CN104858092A - Vacuum plating paint spraying process and system - Google Patents
Vacuum plating paint spraying process and system Download PDFInfo
- Publication number
- CN104858092A CN104858092A CN201510296611.XA CN201510296611A CN104858092A CN 104858092 A CN104858092 A CN 104858092A CN 201510296611 A CN201510296611 A CN 201510296611A CN 104858092 A CN104858092 A CN 104858092A
- Authority
- CN
- China
- Prior art keywords
- vacuum plating
- radiation curing
- preheating device
- paint spraying
- curing unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
Abstract
The invention provides a novel vacuum plating paint spraying process. According to the process, a plurality of workpieces are placed on a frame and sequentially processed through the following processes of flame processing, destaticizing processing, spaying processing, preheating processing and radiation curing continuously. Workpieces are arranged on the frame to be subjected to electroplating paint spraying processing, paint spraying efficiency is improved, the manual cost is lowered, and field is saved.
Description
Technical field
The present invention relates to spraying field, refer to a kind of vacuum plating lacquer spraying technique especially, the invention still further relates to a kind of vacuum plating lacquer spraying technique system.
Background technology
The lacquer spraying technique of China and the existing vacuum plating of other countries is as follows:
Paint spraying apparatus is all be continuously traveling with the chain-type of S type; Have no idea in operation to realize automated production:
A: material loading needs 7/8 workman;
B: also want 8 to 10 workmans take off product from chain and be positioned on plating rack before vacuum plating;
C: need again 8 to 10 workmans to take off from plating rack after having electroplated and reappose back on chain to continue the finish paint after spraying plating.
D: need again 7/8 workman's discharging in initial material loading region and pack.
So, minimum 35 talents of production line can start, and complicated operation, cost is high.
Summary of the invention
The present invention proposes a kind of vacuum plating lacquer spraying technique, solves spraying in prior art artificial many, takes up an area and waits the problem that cost is high more.
Another object of the present invention is to propose a kind of vacuum plating lacquer spraying technique system, solves spraying in prior art artificial many, takes up an area and waits the problem that cost is high more.
Technical scheme of the present invention is achieved in that
A kind of vacuum plating lacquer spraying technique, comprises several workpiece and is placed on frame tool and continues through following operation successively: flame treatment, destatic process, spray treatment, the pre-heat treatment and radiation curing.
Further, described spray treatment is for can reclaim environment-friendly spray coating process.
Further, described the pre-heat treatment is levelling the pre-heat treatment.
Further, described radiation curing is UV solidification.
Further, be also provided with heat between described the pre-heat treatment and described radiation curing to transmit and process.
A kind of vacuum plating paint spraying system, comprises and connecting successively: flame treating device, Destaticizing device, spray equipment, preheating device, radiation curing unit and carry the frame tool of some workpiece through described flame treating device, described Destaticizing device, described spray equipment, described preheating device, described radiation curing unit simultaneously.
Further, described spray equipment is recyclable environment-friendly spray coating cabinet.
Further, described preheating device is levelling preheating device, and described radiation curing unit is UV solidification equipment.
Further, in described preheating device and described radiation curing unit, be provided with the thermal transfer device be sent to by the unnecessary heat produced in described radiation curing unit in described preheating device.
Further, in described preheating device, the distance between every two adjacent described frame tools is 50mm.
Beneficial effect of the present invention is:
The completely new approach of this patent can save number of workers over half, and reason is:
After blanking in described feeding device, just directly can enter whole painting process (if using existing chain-type technique not realize); So just can allow B in existing technique, C two number of workers are reduced to 2 people; Do not need use workman to take off and install back the process of chain again before and after entering vacuum plating.The described blanking device used after whole painting process lays the time to save inside vacuum plating case.
The completely new approach of this patent can save the site area of half, and reason is as follows:
Existing lacquer spraying technique wants 5 to 6 minutes because of the time of levelling; Chain is allowed to reach 30 square meter in the space floor space of levelling drying tunnel; Use described frame tool to advance mode in the present invention, in leveling drying oven, use gradual control; Can allow frame tool is parallel one by one enters leveling drying oven side by side like this; The area of such use only has 4 square metres just can reach the drying requirement of 6 minutes.
Because the saving of aforesaid number of workers; Just make entering the turnover space of vacuum plating and place saving at least 120 to 150 square metres.Above two factors are that whole place saves more than 180 to 200 square metres, add second time face baking of varnish place saving; Whole lacquer spraying technique place saving is made to reach 250 square metres.The workshop that existing technique uses is general all more than 500 square metres.But the floor space that this patent production line uses can control within 200 square metres.
The completely new approach of this patent energy consumption can save half, and method is as follows:
Existing levelling technique of spraying paint will use electrical heating to dry as aforementioned, because space is huge thus make heating power reach about 25 kilowatts; The each heating space of vacuum plating front and rear makes its general power reach 50 kilowatts.The UV solidification equipment adopted in this patent; It just produced countless heats from start originally; Its heat extraction uses to described levelling preheating device Inner eycle by described heat delivery system; Unnecessary discharge is again outside workshop.The UV heat of existing technique has all been drawn out of the waste that workshop causes the energy.The electric energy of 50 kilowatts can be saved thus.
Picking and placeing of vacuum plating case as the aforementioned expects that saving of time is over half; The service efficiency of such vacuum plating case improves about one times; Thus saved the energy.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of one embodiment of the invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1: a kind of vacuum plating lacquer spraying technique, comprise several workpiece to be placed on frame tool and to continue through following operation successively: flame treatment, destatic process, spray treatment, the pre-heat treatment and radiation curing.
Further, spray treatment is for can reclaim environment-friendly spray coating process.
Further, the pre-heat treatment is levelling the pre-heat treatment.
Further, radiation curing is UV solidification.
Further, be also provided with heat between the pre-heat treatment and radiation curing and transmit process.
A kind of vacuum plating paint spraying system, comprise and connecting successively: flame treating device 3, Destaticizing device 4, spray equipment 5, preheating device 6, radiation curing unit 7 and carry the frame tool 1 of some workpiece 2 through flame treating device, Destaticizing device, spray equipment, preheating device, radiation curing unit simultaneously, simultaneously, conveniently blanking, is also provided with blanking device 8 after radiation curing unit 7.
Further, spray equipment 5 is recyclable environment-friendly spray coating cabinet.
Further, preheating device 6 is levelling preheating device, and radiation curing unit 7 is UV solidification equipment.
Further, in preheating device 7 with radiation curing unit 6, be provided with the thermal transfer device 9 be sent to by the unnecessary heat produced in radiation curing unit in preheating device.
Further, in preheating device, the distance between every two adjacent frame 1 tools is 50mm.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a vacuum plating lacquer spraying technique, is characterized in that: several workpiece are placed on frame tool and continue through following operation successively: flame treatment, destatic process, spray treatment, the pre-heat treatment and radiation curing.
2. vacuum plating lacquer spraying technique as described in the appended claim 1, is characterized in that: described spray treatment is for can reclaim environment-friendly spray coating process.
3. vacuum plating lacquer spraying technique as described in the appended claim 1, is characterized in that: described the pre-heat treatment is levelling the pre-heat treatment.
4. vacuum plating lacquer spraying technique as described in the appended claim 1, is characterized in that: described radiation curing is UV solidification.
5. as vacuum plating lacquer spraying technique as described in arbitrary in claim 1-4, it is characterized in that: be also provided with heat between described the pre-heat treatment and described radiation curing and transmit and process.
6. a vacuum plating paint spraying system, is characterized in that: comprise and connecting successively: flame treating device, Destaticizing device, spray equipment, preheating device, radiation curing unit and carry the frame tool of some workpiece through described flame treating device, described Destaticizing device, described spray equipment, described preheating device, described radiation curing unit simultaneously.
7. vacuum plating paint spraying system as recited in claim 6, is characterized in that: described spray equipment is recyclable environment-friendly spray coating cabinet.
8. vacuum plating paint spraying system as recited in claim 6, it is characterized in that: described preheating device is levelling preheating device, described radiation curing unit is UV solidification equipment.
9. as vacuum plating paint spraying system as described in arbitrary in claim 6-8, it is characterized in that: in described preheating device and described radiation curing unit, be provided with the thermal transfer device be sent to by the unnecessary heat produced in described radiation curing unit in described preheating device.
10. vacuum plating paint spraying system as recited in claim 6, it is characterized in that: in described preheating device, the distance between every two adjacent described frame tools is 50mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510296611.XA CN104858092A (en) | 2015-06-02 | 2015-06-02 | Vacuum plating paint spraying process and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510296611.XA CN104858092A (en) | 2015-06-02 | 2015-06-02 | Vacuum plating paint spraying process and system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104858092A true CN104858092A (en) | 2015-08-26 |
Family
ID=53904512
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510296611.XA Pending CN104858092A (en) | 2015-06-02 | 2015-06-02 | Vacuum plating paint spraying process and system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104858092A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106694292A (en) * | 2016-12-20 | 2017-05-24 | 苏州市铂汉塑胶五金有限公司 | Workpiece integrated automation device |
Citations (11)
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| GB2024041A (en) * | 1978-06-27 | 1980-01-09 | Duerr Otto Anlagen Gmbh | Process and apparatus for the purification of waste air |
| US5833751A (en) * | 1996-10-18 | 1998-11-10 | Hoosier Fiberglass Industries, Inc | Powder coating booth having smooth internal surfaces |
| US6742720B2 (en) * | 2000-11-17 | 2004-06-01 | Safe Foods Corp. | Spray application system |
| CN101284265A (en) * | 2007-04-13 | 2008-10-15 | 欧利速精密工业股份有限公司 | Processing method and apparatus for nonmetal object surface using hot melting adhesive glue powder |
| CN201454760U (en) * | 2009-04-15 | 2010-05-12 | 洪世杰 | Conveying belt type spraying equipment |
| CN101966499A (en) * | 2010-09-26 | 2011-02-09 | 东莞百进五金塑料有限公司 | Apparatus integrating surface vacuum spraying of workpiece, paint solidifying and waste paint and solvent recycling, and process thereof |
| CN102328477A (en) * | 2011-05-31 | 2012-01-25 | 厦门建霖工业有限公司 | Method for compounding double-layer plating films on plastic surface by fully dry method |
| CN202460910U (en) * | 2012-02-28 | 2012-10-03 | 东莞百进五金塑料有限公司 | Vacuum spraying production line for automobile model |
| CN202576557U (en) * | 2012-02-14 | 2012-12-05 | 厦门建霖工业有限公司 | Double-rail multi-module continuous vacuum film-coating device |
| CN202741283U (en) * | 2012-08-31 | 2013-02-20 | 东莞百进五金塑料有限公司 | Vacuum spraying baking continuous production device with roll-over railway door hanging cage trolley |
| CN104492643A (en) * | 2014-12-26 | 2015-04-08 | 四川省隆鑫科技包装有限公司 | Continuous type coating production line |
-
2015
- 2015-06-02 CN CN201510296611.XA patent/CN104858092A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2024041A (en) * | 1978-06-27 | 1980-01-09 | Duerr Otto Anlagen Gmbh | Process and apparatus for the purification of waste air |
| US5833751A (en) * | 1996-10-18 | 1998-11-10 | Hoosier Fiberglass Industries, Inc | Powder coating booth having smooth internal surfaces |
| US6742720B2 (en) * | 2000-11-17 | 2004-06-01 | Safe Foods Corp. | Spray application system |
| CN101284265A (en) * | 2007-04-13 | 2008-10-15 | 欧利速精密工业股份有限公司 | Processing method and apparatus for nonmetal object surface using hot melting adhesive glue powder |
| CN201454760U (en) * | 2009-04-15 | 2010-05-12 | 洪世杰 | Conveying belt type spraying equipment |
| CN101966499A (en) * | 2010-09-26 | 2011-02-09 | 东莞百进五金塑料有限公司 | Apparatus integrating surface vacuum spraying of workpiece, paint solidifying and waste paint and solvent recycling, and process thereof |
| CN102328477A (en) * | 2011-05-31 | 2012-01-25 | 厦门建霖工业有限公司 | Method for compounding double-layer plating films on plastic surface by fully dry method |
| CN202576557U (en) * | 2012-02-14 | 2012-12-05 | 厦门建霖工业有限公司 | Double-rail multi-module continuous vacuum film-coating device |
| CN202460910U (en) * | 2012-02-28 | 2012-10-03 | 东莞百进五金塑料有限公司 | Vacuum spraying production line for automobile model |
| CN202741283U (en) * | 2012-08-31 | 2013-02-20 | 东莞百进五金塑料有限公司 | Vacuum spraying baking continuous production device with roll-over railway door hanging cage trolley |
| CN104492643A (en) * | 2014-12-26 | 2015-04-08 | 四川省隆鑫科技包装有限公司 | Continuous type coating production line |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106694292A (en) * | 2016-12-20 | 2017-05-24 | 苏州市铂汉塑胶五金有限公司 | Workpiece integrated automation device |
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| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20150826 |