish type is inserted on bracing frame is inner, can fix the scraper bowl left and right sides by adopting the bracing frame of double-deck not exclusively arc column body structure; Described hold down gag is positioned at directly over bracing frame, holding device is positioned at immediately below bracing frame, and hold down gag and holding device are positioned on same longitudinal axis, the upper and lower both direction uniform force of scraper bowl can be realized when hold down gag and holding device are positioned on same longitudinal axis, avoid the distortion that scraper bowl produces because of unbalance stress.
As a preferred technical solution of the present invention, described Hubei Province board fixer comprises underframe, two ear seats, leading screw, two travelling nuts, rotating disk, U-shaped slide, fixing longitudinal electric push rod, T-shaped plate, two guide posts, two fixed lateral electric pushrods, fixed disk and suction means; Two described ear seats lay respectively at the both sides, front and back of underframe, and ear seat and underframe are connected; Described leading screw is through the ear seat of underframe front end, and leading screw two ends are arranged in two ear seats respectively, two travelling nuts are respectively around being enclosed within leading screw medium position place, U-shaped slide stands upside down and is arranged on directly over travelling nut, and U-shaped slide and travelling nut are connected, bottom position place, two ends, U-shaped slide left and right is respectively arranged with wedge angle, reduces frictional force between U-shaped slide and underframe, be more convenient to the movement of U-shaped slide by arranging wedge angle in U-shaped slide bottom; Described fixing longitudinal electric push rod bottom is connected with U-shaped slide top end face, fixing longitudinal electric push rod top is connected with T-shaped plate, two guide posts lay respectively at fixing longitudinal electric push rod both sides, and guide post one end is connected with T-shaped plate, the guide post other end and U-shaped slide top end face fix; Two described fixed lateral electric pushrods are all between fixed disk and T-shaped plate, and fixed lateral electric pushrod one end is connected with fixed disk, and the fixed lateral electric pushrod other end is connected with T-shaped plate; Described suction means is arranged on the positive left side of fixed disk; During use, by the rotation of the driven by rotary disc leading screw of rotation, thus the transverse shifting of U-shaped slide is driven by travelling nut, the adjustable for height function of longitudinal direction that can realize T-shaped plate by fixing longitudinal electric push rod, suction means feeds by fixed lateral electric pushrod, Hubei Province plate and scraper bowl are fitted, and Hubei Province board fixer can realize lateral attitude and all adjustable function of lengthwise position.
As a preferred technical solution of the present invention, described weld bond cleaning plant comprises a gantry support, two electric sliding rails, rust cleaning slide block, wiping slide block, rust cleaning electric pushrod, rust cleaning seat, vibrating head, wiping electric pushrod, wiping seat and sponge block; A described gantry support is the U-shaped structure of standing upside down, and two electric sliding rail levels are arranged on a gantry support apical position place; Described rust cleaning slide block and wiping slide block are arranged on the two ends, left and right of two electric sliding rails respectively; Described rust cleaning electric pushrod bottom is connected with the middle part of rust cleaning slide block, rust cleaning electric pushrod top is connected with rust cleaning seat, rust cleaning seat is incomplete loop configuration, rust cleaning seat top end face offers cylinder shape groove, and the circumferencial direction of cylinder shape groove edge rust cleaning seat is evenly arranged, rust cleaning seat bottom face is evenly provided with arc-shaped boss, and arc-shaped lug boss position and cylinder shape groove position one_to_one corresponding respectively; The cylinder shape groove that described vibrating head is arranged on rust cleaning seat top end face is inner; Described wiping electric pushrod bottom is fixed on the medium position place of wiping slide block, and wiping electric pushrod top is provided with wiping seat, and wiping seat is also in incomplete loop configuration, and wiping seat bottom is provided with sponge block, and sponge block inner homogeneous is provided with air suction opening; During use, first the level of rust cleaning seat is driven to move around by an electric sliding rail and rust cleaning slide block, the up-and-down movement of rust cleaning seat is driven by the lifting of the electric pushrod that eliminates rust, rust cleaning electric pushrod is for regulating rust cleaning seat and the laminating degree of tightness of junction weld bond between scraper bowl and Hubei Province plate, rust cleaning seat can realize the function of two-freedom direction motion in space, and rust cleaning inside, seat upper end is provided with vibrating head, the vibration of whole rust cleaning seat can be driven by the vibration of vibrating head, reach the process to corrosion before scraper bowl and the weldering of plate junction, Hubei Province weld bond; Wiping process can be carried out to the impurity on scraper bowl and plate junction, Hubei Province weld bond by wiping seat, improve the quality of welding between follow-up scraper bowl and Hubei Province plate.
As a preferred technical solution of the present invention, described overlap flattening device comprises No. two gantry supports, No. two electric pushrods, No. two electric sliding rails, smooth slide block, rotation ear seat, electric rotating machine, rotating shaft, connecting rod, holder, smooth motor and smooth bistriques, No. two described electric pushrod bottoms are fixed on No. two gantry support medium position places, No. two electric pushrod tops are connected with No. two electric sliding rails, No. two curved shape structures of electric sliding rail, smooth slide block is arranged on No. two electric sliding rails, rotating ear seat is positioned at immediately below smooth slide block, and rotation ear seat and smooth slide block are connected, described electric rotating machine is positioned at and rotates ear seat side, and electric rotating machine main shaft is through rotating ear seat side plate, rotating shaft is positioned at and rotates ear seat openend, rotating shaft one end is connected with electric rotating machine main shaft, the rotating shaft other end is connected with another side plate of rotation ear seat by bearing, described connecting rod one end is positioned in the middle part of rotating shaft, and connecting rod one end is connected by key with between rotating shaft, and the connecting rod other end is connected with holder, described holder structure in the form of annular discs, smooth motor bottom is arranged on holder by motor cabinet, smooth bistrique is fixed on the main shaft of smooth motor, smooth bistrique is pyramidal structure, and smooth bistrique material is sandstone material, the circular motion of smooth slide block on No. two electric sliding rails can be realized by adopting No. two electric sliding rails of arc shape, No. two electric pushrods are for regulating the vertical height of smooth slide block, the rotation of rotating shaft is driven by the rotation of electric rotating machine, thus to reach connecting rod take rotating shaft as the effect that pivot carries out circular motion, achieve the adjustment of smooth bistrique space angle, the smooth process of overlap of differing heights size can be adapted to, by the rotation of the smooth bistrique of smooth driven by motor, smooth bistrique adopts sandstone material to make, and realizes the smooth process of overlap between smooth bistrique and overlap by rubbing action.
As a preferred technical solution of the present invention, described hold down gag comprises front side board, compresses electric pushrod and pressed seat; Described front side board is sector structure, and front side board is fixed on the vertical panel top of L-type support; Described compression electric pushrod bottom is connected with in the middle part of front side board, and compress electric pushrod top and be connected with pressed seat, pressed seat is arcuation column structure, and hold down gag is used for fixing shovel head upper surface.
As a preferred technical solution of the present invention, described holding device comprises and holds out against electric pushrod and withstanding tight block; Described holds out against the medium position that electric pushrod bottom is fixed on the level board of L-type support, holds out against electric pushrod top and is provided with withstanding tight block, and withstanding tight block is also in arcuation column structure, and holding device is used for fixing shovel head lower surface.
As a preferred technical solution of the present invention, described suction means comprises air pump, appendix and sucker; Described air pump is arranged on underframe, appendix one end is connected with the gas outlet of air pump, the appendix other end is connected with sucker air inlet, by air inlet and the venting of air pump, sucker can be realized to the absorption of Hubei Province plate and release, and it is strong to draw stationarity, adopts pneumatic mode to draw, decrease the damage to Hubei Province plate outer surface.
Compared with prior art, beneficial effect of the present invention is:
1, function fixing before the weldering that the present invention can realize scraper bowl and Hubei Province plate, and the scraper bowl of different volumes shape can be adapted to and Hubei Province plate is fixed, good fixing effect, avoids because fixing instability causes the problem misplaced in welding process;
2, the present invention can paint bevel for welding, the cleaning of the material such as iron rust and impurity, mechanical automation degree is high, saves a large amount of labours and cleaning effect is good;
3, the present invention can carry out smooth process to the overlap of postwelding, and in overlap formation process, smooth bistrique can realize the spatial movement that Three Degree Of Freedom is altogether rotated in a translation two, and motor adjustment is good, adds the appearance looks elegant of grab bucket.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is perspective view of the present invention;
Fig. 2 is the perspective view that scraper bowl fixture of the present invention does not work;
Perspective view when Fig. 3 is scraper bowl fixture of the present invention work;
Fig. 4 is the perspective view of Hubei Province of the present invention board fixer;
Fig. 5 is the perspective view of weld bond cleaning plant of the present invention;
Fig. 6 is the perspective view of overlap flattening device of the present invention;
Fig. 7 is the perspective view that overlap flattening device of the present invention removes No. two gantry supports and No. two electric pushrods.
Specific embodiment
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can be combined with each other.
As shown in Figures 1 to 7, a kind of shellfish type grab bucket welding equipment, comprise bottom block 1, scraper bowl fixture 2, Hubei Province board fixer 3, weld bond cleaning plant 4 and overlap flattening device 5, described scraper bowl fixture 2 is positioned on the left of bottom block 1, and scraper bowl fixture 2 and bottom block 1 are connected, Hubei Province board fixer 3 is positioned on the right side of scraper bowl fixture 2, and weld bond cleaning plant 4 is positioned in the middle of Hubei Province board fixer 3 and overlap flattening device 5, and overlap flattening device 5 and bottom block 1 are connected.
As shown in Figures 2 and 3, described scraper bowl fixture 2 comprises L-type support 21, two longitudinal electric slide rails 22, two pairs of longitudinal sliding blocks 23, two transverse electric slide rails 24, two pieces of transverse sliders 25, two bracing frames 26, hold down gag 27 and holding devices 28; The vertical panel of described L-type support 21 and the left and right sides, junction of level board are respectively arranged with deep floor, add L-type prop up bonding strength between the vertical panel of 21 framves and the level board of L-type support by arranging deep floor, article two, longitudinal electric slide rail 22 lays respectively at the leading flank left and right sides of the vertical panel of L-type support 21 along longitudinal center's axis of the vertical panel of L-type support 21, and longitudinal electric slide rail 22 is connected with the vertical panel of L-type support 21, two pairs of longitudinal sliding blocks 23 are arranged on two longitudinal electric slide rails 22 respectively; Described transverse electric slide rail 24 is arranged on longitudinal sliding block 23, and two transverse electric slide rails 24 are arranged side by side along longitudinal center's axis of the vertical panel of L-type support 21, two pieces of transverse sliders 25 are arranged on two transverse electric slide rails 24 respectively, the curved structure of transverse slider 25; Two described bracing frames 26 are separately fixed on two transverse sliders 25, bracing frame 26 is in double-deck not exclusively arc column body structure, and bracing frame 26 medium position place offers fixing stopper slot, the both sides up and down of bracing frame 26 front end are respectively arranged with rounding, during use, the fixing stopper slot that scraper bowl on being grabbed bucket by shellfish type is inserted on bracing frame 26 is inner, can fix the scraper bowl left and right sides by adopting the bracing frame 26 of double-deck not exclusively arc column body structure; Described hold down gag 27 is positioned at directly over bracing frame 26, holding device 28 is positioned at immediately below bracing frame 26, and hold down gag 27 and holding device 28 are positioned on same longitudinal axis, the upper and lower both direction uniform force of scraper bowl can be realized when hold down gag 27 is positioned on same longitudinal axis with holding device 28, avoid the distortion that scraper bowl produces because of unbalance stress.
As shown in Figure 4, described Hubei Province board fixer 3 comprises underframe 31, two ear seats 32, leading screw 33, two travelling nuts 34, rotating disk 35, U-shaped slide 36, fixing longitudinal electric push rod 37, T-shaped plate 38, two guide posts 39, two fixed lateral electric pushrods 310, fixed disk 311 and suction means 312; Two described ear seats 32 lay respectively at the both sides, front and back of underframe 31, and ear seat 32 and underframe 31 are connected; Described leading screw 33 is through the ear seat 32 of underframe 31 front end, and leading screw 33 two ends are arranged in two ear seats 32 respectively, two travelling nuts 34 are respectively around being enclosed within leading screw 33 medium position place, U-shaped slide 36 stands upside down and is arranged on directly over travelling nut 34, and U-shaped slide 36 is connected with travelling nut 34, bottom position place, U-shaped slide about 36 two ends is respectively arranged with wedge angle, reduce frictional force between U-shaped slide 36 and underframe 31 by arranging wedge angle in U-shaped slide 36 bottom, be more convenient to the movement of U-shaped slide 36; Described fixing longitudinal electric push rod 37 bottom is connected with U-shaped slide 36 top end face, fixing longitudinal electric push rod 37 top is connected with T-shaped plate 38, two guide posts 39 lay respectively at fixing longitudinal electric push rod 37 both sides, and guide post 39 one end is connected with T-shaped plate 38, guide post 39 other end and U-shaped slide 36 top end face fix; Two described fixed lateral electric pushrods 310 are all between fixed disk 311 and T-shaped plate 38, and fixed lateral electric pushrod 310 one end is connected with fixed disk 311, and the electronic 310 bar other ends that push away of fixed lateral are connected with T-shaped plate 38; Described suction means 312 is arranged on the positive left side of fixed disk 311; During use, the rotation of leading screw 33 is driven by the rotating disk 35 rotated, thus the transverse shifting of U-shaped slide 36 is driven by travelling nut 34, the adjustable for height function of longitudinal direction of T-shaped plate 38 can be realized by fixing longitudinal electric push rod 37, suction means 312 feeds by electronic 310 bars that push away of fixed lateral, Hubei Province plate and scraper bowl are fitted, and Hubei Province board fixer 3 can realize lateral attitude and all adjustable function of lengthwise position.
As shown in Figure 5, described weld bond cleaning plant 4 comprises a gantry support 41, two electric sliding rails 42, rust cleaning slide block 43, wiping slide block 44, rust cleaning electric pushrod 45, rust cleaning seat 46, vibrating head 47, wiping electric pushrod 48, wiping seat 49 and sponge block 410, a described gantry support 41 is the U-shaped structure of standing upside down, and two No. one electric sliding rail 42 level is arranged on a gantry support 41 apical position place, described rust cleaning slide block 43 and wiping slide block 44 are arranged on the two ends, left and right of two electric sliding rails 42 respectively, described rust cleaning electric pushrod 45 bottom is connected with the middle part of rust cleaning slide block 43, rust cleaning electric pushrod 45 top is connected with rust cleaning seat 46, rust cleaning seat 46 is in incomplete loop configuration, rust cleaning seat 46 top end face offers cylinder shape groove, and the circumferencial direction of cylinder shape groove edge rust cleaning seat 46 is evenly arranged, rust cleaning seat 46 bottom face is evenly provided with arc-shaped boss, and arc-shaped lug boss position and cylinder shape groove position one_to_one corresponding respectively, the cylinder shape groove that described vibrating head 47 is arranged on rust cleaning seat 46 top end face is inner, described wiping electric pushrod 48 bottom is fixed on the medium position place of wiping slide block 44, wiping electric pushrod 48 top is provided with wiping seat 49, wiping seat 49 is also in incomplete loop configuration, and wiping seat 49 bottom is provided with sponge block 410, and sponge block 410 inner homogeneous is provided with air suction opening, during use, first the level of rust cleaning seat 46 is driven to move around by an electric sliding rail 42 and rust cleaning slide block 43, the up-and-down movement of rust cleaning seat 46 is driven by the lifting of the electric pushrod 45 that eliminates rust, rust cleaning electric pushrod 45 is for regulating rust cleaning seat 46 and the laminating degree of tightness of junction weld bond between scraper bowl and Hubei Province plate, rust cleaning seat 46 can realize the function of two-freedom direction motion in space, and rust cleaning inside, seat 46 upper end is provided with vibrating head 47, the vibration of whole rust cleaning seat 46 can be driven by the vibration of vibrating head 47, reach the process to corrosion before scraper bowl and the weldering of plate junction, Hubei Province weld bond, wiping process can be carried out to the impurity on scraper bowl and plate junction, Hubei Province weld bond by wiping seat 46, improve the quality of welding between follow-up scraper bowl and Hubei Province plate.
As shown in Figure 6 and Figure 7, described overlap flattening device 5 comprises No. two gantry supports 51, No. two electric pushrods 52, No. two electric sliding rails 53, smooth slide block 54, rotates ear seat 55, electric rotating machine 56, rotating shaft 57, connecting rod 58, holder 59, smooth motor 510 and smooth bistrique 511, No. two described electric pushrod 52 bottoms are fixed on No. two gantry support 51 medium position places, No. two electric pushrod 52 tops are connected with No. two electric sliding rails 53, No. two curved shape structures of electric sliding rail 53, smooth slide block 54 is arranged on No. two electric sliding rails 53, rotating ear seat 55 is positioned at immediately below smooth slide block 54, and rotation ear seat 55 is connected with smooth slide block 54, described electric rotating machine 56 is positioned at and rotates ear seat 55 side, and electric rotating machine 56 main shaft is through rotating ear seat 55 side plate, rotating shaft 57 is positioned at and rotates ear seat 55 openend, rotating shaft 57 one end is connected with electric rotating machine 56 main shaft, rotating shaft 57 other end is connected by bearing and rotation ear 55 another side plates, described connecting rod 58 one end is positioned in the middle part of rotating shaft 57, and connecting rod 58 one end is connected by key with between rotating shaft 57, and connecting rod 58 other end is connected with holder 59, described holder 59 structure in the form of annular discs, smooth motor 510 bottom is arranged on holder 59 by motor cabinet, smooth bistrique 511 is fixed on the main shaft of smooth motor 510, smooth bistrique 511 is pyramidal structure, and smooth bistrique 511 material is sandstone material, the circular motion of smooth slide block 54 on No. two electric sliding rails 53 can be realized by adopting No. two electric sliding rails 53 of arc shape, No. two electric pushrods 52 are for regulating the vertical height of smooth slide block 54, the rotation of rotating shaft 57 is driven by the rotation of electric rotating machine 56, thus reach connecting rod 58 with rotating shaft 57 for pivot carries out the effect of circular motion, achieve the adjustment of smooth bistrique 511 space angle, the smooth process of overlap of differing heights size can be adapted to, driven the rotation of smooth bistrique 511 by smooth motor 510, smooth bistrique 511 adopts sandstone material to make, and realizes the smooth process of overlap between smooth bistrique 511 and overlap by rubbing action.
As shown in Figures 2 and 3, described hold down gag 27 comprises front side board 271, compresses electric pushrod 272 and pressed seat 273; Described front side board 271 is in sector structure, and front side board 271 is fixed on the vertical panel top of L-type support 21; Described compression electric pushrod 272 bottom is connected with in the middle part of front side board 271, and compress electric pushrod 272 top and be connected with pressed seat 273, pressed seat 273 is arcuation column structure, and hold down gag 27 is for fixing shovel head upper surface.
As shown in Figures 2 and 3, described holding device 28 comprises and holds out against electric pushrod 281 and withstanding tight block 282; Described holds out against the medium position that electric pushrod 281 bottom is fixed on the level board of L-type support 21, holds out against electric pushrod 281 top and is provided with withstanding tight block 282, and withstanding tight block 282 is also in arcuation column structure, and holding device 28 is for fixing shovel head lower surface.
As shown in Figure 4, described suction means 312 comprises air pump 312a, appendix 312b and sucker 312c; Described air pump 312a is arranged on underframe 31, appendix 312b one end is connected with the gas outlet of air pump 312a, the appendix 312b other end is connected with sucker 312c air inlet, by air inlet and the venting of air pump 312a, sucker 312c can be realized to the absorption of Hubei Province plate and release, and it is strong to draw stationarity, adopts pneumatic mode to draw, decrease the damage to Hubei Province plate outer surface.
During use, first, the fixing stopper slot that the scraper bowl on being grabbed bucket by shellfish type is inserted on bracing frame 26 is inner, can fix the scraper bowl left and right sides by adopting the bracing frame 26 of double-deck not exclusively arc column body structure; Described hold down gag 27 is positioned at directly over bracing frame 26, holding device 28 is positioned at immediately below bracing frame 26, and hold down gag 27 and holding device 28 are positioned on same longitudinal axis, the upper and lower both direction uniform force of scraper bowl can be realized when hold down gag 27 is positioned on same longitudinal axis with holding device 28, avoid the distortion that scraper bowl produces because of unbalance stress; The rotation of leading screw 33 is driven by the rotating disk 35 rotated, thus the transverse shifting of U-shaped slide 36 is driven by travelling nut 34, the adjustable for height function of longitudinal direction of T-shaped plate 38 can be realized by fixing longitudinal electric push rod 37, suction means 312 feeds by electronic 310 bars that push away of fixed lateral, Hubei Province plate and scraper bowl are fitted, and Hubei Province board fixer 3 can realize lateral attitude and all adjustable function of lengthwise position.By air inlet and the venting of air pump 312a, sucker 312c can be realized to the absorption of Hubei Province plate and release, and it is strong to draw stationarity, adopts pneumatic mode to draw, decrease the damage to Hubei Province plate outer surface; The level of rust cleaning seat 46 is driven to move around by an electric sliding rail 42 and rust cleaning slide block 43 again, the up-and-down movement of rust cleaning seat 46 is driven by the lifting of the electric pushrod 45 that eliminates rust, rust cleaning electric pushrod 45 is for regulating rust cleaning seat 46 and the laminating degree of tightness of junction weld bond between scraper bowl and Hubei Province plate, rust cleaning seat 46 can realize the function of two-freedom direction motion in space, and rust cleaning inside, seat 46 upper end is provided with vibrating head 47, the vibration of whole rust cleaning seat 46 can be driven by the vibration of vibrating head 47, reach the process to corrosion before scraper bowl and the weldering of plate junction, Hubei Province weld bond; Wiping process can be carried out to the impurity on scraper bowl and plate junction, Hubei Province weld bond by wiping seat 46, improve the quality of welding between follow-up scraper bowl and Hubei Province plate; Finally, the circular motion of smooth slide block 54 on No. two electric sliding rails 53 can be realized by adopting No. two electric sliding rails 53 of arc shape, No. two electric pushrods 52 are for regulating the vertical height of smooth slide block 54, the rotation of rotating shaft 57 is driven by the rotation of electric rotating machine 56, thus reach connecting rod 58 with rotating shaft 57 for pivot carries out the effect of circular motion, achieve the adjustment of smooth bistrique 511 space angle, the smooth process of overlap of differing heights size can be adapted to; Driven the rotation of smooth bistrique 511 by smooth motor 510, smooth bistrique 511 adopts sandstone material to make, and realizes the smooth process of overlap between smooth bistrique 511 and overlap by rubbing action.
More than show and describe general principle of the present invention, principal character and advantage.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; description in above-described embodiment and description principle of the present invention is just described; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (6)
1. a shellfish type grab bucket welding equipment, comprise bottom block, scraper bowl fixture, Hubei Province board fixer, weld bond cleaning plant and overlap flattening device, it is characterized in that: described scraper bowl fixture is positioned on the left of bottom block, and scraper bowl fixture and bottom block are connected, Hubei Province board fixer is positioned on the right side of scraper bowl fixture, weld bond cleaning plant is positioned in the middle of Hubei Province board fixer and overlap flattening device, and overlap flattening device and bottom block are connected, wherein:
Described scraper bowl fixture comprises L-type support, two longitudinal electric slide rails, two pairs of longitudinal sliding blocks, two transverse electric slide rails, two pieces of transverse sliders, two bracing frames, hold down gag and holding devices; The vertical panel of described L-type support and the left and right sides, junction of level board are respectively arranged with deep floor, article two, longitudinal electric slide rail lays respectively at the leading flank left and right sides of the vertical panel of L-type support along longitudinal center's axis of the vertical panel of L-type support, and the vertical panel of longitudinal electric slide rail and L-type support is connected, two pairs of longitudinal sliding blocks are arranged on two longitudinal electric slide rails respectively; Described transverse electric slide rail is arranged on longitudinal sliding block, and two transverse electric slide rails are arranged side by side along longitudinal center's axis of the vertical panel of L-type support, and two pieces of transverse sliders are arranged on two transverse electric slide rails respectively, the curved structure of transverse slider; Two described bracing frames are separately fixed on two transverse sliders, and bracing frame is in double-deck not exclusively arc column body structure, and bracing frame medium position place offers fixing stopper slot, and the both sides up and down of supporting framing front end are respectively arranged with rounding; Described hold down gag is positioned at directly over bracing frame, and holding device is positioned at immediately below bracing frame, and hold down gag and holding device are positioned on same longitudinal axis;
Described Hubei Province board fixer comprises underframe, two ear seats, leading screw, two travelling nuts, rotating disk, U-shaped slide, fixing longitudinal electric push rod, T-shaped plate, two guide posts, two fixed lateral electric pushrods, fixed disk and suction means; Two described ear seats lay respectively at the both sides, front and back of underframe, and ear seat and underframe are connected; Described leading screw is through the ear seat of underframe front end, and leading screw two ends are arranged in two ear seats respectively, two travelling nuts are respectively around being enclosed within leading screw medium position place, U-shaped slide stands upside down and is arranged on directly over travelling nut, and U-shaped slide and travelling nut are connected, bottom position place, two ends, U-shaped slide left and right is respectively arranged with wedge angle; Described fixing longitudinal electric push rod bottom is connected with U-shaped slide top end face, fixing longitudinal electric push rod top is connected with T-shaped plate, two guide posts lay respectively at fixing longitudinal electric push rod both sides, and guide post one end is connected with T-shaped plate, the guide post other end and U-shaped slide top end face fix; Two described fixed lateral electric pushrods are all between fixed disk and T-shaped plate, and fixed lateral electric pushrod one end is connected with fixed disk, and the fixed lateral electric pushrod other end is connected with T-shaped plate; Described suction means is arranged on the positive left side of fixed disk.
2. a kind of shellfish type grab bucket welding equipment according to claim 1, is characterized in that: described weld bond cleaning plant comprises a gantry support, two electric sliding rails, rust cleaning slide block, wiping slide block, rust cleaning electric pushrod, rust cleaning seat, vibrating head, wiping electric pushrod, wiping seat and sponge block; A described gantry support is the U-shaped structure of standing upside down, and two electric sliding rail levels are arranged on a gantry support apical position place; Described rust cleaning slide block and wiping slide block are arranged on the two ends, left and right of two electric sliding rails respectively; Described rust cleaning electric pushrod bottom is connected with the middle part of rust cleaning slide block, rust cleaning electric pushrod top is connected with rust cleaning seat, rust cleaning seat is incomplete loop configuration, rust cleaning seat top end face offers cylinder shape groove, and the circumferencial direction of cylinder shape groove edge rust cleaning seat is evenly arranged, rust cleaning seat bottom face is evenly provided with arc-shaped boss, and arc-shaped lug boss position and cylinder shape groove position one_to_one corresponding respectively; The cylinder shape groove that described vibrating head is arranged on rust cleaning seat top end face is inner; Described wiping electric pushrod bottom is fixed on the medium position place of wiping slide block, and wiping electric pushrod top is provided with wiping seat, and wiping seat is also in incomplete loop configuration, and wiping seat bottom is provided with sponge block, and sponge block inner homogeneous is provided with air suction opening.
3. a kind of shellfish type grab bucket welding equipment according to claim 1, is characterized in that: described overlap flattening device comprises No. two gantry supports, No. two electric pushrods, No. two electric sliding rails, smooth slide block, rotation ear seat, electric rotating machine, rotating shaft, connecting rod, holder, smooth motor and smooth bistriques; No. two described electric pushrod bottoms are fixed on No. two gantry support medium position places, No. two electric pushrod tops are connected with No. two electric sliding rails, No. two curved shape structures of electric sliding rail, smooth slide block is arranged on No. two electric sliding rails, rotate ear seat to be positioned at immediately below smooth slide block, and rotation ear seat and smooth slide block are connected; Described electric rotating machine is positioned at and rotates ear seat side, and electric rotating machine main shaft is through rotating ear seat side plate, rotating shaft is positioned at and rotates ear seat openend, and rotating shaft one end is connected with electric rotating machine main shaft, and the rotating shaft other end is connected with another side plate of rotation ear seat by bearing; Described connecting rod one end is positioned in the middle part of rotating shaft, and connecting rod one end is connected by key with between rotating shaft, and the connecting rod other end is connected with holder; Described holder structure in the form of annular discs, smooth motor bottom is arranged on holder by motor cabinet, and smooth bistrique is fixed on the main shaft of smooth motor, and smooth bistrique is pyramidal structure, and smooth bistrique material is sandstone material.
4. a kind of shellfish type grab bucket welding equipment according to claim 1, is characterized in that: described hold down gag comprises front side board, compresses electric pushrod and pressed seat; Described front side board is sector structure, and front side board is fixed on the vertical panel top of L-type support; Described compression electric pushrod bottom is connected with in the middle part of front side board, and compress electric pushrod top and be connected with pressed seat, pressed seat is arcuation column structure.
5. a kind of shellfish type grab bucket welding equipment according to claim 1, is characterized in that: described holding device comprises and holds out against electric pushrod and withstanding tight block; Described holds out against the medium position that electric pushrod bottom is fixed on the level board of L-type support, holds out against electric pushrod top and is provided with withstanding tight block, and withstanding tight block is also in arcuation column structure.
6. a kind of shellfish type grab bucket welding equipment according to claim 1, is characterized in that: described suction means comprises air pump, appendix and sucker; Described air pump is arranged on underframe, and appendix one end is connected with the gas outlet of air pump, and the appendix other end is connected with sucker air inlet.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510325009.4A CN104874936B (en) | 2015-06-11 | 2015-06-11 | A kind of shellfish type grab bucket welding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510325009.4A CN104874936B (en) | 2015-06-11 | 2015-06-11 | A kind of shellfish type grab bucket welding equipment |
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| CN104874936A true CN104874936A (en) | 2015-09-02 |
| CN104874936B CN104874936B (en) | 2017-03-08 |
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| CN201510325009.4A Expired - Fee Related CN104874936B (en) | 2015-06-11 | 2015-06-11 | A kind of shellfish type grab bucket welding equipment |
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| CN115971731A (en) * | 2022-12-16 | 2023-04-18 | 王丽 | Intelligent assembling system for ship flange |
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|---|---|
| CN104874936B (en) | 2017-03-08 |
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Effective date of registration: 20170112 Address after: 362618 Quanzhou Province, Yongchun County town of Peng Peng Creek Village, No. 10 Applicant after: Huang Julan Address before: 246001 Anqing Development Zone, Luo Chong area, Anhui Applicant before: Anqing Hua Xin heavy industry limited company |
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