CN104831570B - A waste paper-plastic composite material paper-plastic separation production system and separation method - Google Patents

A waste paper-plastic composite material paper-plastic separation production system and separation method Download PDF

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CN104831570B
CN104831570B CN201510249531.9A CN201510249531A CN104831570B CN 104831570 B CN104831570 B CN 104831570B CN 201510249531 A CN201510249531 A CN 201510249531A CN 104831570 B CN104831570 B CN 104831570B
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paper
plastic
pulp
separation
waste paper
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CN104831570A (en
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周江华
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Ma'anshan Huasheng Environmental Protection Technology Co ltd
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Ma'anshan Huacheng Plastic Industry Co ltd
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/12Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
    • D21B1/30Defibrating by other means
    • D21B1/32Defibrating by other means of waste paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/12Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
    • D21B1/30Defibrating by other means
    • D21B1/32Defibrating by other means of waste paper
    • D21B1/322Defibrating by other means of waste paper coated with synthetic materials
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/12Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
    • D21B1/30Defibrating by other means
    • D21B1/32Defibrating by other means of waste paper
    • D21B1/325Defibrating by other means of waste paper de-inking devices
    • D21B1/327Defibrating by other means of waste paper de-inking devices using flotation devices
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/12Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by wet methods, by the use of steam
    • D21B1/30Defibrating by other means
    • D21B1/34Kneading or mixing; Pulpers
    • D21B1/345Pulpers
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21DTREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
    • D21D5/00Purification of the pulp suspension by mechanical means; Apparatus therefor
    • D21D5/02Straining or screening the pulp
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/64Paper recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Paper (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a waste paper-plastic composite material paper-plastic separation production system and a waste paper-plastic composite material paper-plastic separation method, and belongs to the technical field of waste paper-plastic composite material treatment. The invention relates to a waste paper-plastic composite material paper-plastic separation production system, which comprises a paper-plastic separation device and a paper pulp treatment device after paper-plastic separation, wherein the paper-plastic separation device comprises a feeding hole, a material pushing mechanism, a material extruding device and a friction mechanism; the paper pulp treatment device after paper-plastic separation comprises a paper pulp impurity removing mechanism and a paper pulp extruding mechanism; the paper pulp extruding mechanism comprises a feed chute, a feed guiding plate, a material collecting box, power equipment, a support, a water collecting tank and extruding equipment; the extrusion equipment is fixed on the support of the frame-shaped structure, and the water collecting tank is arranged at the bottom of the extrusion equipment. The invention realizes the purposes of improving the production efficiency by separating the waste paper and the plastic from the composite material of the waste paper and the plastic, being suitable for any waste paper and plastic composite material classified in China and recycling water resources through the steps of separating the paper and the plastic → removing impurities from the paper pulp, standing and precipitating the paper pulp, extruding the paper pulp, compressing and packaging the plastic sheets and the like.

Description

一种废旧纸塑复合材料纸塑分离生产系统及分离方法A waste paper-plastic composite material paper-plastic separation production system and separation method

技术领域technical field

本发明涉及属于废旧纸塑复合材料处理技术领域,尤其涉及一种废旧纸塑复合材料纸塑分离生产系统及分离方法。The invention relates to the technical field of processing waste paper-plastic composite materials, in particular to a paper-plastic separation production system and a separation method for waste paper-plastic composite materials.

背景技术Background technique

我国的经济高速发展,大部分包装材料都在纸箱上附加各类塑料薄膜,彩印压膜而成,采用的是纸塑复合材料,这种材料经济实用、可防霉防潮防渗水,所以大量应用于食品包装,被利用后产生的废弃物再次利用一直是难以处理的大麻烦,牛奶盒包装纸、淋膜纸、PP袋标签等覆纸覆塑材料在生产中或使用后就必须把纸和塑料完全分开,不然无法再回收利用。With the rapid development of our country's economy, most of the packaging materials are made of various types of plastic films on cartons, which are printed and laminated. Paper-plastic composite materials are used. Applied to food packaging, the reuse of waste generated after being used has always been a big trouble that is difficult to deal with. Paper-coated and plastic-coated materials such as milk carton wrapping paper, coated paper, and PP bag labels must be removed during production or after use. Separated completely from plastic, otherwise it cannot be recycled.

废旧纸塑复合材料的回收再利用是资源再生的一种重要途径,但由于纸塑的不同性能,此种材料不能直接处理回收:其原因一是纸袋可以降解,但塑料不能降解;其原因二是塑料可以再生造粒,但纸袋不能再生造粒。若不处理,两者都会造成环境的污染,且浪费了资源。要进行回收,必须先将纸塑进行分离,再分别处理。目前,市场的纸塑分离有采用直接加热,再人工拿出撕扯开的方式。这种方法存在灼伤的危险,且分离不彻底,使利用此方法回收材料再生产的产品性能大大降低,劳动强度大,效率低下。此前的湿式处理法,主要是依靠水的冲击力和湿度分离,纸浆无法收集,而且占地面积大;传统的碎浆机为了实现塑料皮和木浆纤维的分离,大多采用长时间充分浸泡的办法,但容易造成水资源的浪费和污染,而且效率也不高。The recycling and reuse of waste paper-plastic composite materials is an important way to regenerate resources, but due to the different properties of paper and plastic, this material cannot be directly processed and recycled: the first reason is that paper bags can be degraded, but plastics cannot be degraded; the second reason is that It is plastic that can be regenerated and granulated, but paper bags cannot be regenerated and granulated. If left untreated, both will cause environmental pollution and waste resources. To recycle, the paper and plastic must be separated first, and then processed separately. At present, the separation of paper and plastic in the market adopts the method of direct heating, and then manual tearing. There is a risk of burns in this method, and the separation is not complete, so that the performance of the product reproduced by using the recycled material in this method is greatly reduced, the labor intensity is high, and the efficiency is low. The previous wet processing method mainly relied on the impact force of water and the separation of humidity, the pulp could not be collected, and it occupied a large area; in order to separate the plastic skin and wood pulp fibers, most of the traditional pulpers used long-term and fully soaked pulp. method, but it is easy to cause waste and pollution of water resources, and the efficiency is not high.

目前也有进口发达国家的纸塑分离系统,众所周知,发达国家对垃圾分类细化程度较高,而这种发达国家的纸塑分离系统是根据不同的细分垃圾选择不同的分离系统进行处理。国内的垃圾分类还比较粗放,大部分城市仅仅使用了二元式分类,能够循环利用的废旧纸塑复合材料往往掺杂着其它材料,致使进口的发达国家的纸塑分离系统对国内分类的废旧纸塑复合材料的处理有水土不服的情况:一是由于进料口小,生产效率低;二是由于废旧纸塑复合材料内其它杂质较多,经常导致其停车;造成很多垃圾处理厂家花高额外汇购买的进口纸塑分离系统大批量闲置。At present, there are also paper-plastic separation systems imported from developed countries. As we all know, developed countries have a high degree of refinement in waste classification, and this paper-plastic separation system in developed countries selects different separation systems for processing according to different subdivided wastes. Domestic waste classification is still relatively extensive, most cities only use binary classification, and waste paper-plastic composite materials that can be recycled are often mixed with other materials, resulting in the import of paper-plastic separation systems in developed countries. The treatment of paper-plastic composite materials is not acclimatized: one is that the production efficiency is low due to the small feeding port; the other is that there are many other impurities in the waste paper-plastic composite materials, which often cause it to stop; many garbage disposal factories spend high A large number of imported paper-plastic separation systems purchased by foreign exchange are idle.

中国专利申请号:201020605314.1,公开日:2012.01.04的专利文献公开了一种环保型纸塑分离系统装置,由绞碎机、输送带、圆筒筛、第一水洗浆池、振动筛、输送管道、第二水洗浆池、振动斜筛按顺序连接组成,振动斜筛还分别连接挤浆机和打包机,采用绞碎、浸泡、筛选等程序,使废弃的纸塑复合材料有效剥离,并将剥离后的纸转化还原为纸浆,将剥离后集中回收的塑料可直接造粒,既将废旧的纸塑材料变废为宝,又解决了环保问题。但该实用新型用了两次洗浆池,需要大量的水来完成,容易造成水资源的浪费,而且洗浆时间也较长(为了充分浸泡),生产效率有待提高。Chinese patent application number: 201020605314.1, publication date: 2012.01.04, the patent literature discloses an environment-friendly paper-plastic separation system device, which consists of a shredder, a conveyor belt, a cylindrical screen, the first washing pulp tank, a vibrating screen, a conveying The pipeline, the second water washing tank, and the vibrating inclined screen are connected in sequence. The vibrating inclined screen is also connected to the squeezer and the baler respectively, and procedures such as mincing, soaking, and screening are used to effectively peel off the waste paper-plastic composite materials. The stripped paper is converted and restored to pulp, and the plastic recycled after stripping can be directly granulated, which not only turns waste paper and plastic materials into treasure, but also solves the problem of environmental protection. But this utility model has used pulp washing tank twice, needs a large amount of water to finish, causes the waste of water resource easily, and pulp washing time is also longer (in order to fully soak), and production efficiency needs to be improved.

发明内容Contents of the invention

1.发明要解决的技术问题1. The technical problem to be solved by the invention

针对现有技术中废旧纸塑复合材料纸塑分离效率低、进口纸塑分离系统不适应国内分类的废旧纸塑复合材料、现有纸塑分离系统水资源浪费大的问题,本发明提供了一种废旧纸塑复合材料纸塑分离生产系统及分离方法。它可以实现提高生产效率、适用于国内分类的任何废旧纸塑复合材料的纸塑分离且水资源循环利用的目的。Aiming at the problems in the prior art that the paper-plastic separation efficiency of waste paper-plastic composite materials is low, the imported paper-plastic separation system is not suitable for waste paper-plastic composite materials classified in China, and the existing paper-plastic separation system wastes a lot of water resources, the present invention provides a Disclosed are a paper-plastic separation production system and a separation method for waste paper-plastic composite materials. It can achieve the purpose of improving production efficiency, separating paper and plastic from any waste paper and plastic composite materials suitable for domestic classification, and recycling water resources.

2.技术方案2. Technical solution

本项发明主要的工作原理就是通过水为介质,高速摩擦把纸和塑料分离开,彻底解决覆膜废纸作为造纸原料的应用难题,分离出来的塑料作为塑化原料,经挤塑机改性后作为汽车底盘护板、工程板、铝塑板填充料、花盆等,在各项应用中发挥出最大的经济效益。The main working principle of this invention is to use water as the medium and high-speed friction to separate paper and plastics, which completely solves the application problem of coated waste paper as papermaking raw materials. The separated plastics are used as plasticizing raw materials and modified by extruders. Afterwards, it can be used as automobile chassis guard plate, engineering plate, aluminum-plastic plate filler, flower pot, etc., to exert the greatest economic benefits in various applications.

为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:

一种废旧纸塑复合材料纸塑分离生产系统,包括纸塑分离装置和纸塑分离后纸浆处理装置,纸塑分离装置包括进料口、物料推送机构、挤料器和摩擦机构;纸塑分离后纸浆处理装置包括纸浆除杂机构和纸浆挤压机构,其中:物料推送机构和摩擦机构均为桶体结构,进料口设置在物料推送机构的一端并与其相通,挤料器可拆卸安装在物料推送机构的另一端;摩擦机构和挤料器的出料端相连;进水口设置在摩擦机构的左端上方位置;摩擦机构包括进水口、立角筛、出浆口、出塑口和电机A;立角筛及其电机A呈立角筛在内、电机A在右端固定设置在摩擦机构轴线上,立角筛呈桶筛状;出浆口和出塑口从左至右分别设置在摩擦机构的底部,出塑口靠近立角筛的右端出口处;纸浆除杂机构包括进料管、暂存箱、电机B、纸浆池、杂质收集箱和滚桶筛;进料管一端和纸浆原料池相通,另一端和暂存箱相通;暂存箱和滚桶筛通过连接管相通;滚桶筛正下方设置纸浆池;滚桶筛左端固定连接在固定支架上,其中轴右端和电机B传动连接,左端杂质出口和杂质收集箱相通;纸浆挤压机构包括引料槽、引料板、集料箱、动力设备、支架、集水池和挤压设备;引料槽与纸浆池相通,并通过引料板与挤压设备配合连接;挤压设备固定在框形结构的支架上,集水池设置在挤压设备底部;集料箱设置在挤压设备出口处。A paper-plastic separation production system for waste paper-plastic composite materials, including a paper-plastic separation device and a pulp processing device after paper-plastic separation. The paper-plastic separation device includes a feed inlet, a material pushing mechanism, an extruder and a friction mechanism; The post-pulp treatment device includes a pulp removal mechanism and a pulp extrusion mechanism, wherein: the material pushing mechanism and the friction mechanism are barrel structures, the feeding port is set at one end of the material pushing mechanism and communicates with it, and the extruder is detachable and installed on the The other end of the material pushing mechanism; the friction mechanism is connected to the discharge end of the extruder; the water inlet is set above the left end of the friction mechanism; the friction mechanism includes a water inlet, a vertical angle screen, a pulp outlet, a plastic outlet and a motor A The vertical angle sieve and its motor A are inside the vertical angle sieve, and the motor A is fixedly arranged on the axis of the friction mechanism at the right end, and the vertical angle sieve is in the shape of a barrel sieve; At the bottom of the mechanism, the plastic outlet is close to the right end of the vertical angle screen; the pulp removal mechanism includes a feed pipe, a temporary storage box, a motor B, a pulp tank, a foreign matter collection box and a drum screen; one end of the feed pipe and pulp raw materials The pool is connected, and the other end is connected with the temporary storage box; the temporary storage box and the drum screen are connected through a connecting pipe; the pulp tank is set directly below the drum screen; the left end of the drum screen is fixedly connected to the fixed bracket, and the right end of the shaft is driven by motor B Connection, the impurity outlet at the left end communicates with the impurity collection box; the pulp extrusion mechanism includes a feed tank, a feed plate, a collection box, power equipment, supports, a sump and extrusion equipment; the feed tank communicates with the pulp tank, and through the feed plate and The extruding equipment is matched and connected; the extruding equipment is fixed on the support of the frame structure, the sump is arranged at the bottom of the extruding equipment; the collecting box is arranged at the outlet of the extruding equipment.

优选的方案,挤料器为十字刀结构;物料推送机构为螺旋推进式结构。In the preferred solution, the extruder is a cross knife structure; the material pushing mechanism is a screw propulsion structure.

优选的方案,滚桶筛呈右端下倾式结构;挤压设备包括引料辊、上挤压辊和下挤压辊,三辊呈“品”字形结构、上挤压辊在上固定连接在支架上,引料板的前端和引料辊圆面相切,宽度和引料辊的长度一致。In the preferred solution, the drum sieve has a downward-inclining structure at the right end; the extrusion equipment includes a feed roller, an upper extrusion roller and a lower extrusion roller, and the three rollers are in the shape of a "product"; Above, the front end of the feed plate is tangent to the circular surface of the feed roll, and the width is consistent with the length of the feed roll.

优选的方案,立角筛为六角筛;电机A为高速电机;滚桶筛为N个,均匀分布在暂存箱的右侧,其内壁均匀设置有挡条;动力设备包括减速机和电机C,电机C和减速机传动式连接,减速机和引料辊、上挤压辊和下挤压辊的中轴通过轴承传动式连接。In the preferred solution, the vertical angle screen is a hexagonal screen; the motor A is a high-speed motor; there are N drum screens, which are evenly distributed on the right side of the temporary storage box, and the inner wall is uniformly provided with retaining bars; the power equipment includes a reducer and a motor C , The motor C is connected with the reducer in transmission mode, and the central axis of the reducer and the lead roller, the upper extrusion roller and the lower extrusion roller is connected in transmission type through bearings.

优选的方案,滚桶筛数量为3个,倾角为5~30度;引料槽和引料板相连通处设置有滤网;沿立角筛内网壁均匀设置摩擦块。In the preferred scheme, the number of drum sieves is 3, and the inclination angle is 5-30 degrees; a filter screen is arranged at the connection between the feed trough and the feed plate; friction blocks are evenly arranged along the inner mesh wall of the vertical angle screen.

优选的方案,立角筛右侧呈收口状,出塑口靠近立角筛的收口处;滚桶筛转数为1~2转/秒,其筛网目数为20~50目;挡条呈螺旋状分布;引料辊、上挤压辊和下挤压辊材质为橡胶辊。The preferred solution is that the right side of the vertical angle sieve is closed, and the plastic outlet is close to the closing position of the vertical angle sieve; the rotation speed of the drum sieve is 1 to 2 revolutions per second, and the mesh number of the screen is 20 to 50 mesh; It is distributed in a spiral shape; the material of the lead roller, the upper extrusion roller and the lower extrusion roller is rubber roller.

优选的方案,摩擦机构内水的体积为总容量的60%~80%。In a preferred solution, the volume of water in the friction mechanism is 60% to 80% of the total capacity.

一种废旧纸塑复合材料纸塑分离生产系统的纸塑分离方法,其步骤为:A paper-plastic separation method of a waste paper-plastic composite material paper-plastic separation production system, the steps of which are:

A、纸塑分离:启动纸塑分离装置,废旧纸塑包装材料从进料口进入系统,在物料推送机构推送作用下,经过挤料器的分割,分解成废旧纸塑片后进入摩擦机构;进水口开始注入系统的循环水,电机A带动立角筛高速旋转,在水的作用下形成高强度涡流揉搓循环摩擦作用,使废旧纸塑片在全方位高强度受到冲击和纸塑的摩擦分离,把纸浆充分疏解为纤维,在水的润胀作用下,避免了纸浆纤维的切断,纸浆从立角筛筛板底下的出浆口流出,而分离后的塑片从出塑口排出;A. Paper-plastic separation: start the paper-plastic separation device, and the waste paper-plastic packaging materials enter the system from the feeding port. Under the pushing action of the material pushing mechanism, they are separated by the extruder, decomposed into waste paper-plastic pieces, and then enter the friction mechanism; The water inlet starts to inject the circulating water of the system, and the motor A drives the vertical angle screen to rotate at a high speed, forming a high-intensity eddy current rubbing and cyclic friction under the action of the water, so that the waste paper and plastic sheets are subjected to high-strength impact and friction separation of paper and plastic in all directions , the pulp is fully decomposed into fibers, under the swelling action of water, the cutting of pulp fibers is avoided, the pulp flows out from the pulp outlet under the sieve plate of the vertical angle sieve, and the separated plastic sheets are discharged from the plastic outlet;

B、纸浆除杂:出浆口流出的纸浆通过泵送至纸浆除杂机构的进料管,并顺流至暂存箱,在暂存箱的分配作用下,纸浆通过连接管流入每个滚桶筛;在电机B带动下,滚桶筛均速旋转,除杂后的纸浆通过筛网网眼,在重力作用下,垂直落入纸浆池;没有通过筛网网眼的杂质,比如金属、塑片、铝箔等,通过滚桶筛侧端的杂质出口落入杂质收集箱;B. Pulp removal: The pulp flowing out of the pulp outlet is pumped to the feed pipe of the pulp removal mechanism, and flows downstream to the temporary storage box. Under the distribution of the temporary storage box, the pulp flows into each roller through the connecting pipe. Barrel sieve; driven by motor B, the drum sieve rotates at a uniform speed, and the pulp after removal of impurities passes through the mesh of the screen and falls vertically into the pulp tank under the action of gravity; impurities that do not pass through the mesh of the screen, such as metal and plastic sheets , aluminum foil, etc., fall into the impurity collection box through the impurity outlet at the side end of the drum screen;

C、纸浆静置沉淀:纸浆池内纸浆静置1~5小时后,上清液通过泵送至进水口循环使用;C. The pulp is left to settle: after the pulp is left to stand for 1 to 5 hours in the pulp tank, the supernatant is pumped to the water inlet for recycling;

D、纸浆挤压:纸浆池内沉淀后的纸浆泵送至引料槽,并顺着引料板流入挤压设备;纸浆通过挤压设备的挤压脱水后,产生的纸浆饼掉入集料箱;挤压出来的水落入集水池,也通过泵送至进水口循环使用;D. Pulp extrusion: The pulp settled in the pulp tank is pumped to the feed tank, and flows into the extrusion equipment along the feed plate; after the pulp is extruded and dehydrated by the extrusion equipment, the pulp cake produced falls into the collection box; The pressed water falls into the sump and is also pumped to the water inlet for recycling;

E、塑片压缩包装:步骤A中分离后的塑片从出塑口排出后,通过皮带运输至压缩包装机压缩包装或直接转入后续工序处理。E. Plastic sheet compression packaging: After the separated plastic sheet in step A is discharged from the plastic outlet, it is transported to the compression packaging machine by a belt for compression packaging or directly transferred to the subsequent process for processing.

进一步的处理方案,步骤B后进行多级纸浆脱水装置,纸浆池内纸浆先过5毫米网筛,将大于与5毫米的纸浆第一步分离,然后过800目直立漏网,再经高速泵抽入网质传送带,经压榨机压榨成条状;小于5毫米的纸浆在多极压滤机进一步分离,压滤机出来的水便为无杂质清水,返回进水口循环使用。Further treatment plan, step B is followed by a multi-stage pulp dehydration device. The pulp in the pulp tank first passes through a 5 mm mesh screen, and the pulp larger than 5 mm is separated in the first step, and then passes through an 800-mesh vertical screen, and then pumped into the net by a high-speed pump The quality conveyor belt is pressed into strips by the press; the pulp less than 5 mm is further separated in the multi-stage filter press, and the water from the filter press is clean water without impurities, which is returned to the water inlet for recycling.

进一步的处理方案,步骤D中,纸浆池内沉淀后的纸浆通过网质皮带机输送至引料槽。In a further treatment scheme, in step D, the settled pulp in the pulp tank is transported to the feed trough by a mesh belt conveyor.

3.有益效果3. Beneficial effect

采用本发明提供的技术方案,与现有技术相比,具有如下有益效果:Compared with the prior art, the technical solution provided by the invention has the following beneficial effects:

(1)本发明的废旧纸塑复合材料纸塑分离生产系统,通过物料推送机构和挤料器配合作用,将各种废旧纸箱处理成碎片,再通过摩擦机构中水和立角筛的协同作用产生高强度涡流揉搓循环,将碎片中的纸塑摩擦分离;分离后纸浆通过暂存箱的引导和滚桶筛的旋转作用,实现了纸塑分离后纸浆除杂效率高的目的,而且是流水线作业,工人劳动强度低,大量过滤后的水还能够循环利用,水资源浪费少;除杂后的纸浆,在引料槽、引料板的配合作用进入挤压机构后,出料厚薄均匀一致;挤压出的水在集水池收集后,还能循环在生产中利用;实现了提高生产效率、适用于国内分类的任何废旧纸塑复合材料且水资源循环利用的目的;(1) The paper-plastic separation production system of waste paper-plastic composite materials of the present invention processes various waste cartons into pieces through the cooperation of the material pushing mechanism and the extruder, and then through the synergistic effect of the water in the friction mechanism and the vertical angle sieve High-strength eddy current kneading cycle is generated to separate the paper and plastic in the debris by friction; after separation, the pulp is guided by the temporary storage box and the rotation of the drum screen, which realizes the purpose of high efficiency of pulp removal after paper and plastic separation, and is an assembly line Work, the labor intensity of workers is low, a large amount of filtered water can be recycled, and there is less waste of water resources; the pulp after impurity removal enters the extrusion mechanism through the cooperation of the introduction trough and the introduction plate, and the thickness of the output is uniform; extrusion The extruded water can be recycled and used in production after being collected in the sump; it realizes the purpose of improving production efficiency, applicable to any waste paper-plastic composite materials classified in China, and recycling water resources;

(2)本发明的废旧纸塑复合材料纸塑分离生产系统,十字刀结构和螺旋推进式物料推送机构的配合作用,使各类废纸箱的碎片化更加容易;(2) The paper-plastic separation production system of the waste paper-plastic composite material of the present invention, the cooperation of the cross knife structure and the spiral propulsion type material pushing mechanism makes the fragmentation of various waste paper boxes easier;

(3)本发明的废旧纸塑复合材料纸塑分离生产系统,滚桶筛右端下倾式结构,为纸浆的流动提供动力;引料辊、上挤压辊和下挤压辊的协同作用,即保证了挤压后厚薄均匀,又保证了纸浆挤压除水后的含水率适于后续加工;(3) The paper-plastic separation production system of the waste paper-plastic composite material of the present invention has a downward-inclining structure at the right end of the drum screen, which provides power for the flow of pulp; the synergistic effect of the feed roller, the upper squeeze roller and the lower squeeze roller, It ensures uniform thickness after extrusion, and ensures that the moisture content of the pulp after dehydration is suitable for subsequent processing;

(4)本发明的废旧纸塑复合材料纸塑分离生产系统,六角筛和高速电机的协同作用,增强了纸塑分离效果,生产效率更高;滚桶筛可以设置多个,提高除杂效率;挡条的使用,可缓冲纸浆的流速,除杂彻底,还可以引导杂质向出口运动;挤压机构中电机C和减速机的配合作用,可以调节三辊的适宜的转速,以适应于加工参数的需要;(4) The paper-plastic separation production system of waste paper-plastic composite materials of the present invention, the synergistic effect of the hexagonal screen and the high-speed motor enhance the separation effect of paper and plastic, and the production efficiency is higher; multiple drum screens can be installed to improve the efficiency of impurity removal ;The use of the baffle can buffer the flow rate of the pulp, remove the impurities thoroughly, and guide the impurities to move to the outlet; the cooperation between the motor C and the reducer in the extrusion mechanism can adjust the appropriate speed of the three rollers to adapt to the processing The need for parameters;

(5)本发明的废旧纸塑复合材料纸塑分离生产系统,滚桶筛设置3个,是正常生产所需要数量;倾角为5~30度的设置,是发明人长期生产实践得到的最适宜的倾角范围,过大流速过快,影响除杂效果,过低则流速过慢,影响效率;纸浆挤压机构中引料槽和引料板相连通处滤网的设置,有利于防止其它杂质进入挤压后的纸浆;摩擦块的使用,增加涡流揉搓强度,提高纸塑分离的效率;(5) In the waste paper-plastic composite material paper-plastic separation production system of the present invention, three drum screens are provided, which is the quantity required for normal production; the setting with an inclination angle of 5 to 30 degrees is the most suitable obtained by the inventor's long-term production practice If the inclination angle range is too large, the flow rate will be too fast, which will affect the effect of impurity removal, and if it is too low, the flow rate will be too slow, which will affect the efficiency; the setting of the filter screen at the connection between the feed tank and the feed plate in the pulp extrusion mechanism is beneficial to prevent other impurities from entering the extrusion. Pressed pulp; the use of friction blocks increases the strength of eddy current rubbing and improves the separation efficiency of paper and plastic;

(6)本发明的废旧纸塑复合材料纸塑分离生产系统,立角筛右侧呈收口状,方便分离后塑料片的收集;纸浆除杂机构中挡条呈螺旋状分布,生产效果最好,除杂更彻底还不影响物料的流动;滚桶筛转数为1~2转/秒,其筛网目数为20~50目,是发明人根据废旧纸箱纸塑分离后的纸浆特点总结出的最佳工艺参数范围;纸浆挤压机构中橡胶辊的设置,对纸浆缓冲式挤压,有效防止过度挤压而使其含水率不适于后续加工;(6) In the paper-plastic separation production system of waste paper-plastic composite materials of the present invention, the right side of the vertical angle sieve is closed, which facilitates the collection of plastic pieces after separation; the bars in the pulp removal mechanism are distributed in a spiral shape, and the production effect is the best , the removal of impurities is more thorough and does not affect the flow of materials; the rotation speed of the drum sieve is 1 to 2 revolutions per second, and the mesh number of the screen is 20 to 50 meshes. The optimal process parameter range; the setting of the rubber roller in the pulp extrusion mechanism can effectively prevent excessive extrusion and make the moisture content unsuitable for subsequent processing for pulp extrusion;

(7)本发明的废旧纸塑复合材料纸塑分离生产系统,摩擦机构内水的体积为总容量的60%~80%,是发明人经过长时间实践得出的最佳容量范围,即实现了纸塑分离的最大效果,又不至于对电机增加过多负载;(7) In the waste paper-plastic composite material paper-plastic separation production system of the present invention, the volume of water in the friction mechanism is 60% to 80% of the total capacity, which is the best capacity range obtained by the inventor through long-term practice, that is, to achieve The maximum effect of paper-plastic separation is achieved without adding too much load to the motor;

(8)本发明的废旧纸塑复合材料纸塑分离生产系统的纸塑分离方法,经过纸塑分离→纸浆除杂→纸浆静置沉淀→纸浆挤压→塑片压缩包装等步骤,步骤易于操作和监控,适用于各种废旧塑皮纸箱等各种包材的处理,适用范围广;(8) The paper-plastic separation method of the waste paper-plastic composite material paper-plastic separation production system of the present invention, through the steps of paper-plastic separation → pulp removal → pulp static precipitation → pulp extrusion → plastic sheet compression packaging and other steps, the steps are easy to operate And monitoring, suitable for the treatment of various packaging materials such as waste plastic cartons, with a wide range of applications;

(9)本发明的废旧纸塑复合材料纸塑分离生产系统的纸塑分离方法,多级纸浆脱水装置的使用,便于对纸浆进行进一步的分类,大于与5毫米的纸浆,返回造纸厂造成高强度瓦楞纸,是纸箱中间受力层最好的材料;小于5毫米的纸浆,是新闻纸、牛皮纸的原材料,提高纸浆的利用效果和其价值的最大化应用;(9) The paper-plastic separation method of the waste paper-plastic composite material paper-plastic separation production system of the present invention, the use of multi-stage pulp dewatering device, is convenient to carry out further classification to pulp, and the paper pulp that is greater than and 5 millimeters returns to paper mill and causes high High-strength corrugated paper is the best material for the stress-bearing layer in the middle of the carton; pulp less than 5 mm is the raw material for newsprint and kraft paper, which improves the utilization effect of pulp and maximizes its value;

(10)本发明的废旧纸塑复合材料纸塑分离生产系统的纸塑分离方法,网质皮带机的应用,使纸浆在输送过程中就进行过滤,提高生产效率;(10) The paper-plastic separation method of the waste paper-plastic composite material paper-plastic separation production system of the present invention, the application of the mesh belt conveyor, makes the pulp filter during the conveying process, and improves the production efficiency;

(11)本发明的废旧纸塑复合材料纸塑分离生产系统及其分离方法,有效解决了覆膜废料不容易作为造纸原料的难题;拓宽了再生纸生产的原料领域;生产过程中无二次污染产生,真正做到了再生资源的合理利用,实现效益最大化,减轻了固体废弃物的处理负担,保护了环境。(11) The paper-plastic separation production system and separation method of waste paper-plastic composite materials of the present invention effectively solve the difficult problem that film-coated waste is not easy to be used as papermaking raw materials; widen the field of raw materials for recycled paper production; there is no secondary waste in the production process Pollution is generated, and the rational use of renewable resources is truly achieved, the maximum benefit is achieved, the burden of solid waste treatment is reduced, and the environment is protected.

附图说明Description of drawings

图1为本发明的纸塑分离装置结构示意图;Fig. 1 is the structural representation of paper-plastic separating device of the present invention;

图2为本发明的纸塑分离后纸浆处理装置结构示意图;Fig. 2 is the structural representation of the paper pulp treatment device after the paper-plastic separation of the present invention;

图3为本发明的纸浆除杂机构左视图;Fig. 3 is a left view of the pulp removal mechanism of the present invention;

图4为本发明的纸浆挤压机构左视图;Fig. 4 is a left view of the pulp extruding mechanism of the present invention;

图5为本发明的纸塑分离方法工艺流程图。Fig. 5 is a process flow diagram of the paper-plastic separation method of the present invention.

示意图中的标号说明:1、进料口;2、物料推送机构;3、挤料器;4、摩擦机构;5、纸浆除杂机构;6、纸浆挤压机构;41、进水口;42、立角筛;43、摩擦块;44、出浆口;45、出塑口;46、电机A;51、进料管;52、暂存箱;53、滚桶筛;54、连接管;55、电机B;56、纸浆池;57、杂质收集箱;58、挡条;59、隔板;61、引料槽;62、引料板;63、引料辊;64、上挤压辊;65、下挤压辊;66、集料箱;67、动力机构;68、支架;69、集水池;451、挡片。Explanation of the labels in the schematic diagram: 1. Feed inlet; 2. Material pushing mechanism; 3. Extruder; 4. Friction mechanism; 5. Pulp removal mechanism; 6. Pulp extrusion mechanism; Vertical angle screen; 43, friction block; 44, pulp outlet; 45, plastic outlet; 46, motor A; 51, feed pipe; 52, temporary storage box; 53, drum screen; 54, connecting pipe; 55 , motor B; 56, pulp tank; 57, impurity collection box; 58, retaining bar; Squeeze roller; 66, collecting box; 67, power mechanism; 68, support; 69, sump; 451, blocking piece.

具体实施方式detailed description

为进一步了解本发明的内容,结合附图对本发明作详细描述。In order to further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings.

实施例1Example 1

如图1和图2所示,本实施例的一种废旧纸塑复合材料纸塑分离生产系统,包括纸塑分离装置和纸塑分离后纸浆处理装置,纸塑分离装置包括进料口1、物料推送机构2、挤料器3和摩擦机构4;纸塑分离后纸浆处理装置包括纸浆除杂机构5和纸浆挤压机构6,其中:物料推送机构2和摩擦机构4均为桶体结构,进料口1设置在物料推送机构2的一端并与其相通,挤料器3可拆卸安装在物料推送机构2的另一端;摩擦机构4和挤料器3的出料端相连;进水口41设置在摩擦机构4的左端上方位置;摩擦机构4包括进水口41、立角筛42、出浆口44、出塑口45和电机A46;立角筛42及其电机A46呈立角筛42在内、电机A46在右端固定设置在摩擦机构4轴线上,立角筛42呈桶筛状;出浆口44和出塑口45从左至右分别设置在摩擦机构4的底部,出塑口45靠近立角筛42的右端出口处;纸浆除杂机构5包括进料管51、暂存箱52、电机B55、纸浆池56、杂质收集箱57和滚桶筛53;进料管51一端和纸浆原料池相通,另一端和暂存箱52相通;暂存箱52和滚桶筛53通过连接管54相通;滚桶筛53正下方设置纸浆池56;滚桶筛53左端固定连接在固定支架上,其中轴右端和电机B55传动连接,左端杂质出口和杂质收集箱57相通;滚桶筛53筛网目数为20目,转数为2转/秒,倾角为5度;如图2和图4所示,纸浆挤压机构6包括引料槽61、引料板62、集料箱66、动力设备67、支架68、集水池69和挤压设备;引料槽61与纸浆池相通,并通过引料板62与挤压设备配合连接;挤压设备固定在框形结构的支架68上,集水池69设置在挤压设备底部;集料箱66设置在挤压设备出口处。As shown in Figures 1 and 2, a paper-plastic separation production system for waste paper-plastic composite materials in this embodiment includes a paper-plastic separation device and a pulp processing device after paper-plastic separation. The paper-plastic separation device includes a feed port 1, Material pushing mechanism 2, extruder 3 and friction mechanism 4; pulp processing device after separation of paper and plastic includes pulp removal mechanism 5 and pulp extruding mechanism 6, wherein: material pushing mechanism 2 and friction mechanism 4 are barrel structures, The feed port 1 is set at one end of the material pushing mechanism 2 and communicates with it, and the extruder 3 is detachably installed at the other end of the material pushing mechanism 2; the friction mechanism 4 is connected with the discharge end of the extruder 3; the water inlet 41 is set Position above the left end of friction mechanism 4; friction mechanism 4 includes water inlet 41, vertical angle sieve 42, pulp outlet 44, plastic outlet 45 and motor A46; vertical angle sieve 42 and its motor A46 are inside vertical angle sieve 42 , The motor A46 is fixedly arranged on the axis of the friction mechanism 4 at the right end, and the vertical angle sieve 42 is in the shape of a barrel sieve; the pulp outlet 44 and the plastic outlet 45 are respectively arranged at the bottom of the friction mechanism 4 from left to right, and the plastic outlet 45 is close to At the right end outlet of the vertical angle screen 42; the pulp removal mechanism 5 includes a feed pipe 51, a temporary storage box 52, a motor B55, a pulp pool 56, an impurity collection box 57 and a drum screen 53; one end of the feed pipe 51 and the pulp raw material The pool is connected, and the other end is connected with the temporary storage box 52; the temporary storage box 52 and the drum screen 53 are connected through the connecting pipe 54; the pulp tank 56 is arranged directly below the drum screen 53; the left end of the drum screen 53 is fixedly connected on the fixed bracket, The right end of the axis is connected to the motor B55 transmission, and the impurity outlet at the left end communicates with the impurity collection box 57; the mesh of the drum screen 53 is 20 mesh, the number of revolutions is 2 revolutions/second, and the inclination angle is 5 degrees; as shown in Figure 2 and Figure 4 As shown, the pulp extruding mechanism 6 includes a feed tank 61, a feed plate 62, a collection box 66, a power device 67, a support 68, a sump 69 and extrusion equipment; the feed tank 61 communicates with the pulp pool, and passes through the feed plate 62 Cooperate with the extrusion equipment; the extrusion equipment is fixed on the bracket 68 of the frame structure, the water collection pool 69 is arranged at the bottom of the extrusion equipment; the collection box 66 is arranged at the outlet of the extrusion equipment.

如图5所示,本实施例的废旧纸塑复合材料纸塑分离生产系统的纸塑分离方法,其步骤为:As shown in Figure 5, the paper-plastic separation method of the waste paper-plastic composite material paper-plastic separation production system of the present embodiment, the steps are:

A、纸塑分离:启动纸塑分离装置,废旧纸塑包装材料从进料口1进入系统,在物料推送机构2推送作用下,经过挤料器3的分割,分解成废旧纸塑片后进入摩擦机构4;进水口41开始注入系统的循环水,电机A46带动立角筛42高速旋转,在水的作用下形成高强度涡流揉搓循环摩擦作用,使废旧纸塑片在全方位高强度受到冲击和纸塑的摩擦分离,把纸浆充分疏解为纤维,在水的润胀作用下,避免了纸浆纤维的切断,纸浆从立角筛42筛板底下的出浆口44流出,而分离后的塑片从出塑口45排出;A. Paper-plastic separation: start the paper-plastic separation device, and the waste paper-plastic packaging materials enter the system from the feed port 1. Under the pushing action of the material pushing mechanism 2, they are separated by the extruder 3 and decomposed into waste paper-plastic pieces before entering the system. Friction mechanism 4; the water inlet 41 starts to inject the circulating water of the system, and the motor A46 drives the vertical angle screen 42 to rotate at a high speed, forming a high-intensity eddy current rubbing cycle friction under the action of water, so that the waste paper and plastic sheets are impacted at high strength in all directions It is separated from the friction of paper and plastic, and the pulp is fully decomposed into fibers. Under the swelling action of water, the cutting of pulp fibers is avoided. The sheet is discharged from the plastic outlet 45;

B、纸浆除杂:出浆口44流出的纸浆通过泵送至纸浆除杂机构5的进料管51,并顺流至暂存箱52,在暂存箱52的分配作用下,纸浆通过连接管54流入每个滚桶筛53;在电机B55带动下,滚桶筛53均速旋转,除杂后的纸浆通过筛网网眼,在重力作用下,垂直落入纸浆池56;没有通过筛网网眼的杂质,比如金属、塑片、铝箔等,通过滚桶筛53侧端的杂质出口落入杂质收集箱57;B. Pulp removal: the pulp flowing out of the pulp outlet 44 is pumped to the feed pipe 51 of the pulp removal mechanism 5, and flows downstream to the temporary storage box 52. Under the distribution of the temporary storage box 52, the pulp passes through the connection The pipe 54 flows into each drum screen 53; driven by the motor B55, the drum screen 53 rotates at a uniform speed, and the pulp after cleaning passes through the mesh of the screen, and falls vertically into the pulp pool 56 under the action of gravity; Mesh impurities, such as metal, plastic sheet, aluminum foil, etc., fall into the impurity collection box 57 through the impurity outlet at the side end of the drum sieve 53;

C、纸浆静置沉淀:纸浆池56内纸浆静置1~5小时后,上清液通过泵送至进水口41循环使用;C. The pulp is left to settle: after the pulp in the pulp tank 56 is left to stand for 1 to 5 hours, the supernatant is pumped to the water inlet 41 for recycling;

D、纸浆挤压:纸浆池56内沉淀后的纸浆泵送至引料槽61,并顺着引料板62流入挤压设备;纸浆通过挤压设备的挤压脱水后,产生的纸浆饼掉入集料箱66;挤压出来的水落入集水池69,也通过泵送至进水口41循环使用;D. Pulp extrusion: The pulp settled in the pulp tank 56 is pumped to the feed tank 61, and flows into the extrusion equipment along the feed plate 62; after the pulp is extruded and dehydrated by the extrusion equipment, the pulp cake produced falls into the collecting tank. Feed box 66; the squeezed water falls into the sump 69, and is also pumped to the water inlet 41 for recycling;

E、塑片压缩包装:步骤A中分离后的塑片从出塑口45排出后,通过皮带运输至压缩包装机压缩包装或直接转入后续工序处理。E. Compression packaging of plastic sheets: After the separated plastic sheets in step A are discharged from the plastic outlet 45, they are transported to a compression packaging machine by a belt for compression packaging or directly transferred to a subsequent process for processing.

本实施例的废旧纸塑复合材料纸塑分离生产系统及其纸塑分离方法,通过物料推送机构和2挤料器3配合作用,将各种废旧纸箱处理成碎片,再通过摩擦机构4中水和立角筛42的协同作用产生高强度涡流揉搓循环,将碎片中的纸塑摩擦分离;分离后纸浆通过暂存箱52的引导和滚桶筛53的旋转作用,实现了纸塑分离后纸浆除杂效率高的目的,而且是流水线作业,工人劳动强度低,大量过滤后的水还能够循环利用,水资源浪费少;除杂后的纸浆,在引料槽61、引料板62的配合作用进入纸浆挤压机构6后,出料厚薄均匀一致;挤压出的水在集水池收集后,还能循环在生产中利用;实现了提高生产效率、适用于国内分类的任何废旧纸塑复合材料且水资源循环利用的目的。The paper-plastic separation production system of waste paper-plastic composite materials and the paper-plastic separation method of the present embodiment process various waste cartons into pieces through the cooperation of the material pushing mechanism and the 2 extruder 3, and then pass through the friction mechanism 4 in the water The synergy with the vertical angle screen 42 produces a high-intensity vortex kneading cycle, which frictionally separates the paper and plastic in the debris; after separation, the pulp is guided by the temporary storage box 52 and the rotation of the drum screen 53, which realizes the separation of the paper and plastic pulp. The purpose of high impurity removal efficiency, and it is an assembly line operation, the labor intensity of the workers is low, a large amount of filtered water can be recycled, and the waste of water resources is less; the pulp after the impurity removal enters through the cooperation of the feed tank 61 and the feed plate 62 After the pulp extruding mechanism 6, the thickness of the output material is uniform; the extruded water can be recycled and used in production after being collected in the sump; it realizes the improvement of production efficiency and is suitable for any waste paper-plastic composite material classified in China and The purpose of recycling water resources.

实施例2Example 2

本实施例的废旧纸塑复合材料纸塑分离生产系统,基本结构同实施例1,不同之处在于:挤料器3为十字刀结构;物料推送机构2为螺旋推进式结构;滚桶筛53呈右端下倾式结构;挤压设备包括引料辊63、上挤压辊64和下挤压辊65,三辊呈“品”字形结构、上挤压辊64在上固定连接在支架68上,引料板62的前端和引料辊63圆面相切,宽度和引料辊63的长度一致;立角筛42为六角筛;电机A46为高速电机;动力设备67包括减速机和电机C,电机C和减速机传动式连接,减速机和引料辊63、上挤压辊64和下挤压辊65的中轴通过轴承传动式连接;滚桶筛53数量为3个,倾角为15度,如图3所示,其内壁均匀设置有挡条58;引料槽61和引料板62相连通处设置有滤网;沿立角筛42内网壁均匀设置摩擦块43;立角筛42右侧呈收口状,出塑口45靠近立角筛42的收口处;滚桶筛53转数为1转/秒,其筛网目数为20目;挡条58呈螺旋状分布;引料辊63、上挤压辊64和下挤压辊65材质为橡胶辊;摩擦机构4内水的体积为总容量的60%。The paper-plastic separation production system of waste paper-plastic composite materials in this embodiment has the same basic structure as that of embodiment 1, except that the extruder 3 is a cross knife structure; the material pushing mechanism 2 is a spiral propulsion structure; the drum screen 53 It is a right-end downward-inclining structure; the extrusion equipment includes a feed roller 63, an upper extrusion roller 64 and a lower extrusion roller 65, and the three rollers are in the shape of a "product", and the upper extrusion roller 64 is fixedly connected to the bracket 68. The front end of the material guide plate 62 is tangent to the circular surface of the material guide roller 63, and the width is consistent with the length of the material guide roller 63; the vertical angle screen 42 is a hexagonal screen; the motor A46 is a high-speed motor; the power equipment 67 includes a reducer and a motor C, a motor C and a speed reducer. Machine transmission type connection, reducer and lead roller 63, upper extrusion roller 64 and lower extrusion roller 65 are connected by bearing transmission type; the number of drum screens 53 is 3, and the inclination angle is 15 degrees, as shown in Figure 3 Shown, its inner wall is uniformly provided with retaining bar 58; The connecting part of feed trough 61 and feed plate 62 is provided with filter screen; Friction block 43 is evenly arranged along the vertical angle screen 42 inner mesh wall; The right side of vertical angle screen 42 is closing shape, The plastic outlet 45 is close to the mouth of the vertical angle screen 42; the rotation speed of the drum screen 53 is 1 rpm, and the mesh number of the screen is 20 mesh; the retaining strips 58 are distributed in a spiral shape; 64 and the following squeeze roller 65 are made of rubber rollers; the volume of water in the friction mechanism 4 is 60% of the total capacity.

本实施例的废旧纸塑复合材料纸塑分离生产系统的纸塑分离方法,其基本步骤同实施例1,不同之处在于:步骤B后进行多级纸浆脱水装置,纸浆池56内纸浆先过5毫米网筛,将大于与5毫米的纸浆第一步分离,然后过800目直立漏网,再经高速泵抽入网质传送带,经压榨机压榨成条状;小于5毫米的纸浆在多极压滤机进一步分离。The paper-plastic separation method of the waste paper-plastic composite material paper-plastic separation production system of this embodiment, its basic steps are the same as embodiment 1, the difference is: after step B, a multi-stage pulp dehydration device is carried out, and the pulp in the pulp tank 56 is passed through first. 5mm mesh screen, separate the pulp larger than 5mm in the first step, then pass through the 800-mesh vertical screen, and then pump it into the mesh conveyor belt through a high-speed pump, and press it into strips through a press; filter for further separation.

本实施例的废旧纸塑复合材料纸塑分离生产系统及其纸塑分离方法,十字刀结构和螺旋推进式物料推送机构2的配合作用,使各类废纸箱的碎片化更加容易;滚桶筛53右端下倾式结构,为纸浆的流动提供动力;引料辊63、上挤压辊64和下挤压辊65的协同作用,即保证了挤压后厚薄均匀,又保证了纸浆挤压除水后的含水率适于后续加工;六角筛和高速电机的协同作用,增强了纸塑分离效果,生产效率更高;纸浆挤压机构中电机C和减速机的配合作用,可以调节三辊的适宜的转速,以适应于加工参数的需要;滚桶筛53设置3个,是正常生产所需要数量,挡条58的使用,可缓冲纸浆的流速,除杂彻底,还可以引导杂质向出口运动;纸浆挤压机构6中引料槽61和引料板62相连通处滤网的设置,有利于防止其它杂质进入挤压后的纸浆;摩擦块43的使用,增加涡流揉搓强度,提高纸塑分离的效率;纸浆挤压机构中橡胶辊的设置,对纸浆缓冲式挤压,有效防止过度挤压而使其含水率不适于后续加工;多级纸浆脱水装置的使用,便于对纸浆进行进一步的分类,大于与5毫米的纸浆,返回造纸厂造成高强度瓦楞纸,是纸箱中间受力层最好的材料;小于5毫米的纸浆,是新闻纸、牛皮纸的原材料,提高纸浆的利用效果和其价值的最大化应用。The paper-plastic separation production system of waste paper-plastic composite materials and the paper-plastic separation method of this embodiment, the cross-knife structure and the cooperation of the screw-type material pushing mechanism 2 make it easier to fragment various waste paper boxes; The right end of the sieve 53 has a downward-inclining structure, which provides power for the flow of pulp; the synergistic effect of the feed roller 63, the upper extrusion roller 64 and the lower extrusion roller 65 not only ensures uniform thickness after extrusion, but also ensures that the pulp is extruded and removed. The water content after water is suitable for subsequent processing; the synergistic effect of the hexagonal screen and the high-speed motor enhances the separation effect of paper and plastic, and the production efficiency is higher; the cooperation of the motor C and the reducer in the pulp extrusion mechanism can adjust the three-roller Appropriate rotating speed to meet the needs of processing parameters; three drum screens 53 are installed, which is the number required for normal production, and the use of retaining bars 58 can buffer the flow rate of pulp, thoroughly remove impurities, and guide impurities to move to the outlet The setting of the filter screen at the connected place between the feed tank 61 and the feed plate 62 in the pulp extruding mechanism 6 is conducive to preventing other impurities from entering the extruded pulp; the use of the friction block 43 increases the eddy current rubbing intensity and improves the separation of paper and plastic. Efficiency; the setting of the rubber roller in the pulp extrusion mechanism can effectively prevent excessive extrusion of the pulp and make the moisture content unsuitable for subsequent processing; the use of multi-stage pulp dehydration device is convenient for further classification of pulp, Pulp larger than 5 mm is returned to the paper mill to produce high-strength corrugated paper, which is the best material for the middle stress layer of the carton; pulp smaller than 5 mm is the raw material for newsprint and kraft paper, improving the utilization of pulp and maximizing its value application.

实施例3Example 3

本实施例的废旧纸塑复合材料纸塑分离生产系统,基本结构同实施例2,不同之处在于:在出塑口45上方、摩擦机构右端内部、六角筛下方设置一挡片451,便于塑料片的收集,防止其流入出浆口44。在摩擦块42表面,设置刀片,提高高速旋转过程中碎片分离的分离效果,使纸质浆化更彻底。暂存箱52内,在每两个滚桶筛53之间设置隔板59,能够根据需要调整使用滚桶筛53的数量,暂存箱52的底面呈和滚桶筛53一致的倾角,可有效防止纸浆在暂存箱52内长时间暂存;滚桶筛53筛网目数为50目,转数为2转/秒,倾角为30度。引料槽61的底平面呈向引料板62倾斜的斜面式结构。电机C用变频电机。摩擦机构4内水的体积为总容量的80%。The paper-plastic separation production system of waste paper-plastic composite materials in this embodiment has the same basic structure as that of embodiment 2, except that a blocking piece 451 is set above the plastic outlet 45, inside the right end of the friction mechanism, and below the hexagonal sieve to facilitate plastic The collection of flakes prevents them from flowing into the pulp outlet 44. On the surface of the friction block 42, a blade is arranged to improve the separation effect of fragment separation during high-speed rotation, so as to make the paper pulp more thoroughly. In the temporary storage box 52, a dividing plate 59 is set between every two drum screens 53, and the quantity of the drum screens 53 can be adjusted as required. Effectively prevent pulp from being temporarily stored in the temporary storage box 52 for a long time; the mesh number of the drum screen 53 is 50 mesh, the number of revolutions is 2 revolutions per second, and the inclination angle is 30 degrees. The bottom plane of the feed trough 61 is in the form of an inclined plane inclined toward the feed plate 62 . The motor C uses a variable frequency motor. The volume of water in the friction mechanism 4 is 80% of the total capacity.

本实施例的废旧纸塑复合材料纸塑分离生产系统的纸塑分离方法,其基本步骤同实施例1,不同之处在于:步骤D中,纸浆池56内沉淀后的纸浆通过网质皮带机输送至引料槽61。The paper-plastic separation method of the waste paper-plastic composite material paper-plastic separation production system of this embodiment, its basic steps are the same as embodiment 1, the difference is: in step D, the pulp after sedimentation in the pulp tank 56 passes through the mesh belt conveyor Transported to the lead tank 61.

本实施例的废旧纸塑复合材料纸塑分离生产系统,适用于碎片化处理适中、细度适中的纸浆;隔板59的使用,提高了整个装置的通用性;引料槽61斜面式结构便于纸浆的流动不留死角,防止长时间不流动的纸浆腐败变质而影响产品品质,变频电机的使用,随着纸浆的减少而降低转速,能够节能降耗。The paper-plastic separation production system of waste paper-plastic composite materials in this embodiment is suitable for paper pulp with moderate fragmentation and moderate fineness; the use of partitions 59 improves the versatility of the entire device; The flow does not leave a dead angle, preventing the pulp that has not flowed for a long time from spoiling and deteriorating and affecting product quality. The use of frequency conversion motors reduces the speed as the pulp decreases, which can save energy and reduce consumption.

本发明所述实例仅仅是对本发明的优选实施方式进行描述,并非对本发明构思和范围进行限定,在不脱离本发明设计思想的前提下,本领域工程技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明的保护范围,本发明请求保护的技术内容己经全部记载在权利要求书中。The examples described in the present invention are only to describe the preferred implementation of the present invention, and are not intended to limit the concept and scope of the present invention. Variations and improvements should all fall within the protection scope of the present invention, and the technical content claimed in the present invention has been fully recorded in the claims.

Claims (7)

1.一种废旧纸塑复合材料纸塑分离生产系统,包括纸塑分离装置和纸塑分离后纸浆处理装置,其特征在于:所述纸塑分离装置包括进料口(1)、物料推送机构(2)、挤料器(3)和摩擦机构(4);所述纸塑分离后纸浆处理装置包括纸浆除杂机构(5)和纸浆挤压机构(6),其中:1. A paper-plastic separation production system for waste paper-plastic composite materials, comprising a paper-plastic separation device and a pulp processing device after paper-plastic separation, characterized in that: the paper-plastic separation device includes a feed inlet (1), a material pushing mechanism (2), extruder (3) and friction mechanism (4); said pulp processing device after paper-plastic separation includes pulp removal mechanism (5) and pulp extrusion mechanism (6), wherein: 所述物料推送机构(2)和摩擦机构(4)均为桶体结构,所述进料口(1)设置在物料推送机构(2)的一端并与其相通,所述挤料器(3)可拆卸安装在物料推送机构(2)的另一端;所述摩擦机构(4)和挤料器(3)的出料端相连;所述摩擦机构(4)包括进水口(41)、立角筛(42)、出浆口(44)、出塑口(45)和电机A(46),所述进水口(41)设置在摩擦机构(4)的左端上方位置;所述立角筛(42)及其电机A(46)呈立角筛(42)在内、电机A(46)在右端固定设置在摩擦机构(4)轴线上,立角筛(42)呈桶筛状;所述出浆口(44)和出塑口(45)从左至右分别设置在摩擦机构(4)的底部,出塑口(45)靠近立角筛(42)的右端出口处;Both the material pushing mechanism (2) and the friction mechanism (4) are barrel structures, the feed inlet (1) is arranged at one end of the material pushing mechanism (2) and communicates with it, and the extruder (3) It is detachably installed on the other end of the material pushing mechanism (2); the friction mechanism (4) is connected to the discharge end of the extruder (3); the friction mechanism (4) includes a water inlet (41), a vertical angle Sieve (42), pulp outlet (44), plastic outlet (45) and motor A (46), described water inlet (41) is arranged on the position above the left end of friction mechanism (4); Described vertical angle screen ( 42) and its motor A (46) are inside the vertical angle sieve (42), and the motor A (46) is fixedly arranged on the axis of the friction mechanism (4) at the right end, and the vertical angle sieve (42) is a bucket sieve shape; The pulp outlet (44) and the plastic outlet (45) are respectively arranged at the bottom of the friction mechanism (4) from left to right, and the plastic outlet (45) is close to the right end outlet of the vertical angle sieve (42); 所述纸浆除杂机构(5)包括进料管(51)、暂存箱(52)、电机B(55)、纸浆池(56)、杂质收集箱(57)和滚桶筛(53);所述进料管(51)一端和纸浆原料池相通,另一端和暂存箱(52)相通;所述暂存箱(52)和滚桶筛(53)通过连接管(54)相通;所述滚桶筛(53)正下方设置纸浆池(56);滚桶筛(53)左端固定连接在固定支架上,其中轴右端和电机B(55)传动连接,左端杂质出口和杂质收集箱(57)相通;所述纸浆挤压机构(6)包括引料槽(61)、引料板(62)、集料箱(66)、动力设备(67)、支架(68)、集水池(69)和挤压设备;所述引料槽(61)与纸浆池相通,并通过引料板(62)与挤压设备配合连接;所述挤压设备固定在框形结构的支架(68)上,所述集水池(69)设置在挤压设备底部;所述集料箱(66)设置在挤压设备出口处。The pulp impurity removal mechanism (5) includes a feed pipe (51), a temporary storage box (52), a motor B (55), a pulp pool (56), an impurity collection box (57) and a drum screen (53); One end of the feed pipe (51) communicates with the pulp raw material tank, and the other end communicates with the temporary storage box (52); the temporary storage box (52) communicates with the drum screen (53) through a connecting pipe (54); A pulp tank (56) is set directly below the drum screen (53); the left end of the drum screen (53) is fixedly connected to the fixed bracket, the right end of the shaft is connected to the motor B (55) through transmission, and the impurity outlet on the left end is connected to the impurity collection box ( 57) are connected; the pulp extruding mechanism (6) comprises a feed tank (61), a feed plate (62), a collection box (66), power equipment (67), a support (68), a sump (69) and Extrusion equipment; the introduction groove (61) communicates with the pulp pool, and is connected with the extrusion equipment through the introduction plate (62); the extrusion equipment is fixed on the support (68) of the frame structure, and the collection The pool (69) is arranged at the bottom of the extruding equipment; the collection box (66) is arranged at the outlet of the extruding equipment. 2.根据权利要求1所述的一种废旧纸塑复合材料纸塑分离生产系统,其特征在于:所述挤料器(3)为十字刀结构;所述物料推送机构(2)为螺旋推进式结构。2. A paper-plastic separation production system for waste paper-plastic composite materials according to claim 1, characterized in that: the extruder (3) is a cross knife structure; the material pushing mechanism (2) is a screw propulsion formula structure. 3.根据权利要求1或2所述的一种废旧纸塑复合材料纸塑分离生产系统,其特征在于:所述滚桶筛(53)呈右端下倾式结构;所述挤压设备包括引料辊(63)、上挤压辊(64)和下挤压辊(65),三辊呈“品”字形结构、上挤压辊(64)在上固定连接在支架(68)上,引料板(62)的前端和引料辊(63)圆面相切,宽度和引料辊(63)的长度一致。3. A paper-plastic separation production system for waste paper-plastic composite materials according to claim 1 or 2, characterized in that: the drum screen (53) has a right-end downward-inclining structure; the extrusion equipment includes a lead material Roller (63), upper extrusion roller (64) and lower extrusion roller (65), three rollers are " product " font structure, upper extrusion roller (64) is fixedly connected on the support (68) on the top, and the guide plate The front end of (62) is tangent to the circular surface of the leading material roller (63), and the width is consistent with the length of the leading material roller (63). 4.根据权利要求1或2所述的一种废旧纸塑复合材料纸塑分离生产系统,其特征在于:所述立角筛(42)为六角筛;所述电机A(46)为高速电机;所述滚桶筛(53)均匀分布在暂存箱(52)的右侧,其内壁均匀设置有挡条(58);所述动力设备(67)包括减速机和电机C,电机C和减速机传动式连接,减速机和引料辊(63)、上挤压辊(64)和下挤压辊(65)的中轴通过轴承传动式连接。4. A waste paper-plastic composite material paper-plastic separation production system according to claim 1 or 2, characterized in that: the vertical angle sieve (42) is a hexagonal sieve; the motor A (46) is a high-speed motor ; The drum sieve (53) is evenly distributed on the right side of the temporary storage box (52), and its inner wall is evenly provided with retaining bars (58); the power equipment (67) includes a reducer and a motor C, and the motor C and The speed reducer is connected in a transmission manner, and the central axis of the speed reducer and the lead roll (63), the upper extrusion roller (64) and the lower extrusion roller (65) is connected by a bearing transmission type. 5.根据权利要求4所述的一种废旧纸塑复合材料纸塑分离生产系统,其特征在于:所述滚桶筛(53)数量为3个,倾角为5~30度;所述引料槽(61)和引料板(62)相连通处设置有滤网;沿立角筛(42)内网壁均匀设置摩擦块(43)。5. A paper-plastic separation production system for waste paper-plastic composite materials according to claim 4, characterized in that: the number of the drum screens (53) is 3, and the inclination angle is 5-30 degrees; (61) is provided with filter screen at the place that is connected with feed plate (62); Friction block (43) is evenly arranged along the vertical angle sieve (42) inner net wall. 6.根据权利要求5所述的一种废旧纸塑复合材料纸塑分离生产系统,其特征在于:所述立角筛(42)右侧呈收口状,出塑口(45)靠近立角筛(42)的收口处;所述滚桶筛(53)转数为1~2转/秒,其筛网目数为20~50目;所述挡条(58)呈螺旋状分布;所述引料辊(63)、上挤压辊(64)和下挤压辊(65)材质为橡胶辊。6. A paper-plastic separation production system for waste paper-plastic composite materials according to claim 5, characterized in that: the right side of the vertical angle sieve (42) is closed, and the plastic outlet (45) is close to the vertical angle sieve (42); the number of revolutions of the drum sieve (53) is 1 to 2 revolutions per second, and the mesh number of the screen is 20 to 50 mesh; the retaining bars (58) are distributed in a spiral shape; the Leading material roll (63), last extrusion roll (64) and following extrusion roll (65) material are rubber rolls. 7.根据权利要求6所述的一种废旧纸塑复合材料纸塑分离生产系统,其特征在于:所述摩擦机构(4)内水的体积为总容量的60%~80%。7. A waste paper-plastic composite material paper-plastic separation production system according to claim 6, characterized in that: the volume of water in the friction mechanism (4) is 60% to 80% of the total capacity.
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