CN104857072A - Method for recycling walnut polyphenol and flavone in walnut kernel peeling wastewater through macroporous resin - Google Patents

Method for recycling walnut polyphenol and flavone in walnut kernel peeling wastewater through macroporous resin Download PDF

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CN104857072A
CN104857072A CN201510208587.XA CN201510208587A CN104857072A CN 104857072 A CN104857072 A CN 104857072A CN 201510208587 A CN201510208587 A CN 201510208587A CN 104857072 A CN104857072 A CN 104857072A
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flavone
semen juglandis
macroporous resin
walnut
solution
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CN104857072B (en
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陈朝银
宋浩
赵声兰
熊向峰
韩本勇
葛锋
刘迪秋
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Abstract

The invention discloses a method for recycling walnut polyphenol and flavone in walnut kernel peeling wastewater through macroporous resin. The method comprises the operating steps of pretreatment of the walnut kernel peeling wastewater, separation, purification and regeneration of the macroporous adsorption resin, concentration and drying. The concentration of the walnut flavone in the pretreated walnut kernel peeling wastewater is reduced to 0.34mg/mL-0.67mg/mL through dilution, the pH value is adjusted to be 7-9 through concentrated hydrochloric acid, a solution is poured into an adsorption tank filled with the macroporous resin to be adsorbed, the adsorption time is more than 4 hours, after adsorption is finished, desorption is conducted through 60%-80% ethyl alcohol to obtain an ethyl alcohol walnut flavone solution, the solution is processed through vacuum evaporation, concentration and drying, the ethyl alcohol is recycled, and finally fine walnut flavone extract is obtained. The recycling rate of the walnut flavone is more than 70%, and the purity of the walnut flavone is more than 50%. The technological process is simple, the cost is low, the benefit is high, the macroporous resin can be regenerated and recycled, and the method is suitable for industrial recycling of walnut flavone compounds in the walnut kernel peeling wastewater.

Description

A kind of method of removing Semen Juglandis polyphenol chromocor in clothing liquid with macroporous resin recovery Semen Juglandis
Technical field
The present invention relates to a kind of method of removing Semen Juglandis flavone in clothing waste liquid with macroporous resin recovery Semen Juglandis, belong to the intensive processing field of food byproducts, be specially comprehensive utilization Semen Juglandis and go clothing liquid resource, extract the processing method of Semen Juglandis flavone.
Background technology
Polyphenol chromocor compound (the Shi Dandan such as rutin, ellagic acid, rhodioside, Kalanchoe blossfeldiana glycosides, Quercetin, catechin are had in Semen Juglandis clothing, Deng. food industry science and technology, 2014,2:375), it is the Natural antioxidant that a class has very strong anti-oxidative activity, comprise scavenging free radicals, angiocardiopathy preventing, anti-cancer, radioprotective, delay the functions such as body aging, there is high healthy nutritive value.
Along with the fast development of food industry; walnut product is constantly weeded out the old and bring forth the new; wherein Walnut Milk and walnut oil are particularly outstanding; Semen Juglandis is rich in Semen Juglandis polyphenols, and mainly concentrates on Semen Juglandis seed coat or Semen Juglandis clothing, but in the Walnut Milk course of processing; because Semen Juglandis endotesta content of tannin is higher; often can affect mouthfeel and the color and luster of walnut product, therefore, need to be removed.At present, domestic Semen Juglandis processing enterprise is most widely used is lye dipping method, and what this was larger have impact on Semen Juglandis trophic function composition, has become the bottleneck of Walnut Industryization development.Semen Juglandis is through soaking and removing clothing, and its polyphenol and flavones content decline 81.7% and 72.2% respectively.In addition, the waste water COD that lye dipping produces is about 20000mg/L, substantially exceed national B-grade sewage discharge standard, enterprise often produces one ton of Walnut Milk, several tons of waste water will be produced, the discharge that waste water is a large amount of, can cause the environmental pollutions such as neighbouring field, water quality again, bring immense pressure to the survival and development of enterprise.
Macroporous resin is organic high molecular polymer, in use can be aging because of the Irreversible Adsorption of some composition, and after using some cycles, its absorbability declines, and needs regeneration to recover its absorption property.And still lack at present method and the whether satisfactory index of correlation of regenerating resin of research and the regeneration technology that resin regeneration is utilized.
Current Semen Juglandis removes clothing liquid mainly as direct discharging of waste water, and this causes a large amount of losses of the effective ingredient such as Semen Juglandis flavone.In addition, the extraction of bibliographical information Semen Juglandis flavone is generally that after macroporous resin, the method such as membrane filtration or ion exchange obtains purified first by organic solvent extraction.These processes are loaded down with trivial details, complicated operation, and cost is high.In order to realize, processing step is few, route simple, consume low, that efficiency is high object, and the present invention is foothold from raising Business Economic Benefit, studies a kind of technique removing to reclaim clothing liquid Semen Juglandis flavone from Semen Juglandis.
Summary of the invention
Object of the present invention reclaims with macroporous resin the method that Semen Juglandis removes Semen Juglandis flavone in clothing liquid for providing a kind of, and the method comprises the following steps:
(1) getting Semen Juglandis goes clothing waste liquid centrifugal under rotating speed is 3000-5000 rpm condition, removing float and solid;
(2) pretreatment macroporous resin: macroporous resin is fully rinsed with distilled water, effluent in till white opacity, is not the soak with ethanol 12h of 95% with mass percent concentration, makes it fully swelling, then with distilled water cleaning to without alcohol; Soak 6h by the NaOH solution that mass percent concentration is 5%, be then washed till pH close to neutral with distilled water; With the HCl solution soaking 6h that mass percent concentration is 5%, be then washed till pH close to neutral and macroporous resin that is that obtain with distilled water;
(3) will Semen Juglandis flavone concentration dilution in clothing waste liquid be gone to 0.34-0.67mg/mL after centrifugal, and regulate pH value of solution to be 7-9;
(4) pour step (3) solution into adsorption tanks that macroporous resin is housed to adsorb, more than adsorption time 4h;
(5) after absorption terminates, carry out desorbing with the ethanol that mass percent concentration is 60-80%, obtain ethanol Semen Juglandis flavonoids solution, by solution for vacuum evaporating, concentrating and drying, reclaim ethanol, finally obtain Semen Juglandis flavone extract; The response rate of Semen Juglandis flavone reaches more than 70%, and purity is more than 50%;
(6) with water, drip washing is carried out to the macroporous resin after desorbing, the object of resin simple regeneration can be reached;
(7) when adsorbance decline more than 30%, cross resin column with HCl solution, and be washed till close to neutral with pure water, then cross resin column by NaOH solution, then pure water is washed till close to neutral, finally washes post with ethanol, and wash away ethanol with pure water, resin is strengthened regeneration.
The model of the macroporous resin in step (2) is AB-8 or NAK-9.
In step (6), the consumption of water is 5-6 column volume (BV).
In step (7), the consumption of HC1 is 3-4BV, and mass percent concentration is 2-3%; The consumption of NaOH is 3-4BV, and mass percent concentration is 4-5%; Ethanol consumption is 2-3BV, and mass percent concentration is 90-95%, and the regeneration rate of resin is between 87.45%-96.51%.
The advantage that the present invention has:
(1) the present invention goes the Semen Juglandis polyphenol chromocor in clothing liquid to carry out recovery process research to Semen Juglandis, and the chemical regulator of use is harmless object, can be widely used in food industrialization and produce; Operating process is simple and convenient, and the salvage material (macroporous resin, ethanol) of use is recyclable material, and economy is environmental protection again.The response rate of products therefrom Semen Juglandis flavone reaches more than 80%, and purity reaches more than 60%;
(2) the Semen Juglandis flavones content of the present invention's acquisition is higher, and processing step is few, route is simple, it is low to consume, efficiency is high, and production cost reduces greatly.Therefore, the inventive method is utilized can to realize the recovery of Semen Juglandis polyphenol chromocor of high efficiency, high-load, low cost.This recovery method step is simple and reliable, and efficiency is high, technique is simple, workable, pollution-free, is easy to realize industrialization large-scale production.Therefore there is good economic benefit, society and ecological significance.
(3) the present invention is studied the regeneration of macroporous resin and technique, for the related request index setting up regenerating resin provides theoretical foundation.
(4) the present invention is to Semen Juglandis process to a certain degree of having gone clothing liquid to carry out, and reclaims Semen Juglandis flavone wherein simultaneously, is significant to resources and environment.
(5) the present invention obtains Semen Juglandis flavone to be had antioxidation, angiocardiopathy preventing, anti-cancer, radioprotective, delays the functions such as body aging, enhancing and Improving memory function, is a kind of desirable nourishing healthy medicine.
Detailed description of the invention
Below by specific embodiment, technical solution of the present invention is elaborated further, but protection scope of the present invention is not limited to this.
Embodiment 1: reclaim with macroporous resin the method that Semen Juglandis removes Semen Juglandis flavone in clothing waste liquid, carry out as follows:
(1) get Semen Juglandis and remove clothing liquid 500 mL, 3000 rpm are in batches centrifugal, get supernatant, mixing, measure flavones content;
(2) AB-8 type macroporous resin pretreatment
Fully rinsed by resin with distilled water, effluent in till white opacity, is not the soak with ethanol 12h of 95% with mass percent concentration, makes it fully swelling, then with distilled water cleaning to without alcohol taste; With 5%NaOH solution soaking 6h, be then washed till pH close to neutral with distilled water; Soak 6h with 5% Solution H Cl, be then washed till pH close to neutral with distilled water;
(3) will Semen Juglandis flavone concentration dilution in clothing waste liquid be gone to 0.34mg/mL after centrifugal, and regulate pH value of solution to be 7;
(4) upper prop, adsorption time is 4h, after absorption terminates, with mass percent concentration be 60% ethanol desorbing is carried out to resin column, collect ethanol elution, concentrated and dry, obtain Semen Juglandis and remove clothing liquid Semen Juglandis flavone, the response rate of Semen Juglandis flavone is 80.24%, and purity is 53.82%;
(5) cross resin column with 3BV 3% HCl solution, and be washed till close to neutral with pure water, then cross resin column by 3BV 5% NaOH solution, and pure water is washed till close to neutral, wash post with 2BV 95% ethanol again, and wash away ethanol with pure water, the regeneration rate of resin is 87.45%.
Embodiment 2: reclaim with macroporous resin the method that Semen Juglandis removes Semen Juglandis flavone in clothing waste liquid, carry out as follows:
(1) get Semen Juglandis and remove clothing liquid 500 mL, 4000 rpm are in batches centrifugal, get supernatant, mixing, measure flavones content;
(2) AB-8 type macroporous resin pretreatment
Fully being rinsed by resin with distilled water, is the soak with ethanol 12h of 95% with mass percent concentration, makes it fully swelling, then with distilled water cleaning to without alcohol taste; With 5%NaOH solution soaking 6h, be then washed till pH close to neutral with distilled water; Soak 6h with 5% Solution H Cl, be then washed till pH close to neutral with distilled water;
(3) will Semen Juglandis flavone concentration dilution in clothing waste liquid be gone to 0.5mg/mL after centrifugal, and regulate pH value of solution to be 8;
(4) upper prop, adsorption time is 5h, after absorption terminates, with mass percent concentration be 70% ethanol desorbing is carried out to resin column, collect ethanol elution, concentrated and dry, obtain Semen Juglandis and remove clothing liquid Semen Juglandis flavone, the response rate of Semen Juglandis flavone is 78.53%, and purity is 56.94%;
(5) cross resin column with 4BV 2% HCl solution, and be washed till close to neutral with pure water, then cross resin column by 4BV 4% NaOH solution, and pure water is washed till close to neutral, wash post with 3BV 90% ethanol again, and wash away ethanol with pure water, the regeneration rate of resin is 90.64%.
Embodiment 3: reclaim with macroporous resin the method that Semen Juglandis removes Semen Juglandis flavone in clothing waste liquid, carry out as follows:
(1) get Semen Juglandis and remove clothing liquid 500 mL, 5000 rpm are in batches centrifugal, get supernatant, mixing, measure flavones content;
(2) AB-8 type macroporous resin pretreatment
Fully being rinsed by resin with distilled water, is the soak with ethanol 12h of 95% with mass percent concentration, makes it fully swelling, then with distilled water cleaning to without alcohol taste; With 5%NaOH solution soaking 6h, be then washed till pH close to neutral with distilled water; Soak 6h with 5% Solution H Cl, be then washed till pH close to neutral with distilled water;
(3) will Semen Juglandis flavone concentration dilution in clothing waste liquid be gone to 0.67mg/mL after centrifugal, and regulate pH value of solution to be 9;
(4) upper prop, adsorption time is 5h, after absorption terminates, with mass percent concentration be 80% ethanol desorbing is carried out to resin column, collect ethanol elution, concentrated and dry, obtain Semen Juglandis and remove clothing liquid Semen Juglandis flavone, the response rate of Semen Juglandis flavone is 84.76%, and purity is 61.68%;
(5) cross resin column with 4BV 3% HCl solution, and be washed till close to neutral with pure water, then cross resin column by 4BV 5% NaOH solution, and pure water is washed till close to neutral, wash post with 3BV 95% ethanol again, and wash away ethanol with pure water, the regeneration rate of resin is 96.51%.
Embodiment 4: reclaim with macroporous resin the method that Semen Juglandis removes Semen Juglandis flavone in clothing waste liquid, carry out as follows:
(1) get Semen Juglandis and remove clothing liquid 500 mL, 3000rpm is in batches centrifugal, gets supernatant, mixing, measures flavones content;
(2) NAK-9 type macroporous resin pretreatment
Fully being rinsed by resin with distilled water, is 95% soak with ethanol 12h with mass percent concentration, makes it fully swelling, then with distilled water cleaning to without alcohol taste; Be 5%NaOH solution soaking 6h with mass percent concentration, be then washed till pH close to neutral with distilled water; Be that 5% Solution H Cl soaks 6h with mass percent concentration, be then washed till pH close to neutral with distilled water;
(3) will Semen Juglandis flavone concentration dilution in clothing waste liquid be gone to 0.34mg/mL after centrifugal, and regulate pH value of solution to be 7;
(4) upper prop, adsorption time is 4h, after absorption terminates, with mass percent concentration be 60% ethanol desorbing is carried out to resin column, collect ethanol elution, concentrated and dry, obtain Semen Juglandis and remove clothing liquid Semen Juglandis flavone, the response rate of Semen Juglandis flavone is 71.15%, and purity is 50.72%;
(5) cross resin column with 3BV 3% HCl solution, and be washed till close to neutral with pure water, then cross resin column by 3BV 5% NaOH solution, and pure water is washed till close to neutral, wash post with 2BV 95% ethanol again, and wash away ethanol with pure water, the regeneration rate of resin is 89.26%.
Embodiment 5: reclaim with macroporous resin the method that Semen Juglandis removes Semen Juglandis flavone in clothing waste liquid, carry out as follows:
(1) get Semen Juglandis and remove clothing liquid 500 mL, 4000 rpm are in batches centrifugal, get supernatant, mixing, measure flavones content;
(2) NAK-9 type macroporous resin pretreatment
With distilled water, resin is fully rinsed, with 95% soak with ethanol 12h, makes it fully swelling, then with distilled water cleaning to without alcohol taste; With 5%NaOH solution soaking 6h, be then washed till pH close to neutral with distilled water; Soak 6h with 5% Solution H Cl, be then washed till pH close to neutral with distilled water;
(3) will Semen Juglandis flavone concentration dilution in clothing waste liquid be gone to 0.50mg/mL after centrifugal, and regulate pH value of solution to be 8;
(4) upper prop, adsorption time is 5h, after absorption terminates, with mass percent concentration be 70% ethanol desorbing is carried out to resin column, collect ethanol elution, concentrated and dry, obtain Semen Juglandis and remove clothing liquid Semen Juglandis flavone, the response rate of Semen Juglandis flavone is 75.58%, and purity is 54.61%;
(5) cross resin column with 4BV 2% HCl solution, and be washed till close to neutral with pure water, then cross resin column by 4BV 4% NaOH solution, and pure water is washed till close to neutral, wash post with 3BV 90% ethanol again, and wash away ethanol with pure water, the regeneration rate of resin is 91.74%.
Embodiment 6: reclaim with macroporous resin the method that Semen Juglandis removes Semen Juglandis flavone in clothing waste liquid, carry out as follows:
(1) get Semen Juglandis and remove clothing liquid 500 mL, 5000 rpm are in batches centrifugal, get supernatant, mixing, measure flavones content;
(2) NAK-9 type macroporous resin pretreatment
With distilled water, resin is fully rinsed, with 95% soak with ethanol 12h, makes it fully swelling, then with distilled water cleaning to without alcohol taste; With 5%NaOH solution soaking 6h, be then washed till pH close to neutral with distilled water; Soak 6h with 5% Solution H Cl, be then washed till pH close to neutral with distilled water;
(3) will Semen Juglandis flavone concentration dilution in clothing waste liquid be gone to 0.67mg/mL after centrifugal, and regulate pH value of solution to be 9;
(4) upper prop, adsorption time is 5h, after absorption terminates, with mass percent concentration be 80% ethanol desorbing is carried out to resin column, collect ethanol elution, concentrated and dry, obtain Semen Juglandis and remove clothing liquid Semen Juglandis flavone, the response rate of Semen Juglandis flavone is 79.82%, and purity is 58.63%;
(5) cross resin column with 4BV 3% HCl solution, and be washed till close to neutral with pure water, then cross resin column by 4BV 5% NaOH solution, and pure water is washed till close to neutral, wash post with 3BV 95% ethanol again, and wash away ethanol with pure water, the regeneration rate of resin is 94.72%.

Claims (3)

1. reclaim with macroporous resin the method that Semen Juglandis removes Semen Juglandis flavone in clothing waste liquid, it is characterized in that carrying out as follows:
(1) getting Semen Juglandis goes clothing waste liquid centrifugal under rotating speed is 3000-5000 rpm condition, removing float and solid;
(2) will Semen Juglandis flavone concentration dilution in clothing waste liquid be gone to 0.34-0.67mg/mL after centrifugal, and regulate pH value of solution to be 7-9;
(3) step (2) solution is poured into be equipped with in pretreated macroporous resin column adsorb, more than adsorption time 4h;
(4) after absorption terminates, be that the ethanol of 60-80% carries out desorbing to resin column with mass percent concentration, obtain ethanol Semen Juglandis flavonoids solution, by solution for vacuum evaporating, concentrating and drying, reclaim ethanol, finally obtain Semen Juglandis flavone extract.
2. method of removing Semen Juglandis flavone in clothing waste liquid with macroporous resin recovery Semen Juglandis according to claim 1, is characterized in that: macroporous resin model is AB-8 or NAK-9.
3. method of removing Semen Juglandis flavone in clothing waste liquid with macroporous resin recovery Semen Juglandis according to claim 1 and 2, it is characterized in that: pretreatment macroporous resin refers to and fully to be rinsed by macroporous resin with distilled water, till effluent is not white opacity, be the soak with ethanol 12h of 95% with mass percent concentration, make it fully swelling, then with distilled water cleaning to without alcohol; Soak 6h by the NaOH solution that mass percent concentration is 5%, be then washed till pH close to neutral with distilled water; With the HCl solution soaking 6h that mass percent concentration is 5%, be then washed till pH close to neutral and macroporous resin that is that obtain with distilled water.
CN201510208587.XA 2015-04-29 2015-04-29 A method of walnut polyphenol chromocor in clothing liquid is gone with macroreticular resin recycling walnut kernel Active CN104857072B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110558560A (en) * 2019-07-25 2019-12-13 西乡县巴山荞园茶业有限公司 Method for recycling bitter buckwheat soaking water and continuously recovering flavone
CN114605480A (en) * 2022-04-12 2022-06-10 秦怀跃 Preparation method of walnut flavone and walnut polyphenol

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CN103864741A (en) * 2014-03-06 2014-06-18 陈朝银 Preparation and application of walnut shell flavone lipid-decreasing active ingredient

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CN102579565A (en) * 2012-01-18 2012-07-18 河北联合大学 Method for microwave reflux extraction of general flavone in walnut peel residue
CN103864741A (en) * 2014-03-06 2014-06-18 陈朝银 Preparation and application of walnut shell flavone lipid-decreasing active ingredient

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110558560A (en) * 2019-07-25 2019-12-13 西乡县巴山荞园茶业有限公司 Method for recycling bitter buckwheat soaking water and continuously recovering flavone
CN114605480A (en) * 2022-04-12 2022-06-10 秦怀跃 Preparation method of walnut flavone and walnut polyphenol

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