CN104828876A - Method for producing ferroferric oxide by using iron scale - Google Patents

Method for producing ferroferric oxide by using iron scale Download PDF

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CN104828876A
CN104828876A CN201510272233.1A CN201510272233A CN104828876A CN 104828876 A CN104828876 A CN 104828876A CN 201510272233 A CN201510272233 A CN 201510272233A CN 104828876 A CN104828876 A CN 104828876A
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feso
ammonia
solution
iron scale
obtains
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CN104828876B (en
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蒋开喜
张邦胜
周立杰
王海北
汪胜东
范艳青
蒋训雄
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Beijing General Research Institute of Mining and Metallurgy
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Beijing General Research Institute of Mining and Metallurgy
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Abstract

The invention discloses a method for producing ferroferric oxide by using iron scale. Preparation of FeSO from iron scale4FeSO is fed downwards under the protection of solution and nitrogen4Dropwise adding ammonia water into the solution to precipitate Fe2+Preparing a FeOOH precursor, and controlling the pH value of the end point to be 5.5-8.0. Oxidizing for 1-3 h at 80-100 ℃, and preparing ferroferric oxide by adopting an air induction method. The product is filtered, washed and dried to obtain the superfine uniform Fe with good crystallinity3O4Spherical powder. Neutralizing the filtered ammonium sulfate mother liquor with lime to generate gypsum precipitate and ammonia water solution, filtering, evaporating and concentrating, and returning the ammonia water to FeSO4And (4) a preparation process. The invention has the advantages of simple process, cheap raw materials, ammonia recycling in the system, environmental protection and the like, and is Fe3O4The industrial production of the ultrafine powder provides an effective, feasible and environment-friendly new way.

Description

A kind of iron scale produces the method for Z 250
Technical field
The present invention relates to one iron scale and prepare Fe 3o 4the method that spherical powder and ammonia regeneration recycle.
Background technology
Fe 3o 4superfine powder is good, cheap due to its chemical stability, and the characteristic having magnetic and ultrafine particle concurrently is widely used in a lot of fields.As one more important in mineral dye, be widely used in the fields such as coating, ink, pigment; Ultra-fine Fe in the electronics industry 3o 4magnetic recording material, magnetic fluid, the important component part of gas, liquid sensitive material; In addition, ultra-fine Fe 3o 4also can be used as microwave absorbing material and catalyzer.
Ferroferric oxide magnetic powder is prepared by the method for the physics and chemistries such as chemical precipitation, thermolysis, mechanical mill.Physical has favorable reproducibility, advantage simple to operate, but the production cycle is long, and cost is higher, and particle refinement is difficult to reach requirement.Fe prepared by chemical precipitation method 3o 4magnetic is epigranular not only, and the parameter such as the size and geometric of magnetic particle diameter, saturation magnetization, coercive force can be controlled by adjusting process condition, can meet the requirement in different application field, be the important method preparing ultra-fine ferroferric oxide magnetic powder.
In recent years, although at Fe 3o 4preparation and modification aspect make significant progress, but still there are two typical problems: raw material prepared by (1) is more expensive, and cost is higher, and preparation technology is relatively complicated; (2) sodium hydroxide is adopted to prepare Fe 3o 4time can produce a large amount of sodium sulfate wastewaters, contaminate environment and waste resource.Therefore, find new reaction process, especially the friendly process of low cost synthesizes the Fe that even particle size distribution is controlled, have good dispersion 3o 4powder has important practical significance.
Iron scale is in heat steel and the operation of rolling, is formed iron oxide layer because surface is oxidized, and peels off the fish scale-shaped thing got off.Iron scale raw material is easy to get, cheap, can be used as the raw material of oxygenant and Magnetite (processed).
Summary of the invention
The object of this invention is to provide that a kind of technique is simple, raw materials cost and production cost low, both solved discharge of wastewater and to have exceeded standard pollution problem, the reprocessing cycle realizing again ammonia uses, energy-conserving and environment-protective, remarkable in economical benefits prepare Fe with iron scale 3o 4spherical powder and ammonia regeneration recycling method.
The object of the present invention is achieved like this.Iron scale produces a method for Z 250, it is characterized in that, comprises the following steps:
(1) sulfuric acid leaching: leach iron scale at normal temperatures with dilute sulphuric acid, obtains FeSO after filtration 4solution;
(2) slurrying: under non-oxidizing gas protection, to the FeSO that step (1) is produced under normal temperature 4ammoniacal liquor is dripped, precipitation Fe in solution 2+preparation δ-FeOOH presoma;
(3) atmospheric oxidation: utilize the oxygen in air as natural oxygenant, δ-FeOOH oxidation of precursor step (2) produced obtains Z 250;
(4) product collection: Z 250 step (3) produced filters, washing post-drying, obtains the ultra-fine even Fe with good crystallinity 3o 4spherical powder.
Settlement-oxidation method prepares Fe 3o 4the principal reaction of magnetic is:
Fe 2++2OH →Fe(OH) 2↓ (1)
4Fe(OH) 2+O 2+2H 2O→4Fe(OH) 3↓ (2)
Fe(OH) 2+2Fe(OH) 3→FeO·Fe 2O 3·4H 2O→Fe 3O 4+4H 2O (3)
Further, in order to recycle ammoniacal liquor, acid waste water is avoided to discharge, further comprising the steps of:
(5) ammonia recycle: the ammonium sulfate liquor limestone vegetation that step (3) is separated, generate calcium sulfate and weak ammonia, by product gypsum is obtained after filtration, be separated after gypsum and obtain the weak ammonia that concentration is 2 ~ 7%, weak ammonia is evaporated, concentrated after return step (2) recycle.
Further, in order to improve the reaction effect of step (2), the FeSO of rate-determining steps (1) 4strength of solution is 0.5 ~ 1.5mol/L.
Further, in order to improve the reaction effect of step (2), rate-determining steps (2) ammoniacal liquor drips terminal pH 5.5 ~ 8.0.
Further, described in step (2), non-oxidizing gas is nitrogen, argon gas or helium, preferred nitrogen.
Further, in order to improve the reaction effect of step (3), in step (3), oxidizing temperature is 80 ~ 100 DEG C, and oxidization time is 1 ~ 3h; Stir in oxidising process, mixing speed is 300 ~ 600rpm.
Further, step (5) described lime is white lime Ca (OH) 2or unslaked lime CaO, neutral temperature is not higher than 80 DEG C.
Further, step (5) weak ammonia ammonia still carries out evaporation concentration, and ammonia still control condition is that tower top temperature is not less than 90 DEG C, and column bottom temperature is not less than 95 DEG C.
Fe prepared by the present invention 3o 4powder is spherical, and particle diameter is at 80 ~ 300nm, and saturation magnetization is 60 ~ 100emu/g, and size and saturation magnetization can regulate and control as required in aforementioned range.
Method provided by the invention has the following advantages:
1. cheaper starting materials is easy to get, with low cost.
2. working condition gentleness is controlled, suitability for mass industrialized production.
3. ammonia circulation utilizes, and by product is gypsum, production technique clean environment firendly.
Accompanying drawing explanation
Fig. 1 is present invention process schema.
Fig. 2 is Fe prepared by the present invention 3o 4powder SEM picture.
Embodiment
Details are as follows for production method of the present invention:
1. sulfuric acid leaching
Leach iron scale at normal temperatures with dilute sulphuric acid, after filtration, obtain the FeSO that concentration is 0.5 ~ 1.5mol/L 4solution.
2. slurrying
Under non-oxidizing gas protection, (normal temperature) is to FeSO 4ammonia precipitation process Fe is dripped in solution 2+preparation δ-FeOOH presoma, controls terminal pH 5.5 ~ 8.0.
3. atmospheric oxidation
Utilize the oxygen in air as natural oxygenant, at 80 ~ 100 DEG C, be oxidized 1 ~ 3h, control mixing speed is 300 ~ 600rpm.
4. neutralize
With limestone vegetation after the ammonium sulfate analytical concentration of by-product, neutral temperature is not higher than 80 DEG C.Filter to isolate gypsum, obtain weak ammonia.
5. ammonia still process
Distill neutralizing the weak ammonia ammonia still obtained, the strong aqua obtained directly can get back to Fe 3o 4production system, or make ammonia further or liquefied ammonia returns production system.
Following examples are for illustration of the present invention.
Embodiment 1
Dissolve iron scale with dilute sulphuric acid, filter and obtain FeSO 4solution.The FeSO that concentration is 1.0mol/L is added in normal temperature downhill reaction still 4solution 300ml, regulates pH=6.0 with strong aqua under nitrogen protection.When system temperature rises to 90 DEG C, stop passing into nitrogen and passing into air with the speed of 0.8L/min, oxidation 2h.Oxidation terminates rear ageing 2h, is filtered the product that obtains, and washed several times with water final vacuum is dry, can obtain product 21.9g, particle size be 51nm, product S EM photo as shown in Figure 2.Get ammonium sulfate liquor 300ml in the retort of band stirring, slowly add stoichiometric lime, control neutral temperature not higher than 80 DEG C, add rear continuation and stir 5min, filtration obtains by-produced gypsum, and filtrate delivers to ammonia still process, and the strong aqua obtained directly can get back to Fe 3o 4production system.
Embodiment 2
Dissolve iron scale with dilute sulphuric acid, filter and obtain FeSO 4solution.The FeSO that concentration is 1.0mol/L is added in normal temperature downhill reaction still 4solution 300ml, regulates pH=6.5 with strong aqua under nitrogen protection.When system temperature rises to 90 DEG C, stop passing into nitrogen and passing into air with the speed of 1.0L/min, oxidation 1h.Oxidation terminates rear ageing 1h, and filtered by the product obtained, washed several times with water final vacuum is dry, and can obtain product 22.1g, particle size is 53nm.Get ammonium sulfate liquor 300ml in the retort of band stirring, slowly add stoichiometric lime, control neutral temperature not higher than 80 DEG C, add rear continuation and stir 5min, filtration obtains by-produced gypsum, and filtrate delivers to ammonia still process, and the strong aqua obtained directly can get back to Fe 3o 4production system.
Embodiment 3
Dissolve iron scale with dilute sulphuric acid, filter and obtain FeSO 4solution.The FeSO that concentration is 1.5mol/L is added in normal temperature downhill reaction still 4solution 300ml, regulates pH=6.0 with strong aqua under nitrogen protection.When system temperature rises to 90 DEG C, stop passing into nitrogen and passing into air with the speed of 0.8L/min, oxidation 2h.Oxidation terminates rear ageing 2h, and filtered by the product obtained, washed several times with water final vacuum is dry, and can obtain product 33.0g, particle size is 52nm.Get ammonium sulfate liquor 300ml in the retort of band stirring, slowly add stoichiometric lime, control neutral temperature not higher than 80 DEG C, add rear continuation and stir 10min, filtration obtains by-produced gypsum, and filtrate delivers to ammonia still process, and the strong aqua obtained directly can get back to Fe 3o 4production system.
Embodiment 4
Dissolve iron scale with dilute sulphuric acid, filter and obtain FeSO 4solution.The FeSO that concentration is 1.5mol/L is added in normal temperature downhill reaction still 4solution 300ml, regulates pH=8.0 with strong aqua under nitrogen protection.When system temperature rises to 90 DEG C, stop passing into nitrogen and passing into air with the speed of 1.0L/min, oxidation 3h.Oxidation terminates rear ageing 4h, and filtered by the product obtained, washed several times with water final vacuum is dry, and can obtain product 33.6g, particle size is 59nm.Get ammonium sulfate liquor 300ml in the retort of band stirring, slowly add stoichiometric lime, control neutral temperature not higher than 80 DEG C, add rear continuation and stir 10min, filtration obtains by-produced gypsum, and filtrate delivers to ammonia still process, and the strong aqua obtained directly can get back to Fe 3o 4production system.

Claims (8)

1. produce a method for Z 250 with iron scale, it is characterized in that, comprise the following steps:
(1) sulfuric acid leaching: leach iron scale at normal temperatures with dilute sulphuric acid, obtains FeSO after filtration 4solution;
(2) slurrying: under non-oxidizing gas protection, to the FeSO that step (1) is produced under normal temperature 4ammoniacal liquor is dripped, precipitation Fe in solution 2+preparation δ-FeOOH presoma;
(3) atmospheric oxidation: utilize the oxygen in air as natural oxygenant, δ-FeOOH oxidation of precursor step (2) produced obtains Z 250;
(4) product collection: Z 250 step (3) produced filters, washing post-drying, obtains the ultra-fine even Fe with good crystallinity 3o 4spherical powder.
2. method according to claim 1, is characterized in that, further comprising the steps of:
(5) ammonia recycle: ammonium sulfate liquor limestone vegetation step (3) be separated, generates calcium sulfate and weak ammonia, obtains by product gypsum after filtration, weak ammonia is evaporated, concentrated after return step (2) recycle.
3. method according to claim 1 and 2, is characterized in that, the FeSO of rate-determining steps (1) 4strength of solution is 0.5 ~ 1.5mol/L.
4. method according to claim 1 and 2, is characterized in that, rate-determining steps (2) ammoniacal liquor drips terminal pH 5.5 ~ 8.0.
5. method according to claim 1 and 2, is characterized in that, described in step (2), non-oxidizing gas is nitrogen, argon gas or helium, preferred nitrogen.
6. method according to claim 1 and 2, is characterized in that, in step (3), oxidizing temperature is 80 ~ 100 DEG C, and oxidization time is 1 ~ 3h; Stir in oxidising process, mixing speed is 300 ~ 600rpm.
7. method according to claim 2, is characterized in that, step (5) described lime is white lime Ca (OH) 2or unslaked lime CaO, neutral temperature is not higher than 80 DEG C.
8. method according to claim 2, is characterized in that, step (5) weak ammonia ammonia still carries out evaporation concentration, and ammonia still control condition is that tower top temperature is not less than 90 DEG C, and column bottom temperature is not less than 95 DEG C.
CN201510272233.1A 2015-05-25 2015-05-25 Method for producing ferroferric oxide by using iron scale Expired - Fee Related CN104828876B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105236496A (en) * 2015-11-24 2016-01-13 郭秋丰 Production method for preparing black iron oxide with ammonia circulation method
CN105600835A (en) * 2016-04-01 2016-05-25 合肥学院 Method for macroscopic preparation of Fe3O4 nanorods
CN108002446A (en) * 2017-12-13 2018-05-08 上海宝钢磁业有限公司 The technique that a kind of iron scale prepares iron oxide black
CN113117698A (en) * 2021-04-21 2021-07-16 宁夏大学 Preparation method of magnetic nano iron-molybdenum composite catalyst and application of catalyst

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CN101049976A (en) * 2007-05-15 2007-10-10 河北师范大学 Method for preparing superfine even Fe2O3
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CN1884100A (en) * 2006-07-06 2006-12-27 黄平峰 Method for regeneration and cyclic utilization of ammonia
CN101049976A (en) * 2007-05-15 2007-10-10 河北师范大学 Method for preparing superfine even Fe2O3
CN102020319A (en) * 2011-01-07 2011-04-20 铜陵端莱科技有限公司 Method for preparing iron oxide black pigment by utilizing titanium dioxide waste acid ferrous sulphate

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105236496A (en) * 2015-11-24 2016-01-13 郭秋丰 Production method for preparing black iron oxide with ammonia circulation method
CN105600835A (en) * 2016-04-01 2016-05-25 合肥学院 Method for macroscopic preparation of Fe3O4 nanorods
CN108002446A (en) * 2017-12-13 2018-05-08 上海宝钢磁业有限公司 The technique that a kind of iron scale prepares iron oxide black
CN108002446B (en) * 2017-12-13 2019-11-12 上海宝钢磁业有限公司 A kind of technique that iron scale prepares iron oxide black
CN113117698A (en) * 2021-04-21 2021-07-16 宁夏大学 Preparation method of magnetic nano iron-molybdenum composite catalyst and application of catalyst

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