CN104827273B - Elastic hook riveting device - Google Patents
Elastic hook riveting device Download PDFInfo
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- CN104827273B CN104827273B CN201510310179.5A CN201510310179A CN104827273B CN 104827273 B CN104827273 B CN 104827273B CN 201510310179 A CN201510310179 A CN 201510310179A CN 104827273 B CN104827273 B CN 104827273B
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- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 239000012530 fluid Substances 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 241000238565 lobster Species 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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Abstract
Description
技术领域technical field
本发明涉及机械自动化领域,特别涉及一种弹性挂钩铆压装置。The invention relates to the field of mechanical automation, in particular to an elastic hook riveting device.
背景技术Background technique
弹性挂钩在生活中很常见,比如钥匙链和手链中使用的龙虾扣,另外在项链和各种挂饰中经常使用。弹性挂钩一般用金属材料制成,弹性挂钩由扳机、扭簧、钩体组装铆压而成。目前弹性挂钩的生产装配采用的是人工或半自动化生产,生产效率低,人工成本高,质量不稳定。现在急需一种全自动化生产设备来代替人工,节约人工成本,提高装配质量。Elastic hooks are very common in life, such as lobster clasps used in key chains and bracelets, and are often used in necklaces and various pendants. The elastic hook is generally made of metal material, and the elastic hook is assembled and riveted by a trigger, a torsion spring, and a hook body. At present, the production and assembly of the elastic hook is manual or semi-automatic production, which has low production efficiency, high labor cost and unstable quality. Now there is an urgent need for a fully automated production equipment to replace labor, save labor costs and improve assembly quality.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
针对上述现有技术,本发明要解决的技术问题是提供一种能代替人工实现自动化生产、安全可靠、生产效率高、质量稳定、成本低的弹性挂钩铆压装置。Aiming at the above-mentioned prior art, the technical problem to be solved by the present invention is to provide a riveting device for elastic hooks that can replace manual labor to realize automatic production, which is safe, reliable, high in production efficiency, stable in quality and low in cost.
为了解决上述技术问题,本发明提供了一种弹性挂钩铆压装置,包括机架、铆压机构、弹性挂钩安置座、铆压驱动机构,所述铆压机构、弹性挂钩安置座、铆压驱动机构分别安装于所述机架,弹性挂钩安置于所述弹性挂钩安置座内,所述铆压驱动机构驱动所述铆压机构对所述弹性挂钩铆压成型。In order to solve the above technical problems, the present invention provides an elastic hook riveting device, including a frame, a riveting mechanism, an elastic hook seat, and a riveting drive mechanism. The riveting mechanism, the elastic hook seat, and the riveting drive The mechanisms are respectively installed on the frame, the elastic hooks are arranged in the seating seats of the elastic hooks, and the riveting driving mechanism drives the riveting mechanism to form the elastic hooks by riveting.
本发明的进一步改进为,所述铆压机构包括上冲头、上冲头安装板、压板、第一顶杆、第二顶杆、第一弹簧、第二弹簧、下冲头、摆杆、摆杆安装块,所述摆杆安装块设有通槽,所述弹性挂钩安置座设有第一通孔,所述摆杆置于所述通槽中,所述摆杆的中部与所述摆杆安装块转动连接,所述下冲头松动穿设于所述第一通孔中并松动置于所述摆杆前端,所述摆杆安装块固定安装于所述弹性挂钩安置座下,所述上冲头安装于所述上冲头安装板前端,所述第一顶杆穿过所述上冲头安装板中部并插入所述通槽中部,所述第一弹簧置于所述上冲头安装板与摆杆安装块间且套设于所述第一顶杆上,所述第二顶杆穿过所述上冲头安装板后部并插入所述通槽后部,所述第二弹簧置于所述上冲头安装板与摆杆安装块间且套设于所述第二顶杆上,所述压板安装于所述上冲头安装板上。A further improvement of the present invention is that the riveting mechanism includes an upper punch, an upper punch mounting plate, a pressing plate, a first push rod, a second push rod, a first spring, a second spring, a lower punch, a swing rod, A swing rod mounting block, the swing rod mounting block is provided with a through groove, the elastic hook seat is provided with a first through hole, the swing rod is placed in the through groove, the middle part of the swing rod is connected to the The swing rod mounting block is rotatably connected, the lower punch is loosely installed in the first through hole and placed loosely at the front end of the swing rod, and the swing rod mounting block is fixedly installed under the elastic hook seat, The upper punch is installed at the front end of the upper punch mounting plate, the first ejector rod passes through the middle of the upper punch mounting plate and is inserted into the middle of the through groove, and the first spring is placed on the upper punch The punch mounting plate and the swing rod mounting block are sleeved on the first ejector rod, and the second ejector rod passes through the rear part of the upper punch mounting plate and is inserted into the rear part of the through groove. The second spring is placed between the upper punch mounting plate and the swing rod mounting block and sleeved on the second push rod, and the pressing plate is mounted on the upper punch mounting plate.
本发明的进一步改进为,所述铆压机构还包括顶杆安置块,所述顶杆安置块设有2个第二通孔,所述顶杆安置块固定安装于所述机架上,所述第一弹簧、第二弹簧分别松动穿过所述2个第二通孔。A further improvement of the present invention is that the riveting mechanism further includes a push rod placement block, the push rod placement block is provided with two second through holes, and the push rod placement block is fixedly installed on the frame, so The first spring and the second spring loosely pass through the two second through holes respectively.
本发明的进一步改进为,所述铆压驱动机构包括滚轮、转臂、转臂安装座、流体缸、接头,所述滚轮转动安装于所述转臂头部,所述转臂转动安装于所述转臂安装座,所述转臂安装座固定安装于所述机架上,所述流体缸固定安装于所述机架下,所述流体缸的活塞杆与所述接头固定连接,所述接头与所述转臂尾部转动连接。A further improvement of the present invention is that the riveting driving mechanism includes a roller, a rotating arm, a rotating arm mounting seat, a fluid cylinder, and a joint. The rotating arm mounting seat, the rotating arm mounting seat is fixedly installed on the frame, the fluid cylinder is fixedly installed under the frame, the piston rod of the fluid cylinder is fixedly connected with the joint, the The joint is rotationally connected with the tail of the pivoting arm.
本发明的进一步改进为,所述滚轮为滚轮轴承。A further improvement of the present invention is that the rollers are roller bearings.
本发明的进一步改进为,所述流体缸为气缸。A further improvement of the present invention is that the fluid cylinder is an air cylinder.
本发明的进一步改进为,所述接头为Y型接头。A further improvement of the present invention is that the joint is a Y-shaped joint.
本发明的进一步改进为,所述机架包括机架台面、至少2条撑脚,所述至少2条撑脚固定安装于所述机架台面下。A further improvement of the present invention is that the rack includes a rack deck and at least 2 legs, and the at least 2 legs are fixedly installed under the rack deck.
相较于现有技术,本发明的有益效果:弹性挂钩要被铆压成型的部位放置于所述第一通孔处,气缸的活塞杆通过Y型接头驱动转臂沿转臂安装座转动,从而带动滚轮向下压,通过上冲头安装板、压板带动上冲头向下运动;通过上冲头安装板、压板、第二顶杆驱动摆杆向上翘,从而带动下冲头沿第一通孔向上运动与上冲头同时对弹性挂钩铆压成型。本发明能代替人工实现自动化生产、安全可靠、生产效率高、质量稳定、成本低。Compared with the prior art, the present invention has the beneficial effects: the part where the elastic hook is to be riveted is placed at the first through hole, the piston rod of the cylinder drives the rotating arm to rotate along the rotating arm mounting seat through the Y-shaped joint, In this way, the roller is driven to press down, and the upper punch is driven to move downward through the upper punch mounting plate and the pressing plate; The through hole moves upward and the upper punch simultaneously rivets and forms the elastic hook. The invention can replace manual to realize automatic production, has the advantages of safety and reliability, high production efficiency, stable quality and low cost.
附图说明Description of drawings
图1是本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2是本发明的机架、弹性挂钩安置座和铆压驱动机构的立体示意图;Fig. 2 is a three-dimensional schematic view of the frame, the elastic hook seat and the riveting drive mechanism of the present invention;
图3是图2立体展开示意图;Fig. 3 is a three-dimensional expanded schematic diagram of Fig. 2;
图4是本发明的弹性挂钩安置座立体示意图;Fig. 4 is a three-dimensional schematic view of the elastic hook seat of the present invention;
图5是图4的立体展开示意图;Fig. 5 is a three-dimensional expanded schematic diagram of Fig. 4;
图6是本发明的铆压机构立体示意图;Fig. 6 is a three-dimensional schematic view of the riveting mechanism of the present invention;
图7是图6的立体展开示意图;Fig. 7 is a three-dimensional expanded schematic diagram of Fig. 6;
图8是本发明的弹性挂钩立体示意图;Fig. 8 is a three-dimensional schematic view of the elastic hook of the present invention;
图9是图8的立体展开示意图。FIG. 9 is a schematic perspective view of FIG. 8 .
图中各部件名称如下:The names of the components in the figure are as follows:
1—机架;1—rack;
11—机架台面;11—rack table;
12—撑脚;12—support feet;
2—铆压机构;2—Riveting mechanism;
21—上冲头;21—upper punch;
22—上冲头安装板;22—upper punch mounting plate;
23—压板;23—pressure plate;
24—第一顶杆;24—the first push rod;
25—第二顶杆;25—the second push rod;
26—第一弹簧;26—the first spring;
27—第二弹簧;27 - the second spring;
28—下冲头;28—lower punch;
29—摆杆;29 - pendulum;
210—摆杆安装块;210—swing rod mounting block;
2101—通槽;2101—through slot;
211—顶杆安置块;211—Jump placement block;
2111—第二通孔;2111—the second through hole;
3—弹性挂钩安置座;3—Elastic hook seat;
31—第一通孔;31—the first through hole;
4—铆压驱动机构;4—Riveting drive mechanism;
41—滚轮;41 - roller;
42—转臂;42—rotary arm;
43—转臂安装座;43—arm mounting seat;
44—流体缸;44—fluid cylinder;
45—接头;45 — connector;
5—弹性挂钩;5—elastic hook;
51—钩体;51 - hook body;
52—扳机;52 — trigger;
53—扭簧。53—torsion spring.
具体实施方式detailed description
下面结合附图说明及具体实施方式对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图8及图9所示,本发明的弹性挂钩5由钩体51、扳机52、扭簧53组装铆压而成。扭簧53安装于扳机52上,带扭簧53的扳机52插入钩体51中空部位,经铆压使扳机52与钩体51弹性转动连接。As shown in FIG. 8 and FIG. 9 , the elastic hook 5 of the present invention is assembled and riveted by a hook body 51 , a trigger 52 , and a torsion spring 53 . The torsion spring 53 is installed on the trigger 52, and the trigger 52 with the torsion spring 53 is inserted into the hollow part of the hook body 51, and the trigger 52 is elastically connected to the hook body 51 through riveting.
如图1所示,本发明的弹性挂钩铆压装置包括机架1、铆压机构2、弹性挂钩安置座3、铆压驱动机构4,所述铆压机构2、弹性挂钩安置座3、铆压驱动机构4分别固定安装于所述机架1,弹性挂钩5安置于所述弹性挂钩安置座3内,所述铆压驱动机构4驱动所述铆压机构2对所述弹性挂钩5铆压成型。As shown in Figure 1, the elastic hook riveting device of the present invention includes a frame 1, a riveting mechanism 2, an elastic hook seat 3, a riveting drive mechanism 4, the riveting mechanism 2, an elastic hook seat 3, a riveting The pressing driving mechanism 4 is fixedly installed on the frame 1 respectively, the elastic hook 5 is placed in the elastic hook seat 3, and the riveting driving mechanism 4 drives the riveting mechanism 2 to rivet the elastic hook 5 forming.
具体地,如图2、图3所示,所述机架1包括机架台面11、至少2条撑脚12,至少2条撑脚12固定安装于所述机架台面11下。本发明采用4条撑脚12。Specifically, as shown in FIG. 2 and FIG. 3 , the rack 1 includes a rack table top 11 and at least two supporting legs 12 , and at least two supporting legs 12 are fixedly installed under the rack table top 11 . The present invention adopts 4 supporting legs 12 .
具体地,如图6、图7所示,所述铆压机构2包括上冲头21、上冲头安装板22、压板23、第一顶杆24、第二顶杆25、第一弹簧26、第二弹簧27、下冲头28、摆杆29、摆杆安装块210,所述摆杆安装块210正面设有通槽2101,所述弹性挂钩安置座3的正面设有第一通孔31,所述弹性挂钩5要被铆压成型的部位放置于所述第一通孔31处,所述摆杆29松动置于所述通槽2101中,所述摆杆29的中部与所述摆杆安装块210转动连接,所述下冲头28的尾端为圆球状,所述下冲头28的前端松动穿设于所述第一通孔31中,所述下冲头28的尾端松动置于所述摆杆29前端,所述摆杆安装块210固定安装于所述弹性挂钩安置座3下,所述上冲头21固定安装于所述上冲头安装板22前端,所述第一顶杆24的前端穿过所述上冲头安装板22中部并松动插入所述通槽2101中部,所述第一弹簧26置于所述上冲头安装板22与摆杆安装块210间且套设于所述第一顶杆24上,所述第二顶杆25的前端为圆球状,所述第二顶杆25的前端穿过所述上冲头安装板22后部并松动插入所述通槽2101后部,所述第二弹簧27置于所述上冲头安装板22与摆杆安装块210间且套设于所述第二顶杆25上,所述压板23固定安装于所述上冲头安装板22上。优选地,所述铆压机构2还包括顶杆安置块211,所述顶杆安置块211设有2个第二通孔2111,所述顶杆安置块211固定安装于所述机架1的机架台面11上,所述第一弹簧26、第二弹簧27分别松动穿过所述2个第二通孔2111。Specifically, as shown in FIGS. 6 and 7, the riveting mechanism 2 includes an upper punch 21, an upper punch mounting plate 22, a pressing plate 23, a first push rod 24, a second push rod 25, and a first spring 26. , the second spring 27, the lower punch 28, the swing rod 29, the swing rod mounting block 210, the front of the swing rod mounting block 210 is provided with a through groove 2101, and the front of the elastic hook seat 3 is provided with a first through hole 31. The part of the elastic hook 5 to be riveted is placed in the first through hole 31, the swing rod 29 is loosely placed in the through groove 2101, and the middle part of the swing rod 29 is in contact with the The swing rod mounting block 210 is connected by rotation, the tail end of the lower punch 28 is spherical, the front end of the lower punch 28 is loosely installed in the first through hole 31, the tail of the lower punch 28 The end is loosely placed on the front end of the swing rod 29, the swing rod mounting block 210 is fixedly installed under the elastic hook seat 3, and the upper punch 21 is fixedly mounted on the front end of the upper punch mounting plate 22. The front end of the first push rod 24 passes through the middle of the upper punch mounting plate 22 and is loosely inserted into the middle of the through groove 2101, and the first spring 26 is placed on the upper punch mounting plate 22 and the swing rod mounting block. 210 and sleeved on the first push rod 24, the front end of the second push rod 25 is spherical, the front end of the second push rod 25 passes through the rear part of the upper punch mounting plate 22 and Loosely insert the rear part of the through groove 2101, the second spring 27 is placed between the upper punch mounting plate 22 and the swing rod mounting block 210 and sleeved on the second push rod 25, the pressing plate 23 It is fixedly installed on the upper punch mounting plate 22. Preferably, the riveting mechanism 2 further includes a push rod placement block 211, the push rod placement block 211 is provided with two second through holes 2111, and the push rod placement block 211 is fixedly installed on the frame 1 On the rack table 11, the first spring 26 and the second spring 27 loosely pass through the two second through holes 2111 respectively.
具体地,如图4、图5所示,所述弹性挂钩安置座3为一底座,底座正面设有第一通孔31,所述弹性挂钩5要被铆压成型的部位放置于所述第一通孔31处。Specifically, as shown in Fig. 4 and Fig. 5, the elastic hook seat 3 is a base, and the front of the base is provided with a first through hole 31, and the part of the elastic hook 5 to be riveted is placed on the first through hole 31. There are 31 through holes.
具体地,如图2、图3所示,所述铆压驱动机构4包括滚轮41、转臂42、转臂安装座43、流体缸44、接头45,所述滚轮41转动安装于所述转臂42头部,所述转臂42通过销轴转动安装于所述转臂安装座43,所述转臂安装座43固定安装于所述机架1的机架台面11上,所述流体缸44固定安装于所述机架1的机架台面11下,所述流体缸44的活塞杆与所述接头45固定连接,所述接头45与所述转臂42尾部转动连接。具体地,所述滚轮41采用滚轮轴承;所述流体缸44采用气缸;所述接头45采用Y型接头。Specifically, as shown in FIG. 2 and FIG. 3 , the riveting drive mechanism 4 includes a roller 41, a rotating arm 42, a rotating arm mounting seat 43, a fluid cylinder 44, and a joint 45. The roller 41 is rotatably mounted on the rotating arm. The head of the arm 42, the pivot arm 42 is rotatably mounted on the pivot arm mounting seat 43 through a pin shaft, and the pivot arm mounting seat 43 is fixedly mounted on the frame table 11 of the frame 1, and the fluid cylinder 44 is fixedly installed under the frame table 11 of the frame 1 , the piston rod of the fluid cylinder 44 is fixedly connected to the joint 45 , and the joint 45 is connected to the tail of the rotating arm 42 in rotation. Specifically, the roller 41 adopts a roller bearing; the fluid cylinder 44 adopts an air cylinder; and the joint 45 adopts a Y-shaped joint.
优选地,本发明还设有控制系统,所述控制系统用于控制所述流体缸44的工作。Preferably, the present invention is also provided with a control system for controlling the operation of the fluid cylinder 44 .
下面具体简述本发明的工作过程:弹性挂钩5要被铆压成型的部位放置于所述第一通孔31处,流体缸44的活塞杆通过接头45驱动转臂42沿转臂安装座43转动,从而带动滚轮41向下压,通过上冲头安装板22、压板23带动上冲头21向下运动;通过上冲头安装板22、压板23、第二顶杆25驱动摆杆29向上翘,从而带动下冲头28沿第一通孔31向上运动与上冲头21同时对弹性挂钩5进行铆压成型;铆压成型完成后,流体缸44复位,流体缸44的活塞杆通过接头45带动动转臂42、滚轮41复位,上冲头安装板22、压板23在第一弹簧26、第二弹簧27的弹力作用下带动上冲头21复位,下冲头28在自身重力作用下复位。按照上述动作循环往复,就可以实现弹性挂钩5连续铆压成型。The working process of the present invention is briefly described below: the position where the elastic hook 5 is to be riveted and formed is placed at the first through hole 31, and the piston rod of the fluid cylinder 44 drives the rotating arm 42 along the rotating arm mounting seat 43 through the joint 45. Rotate, thereby drive roller 41 to press down, drive upper punch 21 to move downward through upper punch mounting plate 22, pressing plate 23; up, thereby driving the lower punch 28 to move upward along the first through hole 31 and the upper punch 21 to carry out riveting molding on the elastic hook 5 at the same time; after the riveting molding is completed, the fluid cylinder 44 is reset, and the piston rod of the fluid cylinder 44 passes through the joint 45 drives the moving arm 42 and the roller 41 to reset, the upper punch mounting plate 22 and the pressing plate 23 drive the upper punch 21 to reset under the elastic force of the first spring 26 and the second spring 27, and the lower punch 28 under the action of its own gravity reset. The continuous riveting and pressing of the elastic hook 5 can be realized by reciprocating the above actions.
本发明的优点在于,弹性挂钩5要被铆压成型的部位放置于所述第一通孔31处,气缸的活塞杆通过Y型接头45驱动转臂42沿转臂安装座43转动,从而带动滚轮41向下压,通过上冲头安装板22、压板23带动上冲头21向下运动;通过上冲头安装板22、压板23、第二顶杆25驱动摆杆29向上翘,从而带动下冲头28沿第一通孔31向上运动与上冲头同时对弹性挂钩5进行铆压成型。本发明能代替人工实现自动化生产、安全可靠、生产效率高、质量稳定、成本低。The advantage of the present invention is that the part of the elastic hook 5 to be riveted is placed at the first through hole 31, and the piston rod of the cylinder drives the rotating arm 42 to rotate along the rotating arm mounting seat 43 through the Y-shaped joint 45, thereby driving The roller 41 presses down, and the upper punch 21 is driven to move downward by the upper punch mounting plate 22 and the pressing plate 23; the swing rod 29 is driven upward by the upper punch mounting plate 22, the pressing plate 23, and the second ejector rod 25, thereby driving The lower punch 28 moves upward along the first through hole 31 together with the upper punch to rivet and press the elastic hook 5 . The invention can replace manual to realize automatic production, has the advantages of safety and reliability, high production efficiency, stable quality and low cost.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施只局限于这些说明。对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单推演或替换,都应当视为属于本发明的保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be assumed that the specific implementation of the present invention is limited to these descriptions. For those of ordinary skill in the technical field of the present invention, without departing from the concept of the present invention, some simple deduction or replacement can be made, which should be regarded as belonging to the protection scope of the present invention.
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CN105763007B (en) * | 2016-05-09 | 2018-02-02 | 宁波世通汽车零部件有限公司 | Pressure side lid frock |
CN108237398B (en) * | 2018-01-12 | 2020-05-08 | 泉州飘香十里农业发展有限公司 | Automatic assembling production line and assembling process of wooden mousetrap |
CN109909946A (en) * | 2019-02-21 | 2019-06-21 | 厦门高比特电子有限公司 | A kind of pneumatic hook assembly tooling |
CN110394651B (en) * | 2019-08-16 | 2024-09-13 | 宁波易拓智谱机器人有限公司 | Elevator hook press riveting assembly device, production line and process |
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