CN104858154B - A kind of metal sorting plant - Google Patents
A kind of metal sorting plant Download PDFInfo
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- CN104858154B CN104858154B CN201510235351.5A CN201510235351A CN104858154B CN 104858154 B CN104858154 B CN 104858154B CN 201510235351 A CN201510235351 A CN 201510235351A CN 104858154 B CN104858154 B CN 104858154B
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- metal
- baffle plate
- conveyer belt
- metal detector
- sorting
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Abstract
The present invention relates to a kind of metal sorting plant, including conveyer belt, metal detector and sorting mechanism, described sorting mechanism includes controller, slide plate, baffle plate, baffle plate control mechanism and the velocity sensor for detecting line speed, metal detector is arranged by certain array and just to conveyer belt, slide plate connects with conveyer belt tail end and alignd with conveyer belt, sled surface is provided with baffle plate, opening is formed when baffle plate is opened on slide plate, each metal detector is having a corresponding baffle plate along along conveyer belt length direction, metal detector, velocity sensor and baffle plate control mechanism are connected with controller respectively, baffle plate control mechanism is connected with baffle plate;When metal passes through baffle plate, baffle plate is opened metal realization of dropping and separated with nonmetallic, and extensively, efficiency high, the metal after sorting is impure few, simple in construction for the mixture particle particle size range that separates of the present invention.
Description
Technical field
The invention belongs to metal recovery field, and in particular to a kind of metal sorting plant.
Background technology
Metal is widely applied in the every field of society, and the processing of waste metal is also increasingly becoming a big problem, such as
Fruit handles waste metal only with the method that landfill is abandoned, and not only pollutes environment, can also cause the substantial amounts of wasting of resources, because
This to waste metal, it is necessary to reclaim.However, it is often nonmetallic containing more plastics, glass etc. in scrap metal, therefore
Professional equipment is needed to separate metal from compound.
At present, the method that metal is separated from compound is had a lot, such as gravity separation, flotation, magnetic current body sorting, electric field
Sorting, vortex sorting, selection etc.;The metal particle size range of gravity separation, magnetic current body sorting and electric field sorting is wider, but sorting
The metal gone out is impure more;Flotation can only sub-elect the thinner metal of particle diameter;Vortex sorting is adapted to the thinner gold of sorting particle diameter
Category, for the metal that particle diameter is larger, the impurity sub-elected is more;Selection is to utilize the difference that characteristic is chosen between material(Such as light
Property, magnetic, electrically, radioactivity etc.)A kind of new method of sorting is realized, during selection, material is queued up in individual layer (OK), one by one
Detected by detector, detection signal is amplified by electronic technology, driving selection performs structure, makes desired substance from material
Sort out.Metal is separated and nonmetallic using the method for selection, the metal sub-elected is impure less(Mixture is known one by one
Not), environmental pollution is small, saves water source.
In summary, selection is a kind of metal method for separating of very promising and application prospect, and mixed material exists
By transmission, identification and sorting in sorting plant, metal and nonmetallic separation are finally realized.In sorting plant, transmission and knowledge
It is not easily achieved, and how realizes that sorting is the core of sorting plant, the difference of sorting mechanism determines sorting plant
The difference of energy, the difference of sorting mechanism directly affects impurity content, the particle size range of mixed material, the device of metal after sorting
The many aspects such as complex degree of structure.
The patent of Application No. 200780019227.9 discloses a kind of picking method " sorting fine nonferrous metals and insulation
The method of wire ", proposes a kind of sorting mechanism of sorting plant in this method, i.e. profit is computerizedd control air nozzle
Metal is blown to metal hopper.The sorting mechanism that this method is proposed has the following disadvantages:1)Can only sort particle diameter 40mm with
Under metallic particles, when particle diameter be more than 40mm when, be difficult to use blowing process;2)Metallic can be by air-flow before material bin is entered
Disturbance, flies out outside hopper, and nonmetal particle is easily mixed into metal hopper;3)Air nozzle is complicated to cause whole device
Complicated, cost is high.
The content of the invention
The main object of the present invention is to provide a kind of metal sorting plant, for separating metal and non-metallic particle, the dress
Put using mechanical sorting mechanism, the mixture particle particle size range of separation is wide, and efficiency high, the metal after sorting is impure
It is few, it is simple in construction.
The technical scheme is that:
A kind of metal sorting plant, for sorting metallic particles from hybrid particles, including conveyer belt, metal detector and
Sorting mechanism, described sorting mechanism includes controller, slide plate, baffle plate, baffle plate control mechanism and for detecting line speed
Velocity sensor, metal detector by certain array arrange and just to conveyer belt, slide plate connect with conveyer belt tail end and with biography
Band alignment is sent, sled surface is provided with baffle plate, forms opening when baffle plate is opened on slide plate, and each metal detector transmits belt length on edge
There is a corresponding baffle plate on degree direction, metal detector, velocity sensor and baffle plate control mechanism connect with controller respectively
Connect, baffle plate control mechanism is connected with baffle plate;Metal detector sends signal, controller root when detecting metallic particles to controller
It is believed that number and combine the line speed that velocity sensor detects and determine when corresponding baffle plate is opened, metallic particles passes through baffle plate
When, controller makes baffle plate open a period of time by baffle plate control mechanism, and metallic particles drops from opening.
As a further improvement on the present invention, described metallic particles is mixed metal particles, stainless steel particles, has coloured gold
One kind of metal particles or ferrous metal particle.
As a further improvement on the present invention, the slide plate is tilted down, and angle of inclination is 10 ° -20 °.
As a further improvement on the present invention, each opening time of the baffle plate is 0.2s-0.5s.
As a further improvement on the present invention, the array of the metal detector often arranges relative transmission belt length provided with multiple rows of
Spend direction diagonally disposed, often row, which is provided between multiple metal detectors, metal detector, is not present detection overlapping region, and
Detection blind area is not present on conveyor width direction, the baffle plate is arranged in a linear along slide plate width, width of baffle plate etc.
In the detection diameter of metal detector.
As a further improvement on the present invention, the minimum grain size of the hybrid particles is more than the detection diameter of metal detector
And the width of baffle plate.
As a further improvement on the present invention, the conveyor width is 1.2m, and metal detector detects a diameter of 30mm,
Metal detector array has 10 rows, often arranges 4 metal detectors, there is 40 baffle plates, and barrier width is that 30mm, length are 100mm,
The material size scope sorted under the dimensional conditions is 50mm -80mm.
As another improvement of the present invention, the conveyor width is 0.6m, and metal detector detects a diameter of 12mm,
Metal detector array has 10 rows, often arranges 5 metal detectors, there is 50 baffle plates, and barrier width is that 12mm, length are 60mm,
The material size scope sorted under the dimensional conditions is 15mm -50mm.
As a further improvement on the present invention, described metal sorting plant also includes vibrating feeding mechanism, and described shakes
Dynamic feeder includes frame, feeder floor and vibrating motor, and feeder floor is connected by spring with frame, and vibrating motor drives feed
Metal and nonmetallic mixed material are uniformly delivered to conveyer belt by platform vibration.
As a further improvement on the present invention, provided with the metal hopper for collecting metallic particles, slide plate tail below the slide plate
End is provided with the nonmetallic hopper for collecting non-metallic particle.
The beneficial effects of the invention are as follows:
1. the present invention uses mechanical sorting mechanism, simple in construction, metal detector is corresponded with baffle plate, it is ensured that point
Less impurity after choosing, different-grain diameter scope can be sorted by the width of controllable register and the detection diameter of metal detector
Metallic particles, sorting scope it is wider, be identified using metal detector array, multiple materials, efficiency can be recognized simultaneously
It is high.
2. metal detector array is often arranged, relative conveyer belt length direction is diagonally disposed, and the width of baffle plate is equal to metal detection
The detection diameter of device, the minimum grain size of mixed material is more than the detection diameter of metal detector and the width of baffle plate, this to set
Put, it is ensured that at least 2 metal detectors detect metallic particles, because if the particle diameter and A/F of metallic particles
When quite, possible only one of which sensor detects metallic particles, and now only one of which baffle plate is opened, it is impossible to ensure material from gear
Flitch is fallen, and because metal detector and baffle plate are one-to-one relations, for same metallic particles, detects the material
Metal detector must be adjacent on conveyor width direction, therefore the baffle plate that control is opened must be adjacent, so ensures metal
Particle can fall into metal hopper by opening.
Brief description of the drawings
Fig. 1 is that the present invention does not include the structural representation of controller.
Fig. 2 is the sorting flow chart of the present invention.
Fig. 3 is the arrangement figure of metal detector and baffle plate on conveyer belt length direction in the embodiment of the present invention.
In figure:1- frames;2- vibrating motors;3- feeder floors;4- conveyer belts;5- metal detectors;6- velocity sensors;7-
Baffle plate;8- slide plates;The nonmetallic hoppers of 9-;10- metal hoppers;11- rollers;12- conveyer frames;13- motors.
Embodiment
The present invention is described in detail with reference to the accompanying drawings and examples.
As shown in figure 1, a kind of metal sorting plant, including conveyer belt 4, metal detector 5 and sorting mechanism;Described point
Mechanism is selected to include controller, slide plate 8, baffle plate 7, baffle plate control mechanism and the velocity sensor 6 for detecting the speed of conveyer belt 4;
Metal detector 5 is arranged by certain array and just to conveyer belt 4(Conveyer belt 4 is fixed on conveyer frames 12 by the roller 11 at two ends
On, conveyer belt 4 is driven by head roller 11, and head roller 11 drives rotation by motor 13, and motor 13 is equipped with tune
Speed variator, which is adjusted, installs limited location pulley and tensioning governor motion on the speed of conveyer belt 4, conveyer belt 4), slide plate 8 and the tail of conveyer belt 4
End connects and alignd with conveyer belt 4, and the surface of slide plate 8 is provided with baffle plate 7, is formed and the profile phase of baffle plate 7 on slide plate 8 when baffle plate 7 is opened
With opening, each metal detector 5 having a corresponding baffle plate 7 along along the length direction of conveyer belt 4, metal detector 5,
Velocity sensor 6 and baffle plate control mechanism are connected with controller respectively, and baffle plate control mechanism is connected with baffle plate 7;As shown in Fig. 2
Signal is sent to controller when metal detector 5 detects metallic particles, controller is according to signal and combines velocity sensor 6
The speed of conveyer belt 4 of detection determines when corresponding baffle plate 7 is opened, and when metallic particles passes through baffle plate 7, controller passes through baffle plate control
Mechanism processed makes baffle plate 7 open a period of time, and metallic particles drops from opening.The present invention uses mechanical sorting mechanism, structure letter
Single, metal detector 5 is corresponded with baffle plate 7(The one-to-one corresponding is that number is identical, and mutually corresponding metal detector 5
With baffle plate 7 on the same length direction of conveyer belt 4), it is ensured that less impurity after sorting, pass through the width of controllable register 7
The detection diameter of degree and metal detector 5 can sort the metallic particles of different-grain diameter scope, and sorting scope is wider, using gold
The category array of detector 5 is identified, and multiple materials, efficiency high can be recognized simultaneously.
In the present invention, metallic particles can be that the mixture of many metalloids can also be the metal of single class, i.e. described
Metallic particles can be the metallic particles such as mixed metal particles, stainless steel particles, non-ferrous metal particle or ferrous metal particle.This
Invention can apply a variety of occasions, such as, it is necessary to divide from containing ferrous metal, non-ferrous metal, stainless steel, nonmetallic mixture
Stainless steel is selected, ferrous metal and non-ferrous metal can be first sub-elected from mixed material, finally by the device by stainless steel
Separated with non-metallic particle.
In the present invention, realizing the mode of the either on or off of baffle plate 7 action has a lot, such as:Described baffle plate control mechanism bag
Transmission mechanism and cylinder are included, one end and the slide plate 8 of baffle plate 7 are hinged, the other end is connected by the push rod of transmission mechanism and cylinder, gas
The control end of cylinder is connected with controller, and controller controls cylinder according to signal, and cylinder drives baffle plate 7 to turn around axle by transmission mechanism
It is dynamic(Rotate down to form opening, be rotated up closing opening).The structure of baffle plate control mechanism has many kinds, can also use motor
Drive baffle plate 7 etc..
As shown in figure 1, in the present embodiment, described metal sorting plant also includes vibrating feeding mechanism, and described shakes
Dynamic feeder includes frame 11, feeder floor 33 and vibrating motor 22, and feeder floor 3 is connected by spring with frame 1(Frame 1 is led to
Cross foundation bolt and be fixed on ground), the drive feeder floor 3 of vibrating motor 2, which vibrates, uniformly send metal and nonmetallic mixed material
To conveyer belt 4(The discharging opening of feeder floor 33 is located at the top of conveyer belt 4), vibrating feeding mechanism can ensure mixed material enter
It is individual layer during conveyer belt 4 and non-multilayer(Multilayer is not easy to identify and impurity content is big);In the present embodiment, the lower section of slide plate 8
Provided with the metal hopper 10 for collecting metallic particles, the tail end of slide plate 8 is provided with the nonmetallic hopper 9 for collecting non-metallic particle.
In the present invention, the slide plate 8 is tilted down, and material enters slide plate 8 from conveyer belt 4, is travelled forward by inertia,
Slide plate 8, which is tilted down, contributes to material to travel forward, if μ is dynamic friction factor between material and slide plate 8, for metalliferous material and
Dynamic friction factor between non-metallic material, with slide plate 8 is in the range of 0.25-0.4, and it is higher value 0.4 to take μ, to ensure that material exists
Having enough movement velocitys on tilting slide plate 8, and occur without excessive velocities causes the situation of the mixed choosing of material, and angle of inclination is preferably less than
Arc tan μ, it is 15 to take inclination angle0, then the deceleration that material is moved on slide plate 8 is 1.28m/s2;The length of slide plate 8 is by three
Part is constituted, and Part I is length of the end of conveyer belt 4 to the head of baffle plate 7, and Part II is the length of baffle plate 7, Part III
For the length of the end of baffle plate 7 to the end of slide plate 8, wherein, the length of Part I is 300mm, and the length of Part III is
100mm.In the present invention, each opening time of the baffle plate 7 is:0.2s-0.5s.
The job step of the present invention is as follows:
1. the driving vibrating feed of vibrating motor 2 platform 3 vibrates, material is uniformly delivered to conveyer belt 4.
2. mixed material is along investigative range of the conveyer belt 4 by the array of metal detector 5, when metallic particles is visited by metal
When surveying device 5 during investigative range, metal detector 5 sends signal to controller(Because metallic particles may cover in transmit process
Multiple metal detectors 5 are covered, therefore have multiple metal detectors 5 and detect metallic particles, these metal detectors 5 all can be to
Controller sends signal), controller is according to signal and combines the corresponding gear of the speed of conveyer belt 4 decision that velocity sensor 6 is detected
When plate 7 is opened, and metallic particles enters slide plate 8 from conveyer belt 4, when metallic particles passes through baffle plate 7, when baffle plate 7 opens one section
Between, metallic particles drops into metal hopper 10 from opening.
3. signal will not be produced during nonmetallic process metal detector 5, therefore during by baffle plate 7, it is sliding directly from baffle plate 7
Cross and eventually enter into nonmetallic hopper 9.
In the present invention, the array of the metal detector 5 often arranges the relative length direction of conveyer belt 4 oblique provided with multiple rows of
Arrangement, often row is provided with multiple metal detectors 5, and detection overlapping region is not present in metal detector 5(Metal detection among often arranging
Without detection overlapping region between device 5, overlapping region is not detected between row and row), and on the width of conveyer belt 4 not
There is detection blind area(Detection blind area and row are not present on the width of conveyer belt 4 between metal detector 5 among often arranging
Detection blind area is not present on the width of conveyer belt 4 between row, i.e. adjacent metal is visited on the width of conveyer belt 4
Survey device 5 between, its search coverage connect in the direction of the width and it is non-intersect or from), the baffle plate 7 is along the width side of slide plate 8
To being arranged in a linear, the width of baffle plate 7 is equal to the detection diameter of metal detector 5.
The minimum grain size of the mixed material is more than the detection diameter of metal detector 5 and the width of baffle plate 7.It is above-mentioned to set
Putting can ensure that at least 2 metal detectors 5 detect metallic particles, because if the particle diameter and A/F of metallic particles
Quite when, possible only one of which sensor detects metallic particles, and now only one of which baffle plate 7 is opened, it is impossible to ensure material from
Striker plate is fallen, and because metal detector 5 and baffle plate 7 are one-to-one relations, for same metallic particles, detects the thing
The metal detector 5 of material must be adjacent on the width of conveyer belt 4, therefore the baffle plate 7 that control is opened must be adjacent, so protects
Card metallic particles can fall into metal hopper 10 by opening.
In the present invention, the detection diameter of the width of controllable register 7 and metal detector 5 can sort different-grain diameter model
The metallic particles enclosed, now provides following two embodiments:
Embodiment 1:The width of conveyer belt 4 is 1.2m, and the speed of conveyer belt 4 is 1m/s, as shown in figure 3, in this implementation
In example, metal detector 5 detects a diameter of 30mm, and the array of metal detector 5 has 10 rows, often arranges 4 metal detectors 5, there is 40
Individual baffle plate 7, the width of baffle plate 7 is that 30mm, length are 100mm, the material size scope sorted under the dimensional conditions be 50mm-
80mm。
Embodiment 2:The width of conveyer belt 4 is 0.6m, and the speed of conveyer belt 4 is 1m/s, the detection diameter of metal detector 5
For 12mm, the array of metal detector 5 has 10 rows, often arranges 5 metal detectors 5, there is 50 baffle plates 7, the width of baffle plate 7 be 12mm,
Length is 60mm, and the material size scope sorted under the dimensional conditions is 15mm -50mm.
It should be appreciated that for those of ordinary skills, can according to the above description be improved or converted,
And all these modifications and variations should all belong to the protection domain of appended claims of the present invention.
Claims (8)
1. a kind of metal sorting plant, for sorting metallic particles from hybrid particles, it is characterised in that:Including conveyer belt, gold
Belong to detector and sorting mechanism, described sorting mechanism includes controller, slide plate, baffle plate, baffle plate control mechanism and for detecting
The velocity sensor of line speed, metal detector is arranged by certain array and just to conveyer belt, slide plate and conveyer belt tail end
Connect and alignd with conveyer belt, sled surface is provided with baffle plate, forms opening when baffle plate is opened on slide plate, and each metal detector exists
There are a corresponding baffle plate, metal detector, velocity sensor and baffle plate control mechanism difference along along conveyer belt length direction
It is connected with controller, baffle plate control mechanism is connected with baffle plate;Metal detector is sent when detecting metallic particles to controller to be believed
Number, the line speed that controller is detected according to signal and combination velocity sensor determines when corresponding baffle plate is opened, metal
When particle passes through baffle plate, controller makes baffle plate open a period of time by baffle plate control mechanism, and metallic particles drops from opening, institute
The array for stating metal detector is provided with multiple rows of, and often the relative conveyer belt length direction of row is diagonally disposed, and often row is provided with the spy of multiple metals
Survey between device, metal detector and detection overlapping region is not present, and in the absence of detection blind area, institute on conveyor width direction
State baffle plate to be arranged in a linear along slide plate width, the width of baffle plate is equal to the detection diameter of metal detector, the mixing
The minimum grain size of grain is more than the detection diameter of metal detector and the width of baffle plate.
2. a kind of metal sorting plant as claimed in claim 1, it is characterised in that:Described metallic particles is hybrid metal
One kind of grain, stainless steel particles, non-ferrous metal particle or ferrous metal particle.
3. a kind of metal sorting plant as claimed in claim 1, it is characterised in that:The slide plate is tilted down, angle of inclination
For 10 ° -20 °.
4. a kind of metal sorting plant as claimed in claim 1, it is characterised in that:The each opening time of the baffle plate is
0.2s-0.5s。
5. a kind of metal sorting plant as claimed in claim 1, it is characterised in that:The conveyor width is 1.2m, metal
Detector detects a diameter of 30mm, and metal detector array has 10 rows, often arranges 4 metal detectors, has 40 baffle plates, baffle plate is wide
Degree is that 30mm, length are 100mm, and the material size scope sorted under the dimensional conditions is 50mm -80mm.
6. a kind of metal sorting plant as claimed in claim 1, it is characterised in that:The conveyor width is 0.6m, metal
Detector detects a diameter of 12mm, and metal detector array has 10 rows, often arranges 5 metal detectors, has 50 baffle plates, baffle plate is wide
Degree is that 12mm, length are 60mm, and the material size scope sorted under the dimensional conditions is 15mm -50mm.
7. a kind of metal sorting plant as claimed in claim 1, it is characterised in that:Described metal sorting plant also includes shaking
Dynamic feeder, described vibrating feeding mechanism includes frame, feeder floor and vibrating motor, and feeder floor is connected by spring and frame
Connect, vibrating motor drives feeder floor vibration that metal and nonmetallic mixed material are uniformly delivered into conveyer belt.
8. a kind of metal sorting plant as claimed in claim 1, it is characterised in that:Provided with collection metal below the slide plate
The metal hopper of grain, slide plate tail end is provided with the nonmetallic hopper for collecting non-metallic particle.
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CN105944978A (en) * | 2016-05-16 | 2016-09-21 | 武汉理工大学 | Inclined plate type stainless steel broken material pneumatic sorting device and method |
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CN108262266A (en) * | 2016-12-30 | 2018-07-10 | 辽阳喜旺机械制造有限公司 | A kind of metal automatic fraction collector |
CN107961985A (en) * | 2017-12-05 | 2018-04-27 | 广州盛原成自动化科技有限公司 | Material method for separating and material separation system |
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CN110935649A (en) * | 2019-12-04 | 2020-03-31 | 和县小辣椒电子商务有限公司 | Bulk food sorting mechanism based on electronic code scanning |
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