CN104850054A - Wire saw remote monitoring control system - Google Patents
Wire saw remote monitoring control system Download PDFInfo
- Publication number
- CN104850054A CN104850054A CN201510260894.2A CN201510260894A CN104850054A CN 104850054 A CN104850054 A CN 104850054A CN 201510260894 A CN201510260894 A CN 201510260894A CN 104850054 A CN104850054 A CN 104850054A
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- China
- Prior art keywords
- wireless relay
- rope saw
- relay module
- remote monitoring
- communication system
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
- General Factory Administration (AREA)
- Selective Calling Equipment (AREA)
Abstract
The invention discloses a wire saw remote monitoring control system. The system comprises a wireless relay module communication system, a wire saw electric control communication system, a cloud service platform and a remote control platform. The wireless relay module communication system is connected with a corresponding circuit port of the wire saw electric control communication system through an Ethernet port, an RS-232 serial port and an RS-485 serial port which are arranged inside a wireless relay module so as to realize bidirectional transmission of system information and data and transmits/receives wireless signals to/from the cloud service platform through an antenna on the wireless relay module. The remote control platform realizes remote monitoring and modifying of a system operation program, content of a man-machine interface and the operation parameters of a host frequency converter and a walking frequency converter through the cloud service platform. According to the invention, a wireless relay module communication technology is introduced to the electric control system of a mining equipment wire saw, and conventional equipment is enabled to obtain modern remote supervision, control, upgrading and reconstruction functions.
Description
Technical field
The present invention relates to a kind of rope saw remote monitoring control system, realize the control system of the long-range supervision of rope saw, control, upgrading, transformation especially by wireless relay module.
Background technology
At present, " wireless relay building block technique " has obtained many extremely successful application cases in fields such as elevator Internet of Things, air compressor machine Internet of Things, comprehensive automation Internet of Things and result of use is excellent, but in mining apparatus field, not yet use " wireless relay building block technique ", once equipment breaks down, technology, after sale personnel need scene to carry out investigating, keeping in repair, serious waste cost of labor and capacity utilization substantially.
" wireless relay building block technique " is introduced in mining equipment, there is plurality of advantages, greatly can alleviate the working pressure of maintenance personal, reduce after service cost, and bring many facilities to user: can greatly shorten malfunction elimination, servicing time, improve equipment use efficiency, for apparatus remote upgrading, technology be connected provide may with facility.
Summary of the invention
For above problem, the present invention introduces " wireless relay building block technique ", provides a kind of rope saw remote monitoring control system, terminal rope saw and device fabrication enterprise is carried out real-time communication, realizes the long-range supervision of rope saw, control, upgrading, transformation.
A kind of rope saw remote monitoring control system, comprises wireless relay module communication system, the automatically controlled communication system of rope saw, cloud service platform, remote control platform; Described wireless relay module communication system is made up of video probe, acoustic pickup, external loudspeaker, wireless relay module;
The automatically controlled communication system of described rope saw is made up of touch-screen, PLC module, main frame frequency converter, walking frequency converter;
Described wireless relay module communication system is connected by the circuit port that the built-in Ethernet interface (RJ45) of wireless relay module, RS-232 serial port, RS-485 serial port are corresponding to the automatically controlled communication system of rope saw the transmitted in both directions realizing system information, data, and by the sky alignment cloud service platform sending/receiving wireless signal on it;
Described cloud service platform send/receive data, information by 3G/GPRS wireless network platform to space;
Described remote control platform realizes the operational factor of remote monitoring, amendment system runs program, man-machine interface content and main frame frequency converter and frequency converter of walking by described cloud service platform.
In rope saw remote monitoring control system of the present invention, described remote control platform is made up of remote monitoring computer and mobile communication equipment.
In rope saw remote monitoring control system of the present invention, described remote control platform is provided with I level access rights and II level access rights.
In rope saw remote monitoring control system of the present invention, described I level authority carries out overall monitor by computer platform to remote equipment.
In rope saw remote monitoring control system of the present invention, described II grade of authority watches the touch screen man-machine interface information in remote device by mobile phone, and can not adjust, revise any parameter of board.
In rope saw remote monitoring control system of the present invention, the Ethernet interface of described wireless relay module is connected, for checking all information materials in touch screen man-machine interface with the touch-screen Ethernet interface in rope saw electric-control system;
The built-in RS-232 serial port of described wireless relay module is connected with the COM1 serial port of the PLC module in the automatically controlled communication system of rope saw can monitor the working procedure of PLC module, and can carry out remotely modifying to the program of PLC module;
The built-in RS-485 serial port of described wireless relay module and the main frame frequency converter in the automatically controlled communication system of rope saw and the RS-485 serial port of walking in frequency converter is in parallel enters setting, the modification that converter parameter window carries out converter parameter.
Accompanying drawing explanation
Fig. 1 the present invention one rope saw remote monitoring Control system architecture sketch.
Fig. 2 the present invention one rope saw remote monitoring control system principle of work structured flowchart.
Embodiment
In order to there be understanding clearly to technical characteristic of the present invention, object and effect, now contrast accompanying drawing and describe the specific embodiment of the present invention in detail.
As shown in Figure 1, a kind of rope saw remote monitoring control system forms primarily of four parts, will be sketched below to this rope saw remote monitoring control system principle:
1, wireless relay module communication system: be made up of wireless relay module (industrial router), be connected with the corresponding circuit port of rope saw by its built-in Ethernet interface (RJ45), RS-232, RS-485 serial port, realize system information, data transmitted in both directions and by alignment space, the sky sending/receiving wireless signal on it.
2, the automatically controlled communication system of rope saw: after the former electric-control system of diamond bead rope saw machine is combined with the soft and hardware of wireless relay module, the information source of construction system remote monitoring body.
3, cloud service platform: form space delivery platform by 3G/GPRS Wi-Fi platform (cloud service platform).
4, remote control platform: computer platform realizes the operational factor etc. of remote monitoring, amendment system runs program, man-machine interface (HMI) content and main frame frequency converter and frequency converter of walking by " cloud service platform ".
As shown in Figure 2, be long distance control system principle of work structured flowchart of the present invention, mainly comprise: the automatically controlled communication system 2 of wireless relay module communication system 1, diamond bead rope saw machine, cloud service platform (3G/GPRS wireless network platform) 3, remote control platform 4.
Wireless relay module communication system 1 is made up of video probe (BNC) 10, acoustic pickup (microphone) 11, external loudspeaker 12, wireless relay module 13, system can viewing instruments field condition by external video probe 10, user to businessman's inquiry, query facility fault handling, solution by acoustic pickup (microphone) 11, is sought remote technology by external loudspeaker 12 and instructs; Be connected with the touch screen Ethernet interface in rope saw electric-control system by the Ethernet interface (RJ45) of wireless relay module 13, all information materials in HMI can be checked; Built-in RS ?232 serial port of wireless relay module 13 is connected by MODBUS communications protocol with the COM1 serial port of PLC, can monitor the working procedure of PLC; The built-in RS of wireless relay module 13 ?485 serial communication interfaces and the RS in 2 frequency converters in rope saw ?485 serial ports in parallel, converter parameter window can be entered by MODBUS communications protocol, carry out the setting of converter parameter, modification.
The automatically controlled communication system 2 of rope saw forms primarily of touch screen (HMI) 20, PLC 21, main frame frequency converter 22, walking frequency converter 23, to be connected with the RJ45 port of wireless relay module interactive information by Ethernet interface by this system touch screen, to form remote monitoring information, data source; PLC 21 in this system by COM1 port and wireless relay module 13 RS ?232 serial ports be connected, PLC program operational system can be entered by MODBUS communications protocol, carry out remote monitoring, update routine; Main frame frequency converter 22 in this system, walking frequency converter 23 are connected with RS ?485 port of wireless relay module 13 through the COM2 port in parallel of PLC21, the parameter system window of frequency converter can be entered by MODBUS communications protocol, carry out parameters remote setting, amendment.
Cloud service platform 3 passes through 3G/GPRS wireless network platform to space bi-directional data, information.
Remote control platform 4 is made up of the mobile communication equipment 41 in the remote monitoring computer 40 of businessman's electrical part and businessman portion after sale, this system has I grade of access rights and II grade of access rights, wherein I grade of access rights is controlled by businessman's electrical part, and II grade of access rights is grasped in portion after sale by businessman.
I grade of authority can carry out overall monitor to remote equipment by computer platform, both can watch on-the-spot touch screen man-machine interface, revise, down operation, also the PLC system of remote equipment can be entered, carry out remote on-line monitoring, modification of program, down operation, also can complete the long-range setting of converter parameter, amendment operation, carry out remote communication, communication by the sound of computer platform, video simultaneously.
II grade of authority can only watch the touch screen man-machine interface in remote device by mobile phone, make analysis by the trend of work situation at interface, failure message, operational factor, judge, the site problems of remote guide device operator process board, also can carry out sound, video exchanges, but can not adjust, revise any parameter of board.
Finally it should be noted that; above case study on implementation is only in order to illustrate technical scheme of the present invention and unrestricted; although with reference to better case study on implementation to invention has been detailed description; those of ordinary skill in the art is to be understood that; can modify to technical scheme of the present invention or equivalent replacement; and not departing from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of claims of the present invention.
Claims (6)
1. a rope saw remote monitoring control system, is characterized in that: comprise wireless relay module communication system, the automatically controlled communication system of rope saw, cloud service platform, remote control platform; Described wireless relay module communication system is made up of video probe, acoustic pickup, external loudspeaker, wireless relay module;
The automatically controlled communication system of described rope saw is made up of touch-screen, PLC module, main frame frequency converter, walking frequency converter;
Described wireless relay module communication system is connected by the circuit port that the built-in Ethernet interface of wireless relay module, RS-232 serial port, RS-485 serial port are corresponding to the automatically controlled communication system of rope saw the transmitted in both directions realizing system information, data, and by the sky alignment cloud service platform sending/receiving wireless signal on it;
Described cloud service platform send/receive data, information by 3G/GPRS wireless network platform to space;
Described remote control platform realizes the operational factor of remote monitoring, amendment system runs program, man-machine interface content and main frame frequency converter and frequency converter of walking by described cloud service platform.
2. one rope saw remote monitoring control system according to claim 1, is characterized in that: described remote control platform is made up of remote monitoring computer and mobile communication equipment.
3. one rope saw remote monitoring control system according to claim 2, is characterized in that: described remote control platform is provided with I level access rights and II level access rights.
4. one rope saw remote monitoring control system according to claim 4, is characterized in that: described I level authority carries out overall monitor by computer platform to remote equipment.
5. one rope saw remote monitoring control system according to claim 4, is characterized in that: described II grade of authority can only watch the touch screen man-machine interface information in remote device by mobile phone, and can not adjust, revise any parameter of board.
6. the one rope saw remote monitoring control system according to any one of claim 1 to 5, is characterized in that:
The Ethernet interface of described wireless relay module is connected, for checking all information materials in touch screen man-machine interface with the touch-screen Ethernet interface in rope saw electric-control system;
The built-in RS-232 serial port of described wireless relay module is connected with the COM1 serial port of the PLC module in the automatically controlled communication system of rope saw can monitor the working procedure of PLC module, and can carry out remotely modifying to the program of PLC module;
The built-in RS-485 serial port of described wireless relay module and the main frame frequency converter in the automatically controlled communication system of rope saw and the RS-485 serial port of walking in frequency converter is in parallel enters setting, the modification that converter parameter window carries out converter parameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510260894.2A CN104850054A (en) | 2015-05-21 | 2015-05-21 | Wire saw remote monitoring control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510260894.2A CN104850054A (en) | 2015-05-21 | 2015-05-21 | Wire saw remote monitoring control system |
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| CN104850054A true CN104850054A (en) | 2015-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510260894.2A Pending CN104850054A (en) | 2015-05-21 | 2015-05-21 | Wire saw remote monitoring control system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105182901A (en) * | 2015-10-19 | 2015-12-23 | 泉州华大超硬工具科技有限公司 | Hydraulic-electric belt arm saw electric control system |
| WO2018223315A1 (en) * | 2017-06-07 | 2018-12-13 | Abb Technology Oy | Controlling of frequency converter |
| CN112068417A (en) * | 2020-07-17 | 2020-12-11 | 无锡市优利康电气有限公司 | Special frequency converter control system for rope sawing machine |
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| US20100006082A1 (en) * | 2008-07-11 | 2010-01-14 | Saint-Gobain Abrasives, Inc. | Wire slicing system |
| CN101859122A (en) * | 2010-06-12 | 2010-10-13 | 泉州华大超硬工具科技有限公司 | Automatic electrical control system for wire saw machine |
| EP2278699A1 (en) * | 2008-02-29 | 2011-01-26 | Husqvarna AB | Electric saw communication |
| CN103850682A (en) * | 2012-11-30 | 2014-06-11 | 西安扩力机电科技有限公司 | Remotely-controlled mechanical sawing mining device |
| CN103916875A (en) * | 2014-04-24 | 2014-07-09 | 山东大学 | Management and planning system of multi-class control terminals based on WIFI wireless network |
| CN104166370A (en) * | 2014-08-25 | 2014-11-26 | 泉州华大超硬工具科技有限公司 | Automatic electrical control system for conducting wireless remote control on belt arm saw |
| CN104570739A (en) * | 2015-01-07 | 2015-04-29 | 东北大学 | Ore dressing multi-production-index optimized decision making system and method based on cloud and mobile terminal |
| CN204631598U (en) * | 2015-05-21 | 2015-09-09 | 泉州华大超硬工具科技有限公司 | A kind of rope saw remote monitoring control system |
-
2015
- 2015-05-21 CN CN201510260894.2A patent/CN104850054A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2278699A1 (en) * | 2008-02-29 | 2011-01-26 | Husqvarna AB | Electric saw communication |
| US20100006082A1 (en) * | 2008-07-11 | 2010-01-14 | Saint-Gobain Abrasives, Inc. | Wire slicing system |
| CN101859122A (en) * | 2010-06-12 | 2010-10-13 | 泉州华大超硬工具科技有限公司 | Automatic electrical control system for wire saw machine |
| CN103850682A (en) * | 2012-11-30 | 2014-06-11 | 西安扩力机电科技有限公司 | Remotely-controlled mechanical sawing mining device |
| CN103916875A (en) * | 2014-04-24 | 2014-07-09 | 山东大学 | Management and planning system of multi-class control terminals based on WIFI wireless network |
| CN104166370A (en) * | 2014-08-25 | 2014-11-26 | 泉州华大超硬工具科技有限公司 | Automatic electrical control system for conducting wireless remote control on belt arm saw |
| CN104570739A (en) * | 2015-01-07 | 2015-04-29 | 东北大学 | Ore dressing multi-production-index optimized decision making system and method based on cloud and mobile terminal |
| CN204631598U (en) * | 2015-05-21 | 2015-09-09 | 泉州华大超硬工具科技有限公司 | A kind of rope saw remote monitoring control system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105182901A (en) * | 2015-10-19 | 2015-12-23 | 泉州华大超硬工具科技有限公司 | Hydraulic-electric belt arm saw electric control system |
| WO2018223315A1 (en) * | 2017-06-07 | 2018-12-13 | Abb Technology Oy | Controlling of frequency converter |
| CN112068417A (en) * | 2020-07-17 | 2020-12-11 | 无锡市优利康电气有限公司 | Special frequency converter control system for rope sawing machine |
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Application publication date: 20150819 |
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