CN104833278A - Bullet automatic dismantling production line - Google Patents
Bullet automatic dismantling production line Download PDFInfo
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- CN104833278A CN104833278A CN201510265381.0A CN201510265381A CN104833278A CN 104833278 A CN104833278 A CN 104833278A CN 201510265381 A CN201510265381 A CN 201510265381A CN 104833278 A CN104833278 A CN 104833278A
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- bullet
- main shaft
- shell case
- production line
- hole
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Abstract
The invention discloses a bullet automatic dismantling production line. The bullet automatic dismantling production line comprises a bullet automatic shorting feeding mechanism, a separating mechanism of warhead and shell case, an ammunition recycle mechanism and a control unit. The bullet automatic shorting feeding mechanism, the separating mechanism of warhead and shell case and the ammunition recycle mechanism are connected in sequence, and the bullet automatic shorting feeding mechanism, the separating mechanism of warhead and shell case are in signal connection with the control unit respectively. According to the bullet automatic dismantling production line, the warhead separating efficiency is high, unmanned operation is achieved, the disaggregated cost is extremely low, the warhead, the shell case and the ammunition can be classified, personal injury is avoided more importantly, and the bullet cannot flow into the market.
Description
Technical field
The present invention relates to bullet device for disassembling technical field, particularly a kind of bullet automatic disassemble production line.
Background technology
In peacetime, the a large amount of standard bullet of the department stocks such as army, People's Armed Police, public security, because world situation changes, the possibility that war occurs reduces gradually, so that large quantities of bullet long-term storage, not only increases management maintenance cost, and for exceed the time limit preserve ammunition, its security also has problems, and how to deal carefully with these bullets, the problem that Shi Ge military project unit is more deeply concerned.
Conventional processing method dell burns not only contaminated environment, and also result in the greatly wasting of resources, and its processing procedure is dangerous property also.Domesticly usually take drawing mode at present, marble disassembling device disclosed in CN2009202996774 and CN 200920299674.0, when being separated bullet, shell case, the method pulls out bullet, the whole process such as medicine of falling all need manual operation, and labour intensity is large, efficiency is low, and again and again there is security incident, cause great injury to operating personnel, what is more important manually disassembles the huge height of cost, and bullet is easily come into the market by lawless person's pilferage, brings great harm to society.
Summary of the invention
In order to solve the problem, the invention provides a kind of bullet automatic disassemble production line, not only separation bullet efficiency is high, unattended, disaggregated cost is extremely low, and bullet, shell case, ammunition can be sorted out, what is more important can avoid the personnel that cause to injure, and bullet can not come into the market.
Technical solution of the present invention is: a kind of bullet automatic disassemble production line, comprise bullet auto-sequencing feeding machanism, bullet shell case separating mechanism, ammunition recovering mechanism and control unit, described bullet auto-sequencing feeding machanism, bullet shell case separating mechanism, ammunition recovering mechanism connect successively, and described bullet auto-sequencing feeding machanism, bullet shell case separating mechanism are connected with described control unit signal respectively.
The bullet guide plate that described bullet auto-sequencing feeding machanism involving vibrations dish is connected with vibrating disk discharging opening.
Described bullet shell case separating mechanism comprises by motor-driven rotary main shaft and is positioned at rotary main shaft side gripping mechanism, described rotary main shaft is provided with at least one row for holding several blind holes of shell case, the guide slide of described bullet guide plate and blind hole are positioned on same level line, described bullet guide plate one side is provided with the electromagnet for stoping bullet to glide, described gripping mechanism comprises the baffle plate for holding bullet, and described baffle plate is provided with the hydraulic mechanism for being clamped by bullet.
Described hydraulic mechanism comprises the electric hydraulic lifting jack being positioned at pressing plate top and the pressing plate being located at electric hydraulic lifting jack telescopic end.
Described ammunition recovering mechanism comprises the curved screen that is positioned under baffle plate and the ammunition rewinding frame under being positioned at screen cloth.
The distance of described curved screen and rotary main shaft is less than the height of shell case.
Described baffle plate is provided with the groove matched with bullet on rotary main shaft.
Described blind hole is distributed on rotary main shaft.
The guide slide of described bullet guide plate is equipped with proximity switch, and when the hole that is installed on main shaft is just in time coaxial with slideway, main shaft stops operating, and on guide slide, magnetic disappears simultaneously, and bullet falls into the hole that is installed.
Described pressing plate has several springs contacted with bullet.
Described curved screen is provided with electric spark sensor.
Described control unit adopts Programmable Logic Controller, and Programmable Logic Controller is connected with electric hydraulic lifting jack, motor, electromagnet, proximity switch, electric spark sensor respectively.
A kind of bullet automatic disassemble method, comprises the following steps:
1) bullet is sent into vibrating disk blow tank by Controlled by Programmable Controller vibrating disk work in order;
2) several electromagnet energising at the Controlled by Programmable Controller bullet guide plate back side, the bullet in blow tank slips into bullet guide plate, and due to the effect of electromagnet, bullet is attracted in the groove on bullet guide plate;
3) under the slideway of bullet guide plate, proximity switch is housed, when the hole that is installed on main shaft is just in time coaxial with slideway, Controlled by Programmable Controller motor stalls, simultaneously Controlled by Programmable Controller electromagnet deenergization, on magnetic slideway, magnetic disappears, and bullet falls into the hole that is installed;
4) set delay time by Programmable Logic Controller, again rotate after rotary main shaft certain hour, when bullet and V-type groove collide, owing to only having bullet outside exposed, and shell case is placed in the hole that is installed, and under the effect of impact force, bullet is separated with shell case; Simultaneously on rotary main shaft another row's blind hole according to step 2), 3) load bullet, again rotate after rotary main shaft certain hour, when bullet and V-type groove collide, owing to only having bullet outside exposed, and shell case is placed in the hole that is installed, under the effect of impact force, bullet is separated with shell case.
The present invention in use, bullet enters into vibrating disk by the pass-through box of safety cage, through the vibration adjustment sequence of vibrating disk, the equal direction of bullet as one man enters the vibrating disk blow tank of inclination, described vibrating disk blow tank discharging opening is connected with the groove of bullet guide plate, the blind hole on main shaft is entered into, blind hole immediate shipment hole clipping by guide slide.Magnetic slideway is equipped with proximity switch, and when the hole that is installed on main shaft is just in time coaxial with slideway, Controlled by Programmable Controller motor stalls, simultaneously Controlled by Programmable Controller electromagnet deenergization, on magnetic slideway, magnetic disappears, and bullet falls into the hole that is installed.Set delay time by Programmable Logic Controller, after rotary main shaft certain hour, main shaft rotates again, and when bullet and V-type groove collide, owing to only having bullet outside exposed, and shell case is placed in the hole that is installed, and under the effect of impact force, bullet is separated with shell case.Further, for ensureing that bullet and shell case are collected respectively, adopt pressing plate to be pressed in V-type groove by bullet when colliding, pressing plate is equipped with spring, after bullet is separated with shell case, bullet can be pressed to side, the shell case be installed in hole then continues to rotate along with rotary main shaft, owing to being equipped with curved screen below V-type groove, housing slides on curved screen, and does not depart from the hole that is installed.Curved screen is equipped with electric spark sensor, once there is electric spark, PLC technology cuts off main shaft power supply immediately, stops contingency and occurs.Along with housing slides on curved screen, ammunition comes down in torrents from housing, and now ammunition is collected in ammunition rewinding frame.Along with being rotated further of main shaft, when shell case is separated with copper mesh, shell case departs from the hole and fall into shell case rewinding frame of being installed on main shaft due to the effect of gravity, so far bullet has been disassembled.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further described:
Fig. 1 is side-looking structural representation of the present invention;
Fig. 2 is perspective view of the present invention.
Detailed description of the invention
As shown in Figure 1, 2, a kind of bullet automatic disassemble production line, comprise bullet auto-sequencing feeding machanism, bullet shell case separating mechanism, ammunition recovering mechanism and control unit, described bullet auto-sequencing feeding machanism, bullet shell case separating mechanism, ammunition recovering mechanism connect successively, and described bullet auto-sequencing feeding machanism, bullet shell case separating mechanism are connected with described control unit signal respectively.
The bullet guide plate 10 that described bullet auto-sequencing feeding machanism involving vibrations dish is connected with vibrating disk discharging opening.
Described bullet shell case separating mechanism comprises by motor-driven rotary main shaft 4 and is positioned at rotary main shaft 4 side gripping mechanism, described rotary main shaft is provided with at least one row for holding several blind holes 11 of shell case, the guide slide 12 of described bullet guide plate 10 is coaxial with blind hole 11, described bullet guide plate 10 1 side is provided with the electromagnet 3 for stoping bullet to glide, described gripping mechanism comprises the baffle plate 7 for holding bullet, and described baffle plate 7 is provided with the hydraulic mechanism for being clamped by bullet.
Described hydraulic mechanism comprises the electric hydraulic lifting jack being positioned at baffle plate 7 top and the pressing plate 5 being located at electric hydraulic lifting jack telescopic end.
Described ammunition recovering mechanism comprises and is positioned at the curved screen 8 under baffle plate 7 and the ammunition rewinding frame under being positioned at screen cloth.
Described curved screen 8 and the distance of rotary main shaft 4 are less than the height of shell case.
Described baffle plate 7 is provided with the groove matched with bullet on rotary main shaft.
Described blind hole 11 is distributed on rotary main shaft 4.
The guide slide of described bullet guide plate is equipped with proximity switch 9, and when the blind hole 11 on main shaft 4 is just in time coaxial with guide slide 12, main shaft stops operating, and on guide slide, magnetic disappears simultaneously, and bullet falls into the hole that is installed.
Described pressing plate 5 has several springs 6 contacted with bullet.
Described curved screen 8 is provided with electric spark sensor 13.
Described control unit adopts Programmable Logic Controller, and Programmable Logic Controller is connected with electric hydraulic lifting jack, motor, electromagnet, proximity switch, electric spark sensor respectively.
A kind of bullet automatic disassemble method, comprises the following steps:
1) bullet is sent into vibrating disk blow tank by Controlled by Programmable Controller vibrating disk work in order;
2) several electromagnet energising at the Controlled by Programmable Controller bullet guide plate back side, the bullet in blow tank slips into bullet guide plate, and due to the effect of electromagnet, bullet is attracted in the groove on bullet guide plate;
3) under the slideway of bullet guide plate, proximity switch is housed, when the hole that is installed on main shaft is just in time coaxial with slideway, Controlled by Programmable Controller motor stalls, simultaneously Controlled by Programmable Controller electromagnet deenergization, on magnetic slideway, magnetic disappears, and bullet falls into the hole that is installed;
4) set delay time by Programmable Logic Controller, again rotate after rotary main shaft certain hour, when bullet and V-type groove collide, owing to only having bullet outside exposed, and shell case is placed in the hole that is installed, and under the effect of impact force, bullet is separated with shell case; Simultaneously on rotary main shaft another row's blind hole according to step 2), 3) load bullet, again rotate after rotary main shaft certain hour, when bullet and V-type groove collide, owing to only having bullet outside exposed, and shell case is placed in the hole that is installed, under the effect of impact force, bullet is separated with shell case.
The present invention in use, bullet 2 enters into vibrating disk by the pass-through box of safety cage, through the vibration adjustment sequence of vibrating disk, the equal direction of bullet as one man enters the vibrating disk blow tank 1 of inclination, described vibrating disk blow tank discharging opening is connected with the groove of bullet guide plate, the groove of bullet guide plate and guide slide, enter into the blind hole on main shaft by guide slide, blind hole immediate shipment hole clipping.Magnetic slideway is equipped with proximity switch, and when the hole that is installed on main shaft is just in time coaxial with slideway, Controlled by Programmable Controller motor stalls, simultaneously Controlled by Programmable Controller electromagnet deenergization, on magnetic slideway, magnetic disappears, and bullet falls into the hole that is installed.Set delay time by Programmable Logic Controller, again rotate after rotary main shaft certain hour, when bullet and V-type groove collide, owing to only having bullet outside exposed, and shell case is placed in the hole that is installed, and under the effect of impact force, bullet is separated with shell case.Further, for ensureing that bullet and shell case are collected respectively, adopt pressing plate to be pressed in V-type groove by bullet when colliding, pressing plate is equipped with spring, after bullet is separated with shell case, bullet can be pressed to side, the shell case be installed in hole then continues to rotate along with rotary main shaft, owing to being equipped with curved screen below V-type groove, housing slides on curved screen, and does not depart from the hole that is installed.Curved screen is equipped with electric spark sensor, once there is electric spark, Programmable Logic Controller cuts off spindle motor power supply immediately, stops contingency and occurs.Along with housing slides on curved screen, ammunition comes down in torrents from housing, and now ammunition is collected in ammunition rewinding frame.Along with being rotated further of main shaft, when shell case is separated with curved screen, shell case departs from the hole and fall into shell case rewinding frame of being installed on main shaft due to the effect of gravity, so far bullet has been disassembled.Further; described bullet guide plate one side is provided with several electromagnet for stoping bullet to glide; electromagnet is connected with Programmable Logic Controller; electromagnet is positioned at guide slide dorsal part top; after bullet is adsorbed; the upper end of bullet and the upper surface of bullet guide plate are positioned at same level, do not affect vibrating disk and continue ammunition feed; Due to bullet, to be iron material matter enable the magnetic head of electromagnet by the magnetic force of regulating magnet that by bullet absorption, not landing is got off, and bullet rotate because shell case bottom weight is large fall into track make shell case down bullet upward, the shell case being convenient to bullet enters in the blind hole of rotary main shaft.Described curved screen is provided with electric spark sensor.Distance between described curved screen and rotary main shaft increases gradually, and shell case slides on curved screen and displacement is increasing, and ammunition produces large kinetic energy, is convenient to the ammunition in shell case completely to topple over out; The other end of its curved screen and the distance of rotary main shaft are less than the length of shell case, one end of shell case can be made to slide on screen cloth on the one hand, can prevent shell case landing from causing ammunition can not be separated with shell case at curved screen on the other hand.Described curved screen adopts special super abrasive plastics to make, and special super abrasive plastics are made up of following part, polytetrafluoroethylene (PTFE) 50-70 part, antimony oxide 3-5 part, deca-BDE 2-3 part, Graphene 8-10 part, glass fibre 10-15 part, many phosphatidic acids 5-6 part, methylol fatty amine 9-10 part, polyethylene glycol 1-3 part, dibasic lead phosphite 3-5 part, terephthalyl alcohol 5-8 part, vinyl acetate 3-5 part.Use special super abrasive plastic warp test of the present invention, curved screen does not still have fragmentation after using 3200 hours continuously, and curved screen is using 50 hours continuously, temperature is no more than 60 degree, the heat that curved screen occurs is little, and plastic mesh can not produce electric spark with shell case, security performance is high.
Whole process airtight explosion-proof in carry out, and undertaken by long distance control system that remote control & monitor is whole disassembles process, and notify monitor staff in time by automatic alarm system, the abnormal accident occurred in process is disassembled in timely eliminating, whole production line is by the operation of PLC control realization Coupled motion, unmanned can be realized, automatically working after start.Production is disassembled in totally-enclosed, the automation that achieve bullet, changes Traditional Man and disassembles pattern, and efficiency improves 300 times, and can not cause casualties, and reduces to disassemble process and to meet accident the probability caused casualties, and improves production efficiency.
Claims (10)
1. a bullet automatic disassemble production line, it is characterized in that: comprise bullet auto-sequencing feeding machanism, bullet shell case separating mechanism, ammunition recovering mechanism and control unit, described bullet auto-sequencing feeding machanism, bullet shell case separating mechanism, ammunition recovering mechanism connect successively, and described bullet auto-sequencing feeding machanism, bullet shell case separating mechanism are connected with described control unit signal respectively.
2. bullet automatic disassemble production line as claimed in claim 1, is characterized in that: the bullet guide plate that described bullet auto-sequencing feeding machanism involving vibrations dish is connected with vibrating disk discharging opening.
3. bullet automatic disassemble production line as claimed in claim 2, it is characterized in that: bullet shell case separating mechanism comprises by motor-driven rotary main shaft and is positioned at rotary main shaft side gripping mechanism, described rotary main shaft is provided with at least one row for holding several blind holes of shell case, the guide slide of described bullet guide plate is coaxial with blind hole, described bullet guide plate one side is provided with the electromagnet for stoping bullet to glide, described gripping mechanism comprises the baffle plate for holding bullet, and described baffle plate is provided with the hydraulic mechanism for being clamped by bullet.
4. bullet automatic disassemble production line as claimed in claim 3, is characterized in that: hydraulic mechanism comprises the electric hydraulic lifting jack being positioned at pressing plate top and the pressing plate being located at electric hydraulic lifting jack telescopic end.
5. bullet automatic disassemble production line as claimed in claim 4, is characterized in that: the distance of described curved screen and rotary main shaft is less than the height of shell case.
6. bullet automatic disassemble production line as claimed in claim 5, is characterized in that: baffle plate is provided with the groove matched with bullet on rotary main shaft.
7. bullet automatic disassemble production line as claimed in claim 6, is characterized in that: blind hole is distributed on rotary main shaft.
8. bullet automatic disassemble production line as claimed in claim 7, it is characterized in that: the guide slide of bullet guide plate is equipped with proximity switch, when the hole that is installed on main shaft is just in time coaxial with slideway, main shaft stops operating, on magnetic slideway, magnetic disappears simultaneously, and bullet falls into the hole that is installed.
9. bullet automatic disassemble production line as claimed in claim 8, it is characterized in that: pressing plate has several springs contacted with bullet, curved screen is provided with electric spark sensor, control unit adopts Programmable Logic Controller, and Programmable Logic Controller is connected with electric hydraulic lifting jack, motor, electromagnet, proximity switch, electric spark sensor respectively.
10. a bullet automatic disassemble method, is characterized in that: comprise the following steps:
1) bullet is sent into vibrating disk blow tank by Controlled by Programmable Controller vibrating disk work in order;
2) several electromagnet energising at the Controlled by Programmable Controller bullet guide plate back side, the bullet in blow tank slips into bullet guide plate, and due to the effect of electromagnet, bullet is attracted in the groove on bullet guide plate;
3) under the slideway of bullet guide plate, proximity switch is housed, when the hole that is installed on main shaft is just in time coaxial with slideway, Controlled by Programmable Controller motor stalls, simultaneously Controlled by Programmable Controller electromagnet deenergization, on magnetic slideway, magnetic disappears, and bullet falls into the hole that is installed;
4) set delay time by Programmable Logic Controller, again rotate after rotary main shaft certain hour, when bullet and V-type groove collide, owing to only having bullet outside exposed, and shell case is placed in the hole that is installed, and under the effect of impact force, bullet is separated with shell case; Simultaneously on rotary main shaft another row's blind hole according to step 2), 3) load bullet, again rotate after rotary main shaft certain hour, when bullet and V-type groove collide, owing to only having bullet outside exposed, and shell case is placed in the hole that is installed, under the effect of impact force, bullet is separated with shell case.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510265381.0A CN104833278B (en) | 2015-05-22 | 2015-05-22 | A kind of bullet disassembles production line automatically |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510265381.0A CN104833278B (en) | 2015-05-22 | 2015-05-22 | A kind of bullet disassembles production line automatically |
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| Publication Number | Publication Date |
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| CN104833278A true CN104833278A (en) | 2015-08-12 |
| CN104833278B CN104833278B (en) | 2017-03-29 |
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| CN201510265381.0A Expired - Fee Related CN104833278B (en) | 2015-05-22 | 2015-05-22 | A kind of bullet disassembles production line automatically |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106091845A (en) * | 2016-08-18 | 2016-11-09 | 沈阳凤天机器人科技有限公司 | Inefficacy ammunition automatic classifying system |
| CN106382865A (en) * | 2016-11-30 | 2017-02-08 | 中国人民解放军武汉军械士官学校 | Automatic cartridge dismounting production line and dismounting method thereof |
| CN114577074A (en) * | 2022-03-31 | 2022-06-03 | 江苏西顿科技有限公司 | Automatic ammunition disassembling device |
| CN114791244A (en) * | 2022-03-31 | 2022-07-26 | 江苏西顿科技有限公司 | Automatic ammunition disassembling device |
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| CN102597690A (en) * | 2009-07-31 | 2012-07-18 | 利夫尼古拉维奇科什金自动化流水线设计所公开股份公司 | Method and device for disassembling small arms ammunition |
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| GB627268A (en) * | 1946-07-11 | 1949-08-04 | Tech Modernes S A | Apparatus for recovering and unpriming the elements forming small bore ammunition |
| RU2089841C1 (en) * | 1991-01-02 | 1997-09-10 | Акционерное общество "Барнаульский станкостроительный завод" | Method of dismounting of bullets |
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| RU2449238C1 (en) * | 2010-10-26 | 2012-04-27 | Федеральное государственное унитарное предприятие "Федеральный научно-производственный центр "Прибор" | Automatic line of projectile recycling |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106091845A (en) * | 2016-08-18 | 2016-11-09 | 沈阳凤天机器人科技有限公司 | Inefficacy ammunition automatic classifying system |
| CN106382865A (en) * | 2016-11-30 | 2017-02-08 | 中国人民解放军武汉军械士官学校 | Automatic cartridge dismounting production line and dismounting method thereof |
| CN106382865B (en) * | 2016-11-30 | 2018-02-27 | 中国人民解放军武汉军械士官学校 | Production line and its disassembling method are disassembled in a kind of bullet automation |
| CN114577074A (en) * | 2022-03-31 | 2022-06-03 | 江苏西顿科技有限公司 | Automatic ammunition disassembling device |
| CN114791244A (en) * | 2022-03-31 | 2022-07-26 | 江苏西顿科技有限公司 | Automatic ammunition disassembling device |
| CN114577074B (en) * | 2022-03-31 | 2023-05-30 | 江苏西顿科技有限公司 | Automatic ammunition disassembling device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104833278B (en) | 2017-03-29 |
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