CN104808707A - PCR tire belt tension system and control method - Google Patents
PCR tire belt tension system and control method Download PDFInfo
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- CN104808707A CN104808707A CN201510078545.9A CN201510078545A CN104808707A CN 104808707 A CN104808707 A CN 104808707A CN 201510078545 A CN201510078545 A CN 201510078545A CN 104808707 A CN104808707 A CN 104808707A
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- band
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- tire
- winding mechanism
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000004804 winding Methods 0.000 claims abstract description 40
- 238000012545 processing Methods 0.000 claims abstract description 20
- 238000013480 data collection Methods 0.000 claims abstract description 16
- 238000001514 detection method Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 5
- 238000010586 diagram Methods 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 4
- 230000005055 memory storage Effects 0.000 claims description 4
- 238000013519 translation Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 238000004364 calculation method Methods 0.000 abstract description 2
- 230000007547 defect Effects 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 4
- 235000011613 Pinus brutia Nutrition 0.000 description 4
- 241000018646 Pinus brutia Species 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Tyre Moulding (AREA)
- Tires In General (AREA)
Abstract
The invention discloses a PCR tire belt tension system and a control method. The PCR tire belt tension system is used for controlling operations of a tire winding mechanism of a tire molding machine in real time. The PCR tire belt tension system comprises a data collection module, a data input module, a processing module and a data output module, wherein the data collection module is used for collecting the thickness of a belt layer at different stages and tension signals of the corresponding belt when the belt winding mechanism is in operation; the data input module is used for inputting various corresponding condition parameters; the processing module carries out calculation and processing on the tension signals collected by the data collection module and the various corresponding condition parameters, and acquires a corresponding processing result to output; and the data output module sends the processing result to the data output module to display and output. The PCR tire belt tension system and the control method disclosed by the invention can carry out real-time tension monitoring and control on a belt winding machine, the tension of the belt winding machine is ensured to be uniform in operation, the final tire quality is effectively improved, and the defect rate is reduced.
Description
Technical field
The present invention relates to tyre building machine technical field, particularly PCR tire band tension system and control method.
Background technology
In production and processing technology, radial tire forming machine is usually adopted to carry out the production of tire.And in the process that normal PCR tire band winding mechanism is wound around at band, tight during pine when band is wound around, little time large during Tensity size, be wound around unstable, final tire quality is produced a very large impact, probably can produce bubble in the process be wound around.
Therefore a kind of PCR tire band tension system of tight problem when effectively can solve pine when band is wound around and control method urgently propose.
Summary of the invention
In order to solve the problems of the technologies described above, the present invention proposes PCR tire band tension system and control method, this Dynamic System is intelligent, real-time tension monitoring and control can be carried out to band wrapping machine, when ensureing the work of band wrapping machine, its even tension, effectively improves the quality of final tire, reduces fraction defective.
In order to achieve the above object, technical scheme of the present invention is as follows:
PCR tire band tension system, for the operation of the band winding mechanism of real-time control wheel tyre forming machine, comprising: data collection module, during for collecting the operation of band winding mechanism, and the thickness of different phase belt and the tension signal of corresponding band thereof; Data input module, for inputting various corresponding conditional parameter; Processing module, the tension signal collected by data collection module and various corresponding conditional parameter carry out computing, obtain corresponding result and export; Data outputting module, result sends to data outputting module to carry out display translation by processing module.
Band winding mechanism is connected with separate control box by the present invention, utilizes PCR tire band tension system to control in real time, ensures in the process be wound around at band, its even tension, little time large when there will not be tension force, situation tight during pine during band.The present invention can also control the thickness of belt in real time, can input corresponding conditional parameter simultaneously, make band winding mechanism more intelligent, effectively improve the quality of final tire.
As preferred scheme, band winding mechanism is single shaft winding mechanism.
Adopt above-mentioned preferred scheme, structure is simpler, and it is more convenient to control.
As preferred scheme, data collection module is tension pick-up and thickness detection apparatus or tension pick-up, thickness detection apparatus and pressure transducer.
Adopt above-mentioned preferred scheme, structure is simple, simple operation, and tension pick-up can respond to Tensity size when band is wound around in real time, thickness detection apparatus can detect the thickness that band is wound around in real time, and pressure transducer can respond to the pressure size of band to assembly drum in real time.
As preferred scheme, data input module is the input field of control panel.
Adopt above-mentioned preferred scheme, it is more convenient to operate.
As preferred scheme, processing module is controller and memory storage.
Adopt above-mentioned preferred scheme, structure is simple, easy to operate.
As preferred scheme, data outputting module is the output area of control panel, and output area shows real-time tonogram and/or slip factor figure and/or moment diagram.
Adopt above-mentioned preferred scheme, show more directly perceived.
As preferred scheme, pressure transducer is be arranged on the assembly drum of band winding mechanism, and pressure transducer is uniformly distributed along the circumferencial direction of assembly drum.
Adopt above-mentioned preferred scheme, better respond to the pressure of different azimuth on assembly drum, improve the winding effect of band.
As preferred scheme, conditional parameter comprises: the final thickness of the material of band and/or the external radius of assembly drum and/or laminating angle and/or wrap wire velocity range and/or band tension range and/or winding accelerator coefficient and/or belt.
Adopt above-mentioned preferred scheme, choose one or more parameters and band winding mechanism is limited and controls, ensure the winding effect of final band.
PCR tire band tension control method, utilize PCR tire band tension system to control band winding mechanism, its concrete steps are as follows:
One. start power supply, system brings into operation;
Two. at the various corresponding conditional parameter of data input module input;
Three. after the above step is finished, click and perform formula, data collection module collects the thickness of real-time belt and the tension signal of corresponding band thereof;
Four. the result obtained, according to collecting the corresponding data that obtains and conditional parameter carries out computing, exports from data outputting module by processing module;
Five. according to result, band winding mechanism is controlled in real time.
The present invention is simple to operate, can carry out real-time control, ensure final winding effect to band winding mechanism.
Accompanying drawing explanation
The PCR tire band tension system structural representation that Fig. 1 provides for the embodiment of the present invention.
The PCR tire band tension control method process flow diagram that Fig. 2 provides for the embodiment of the present invention.
Embodiment
The preferred embodiment of the present invention is described in detail below in conjunction with accompanying drawing.
In order to reach object of the present invention, in the some of them embodiment of a kind of PCR tire of the present invention band tension system and control method,
As shown in Figure 1, PCR tire band tension system, for the operation of the band winding mechanism of real-time control wheel tyre forming machine, comprising: data collection module, during for collecting the operation of band winding mechanism, the thickness of different phase belt and the tension signal of corresponding band thereof; Data input module, for inputting various corresponding conditional parameter; Processing module, the tension signal collected by data collection module and various corresponding conditional parameter carry out computing, obtain corresponding result and export; Data outputting module, result sends to data outputting module to carry out display translation by processing module.
Band winding mechanism is single shaft winding mechanism, and with inversion mode laminating, PCR tire band tension system adopts AB servo-control system.
Data collection module is tension pick-up, thickness detection apparatus and pressure transducer.Tension pick-up is arranged on the exit of band, and can respond to Tensity size when band is wound around in real time, thickness detection apparatus can detect the thickness that band is wound around in real time, and pressure transducer can respond to the pressure size of band to assembly drum in real time.Pressure transducer is be arranged on the assembly drum of band winding mechanism, and pressure transducer is uniformly distributed along the circumferencial direction of assembly drum.By PCR tire band tension system, band winding mechanism is controlled, ensure that band is uniform along the pressure circumferentially of assembly drum.
Data input module is the input field of control panel.Processing module is controller and memory storage.Data outputting module is the output area of control panel, and output area shows real-time tonogram, slip factor figure and moment diagram, and convenient operation personnel observe intuitively.Processing module is controller and memory storage.
Conditional parameter comprises: the material of band, the external radius of assembly drum, laminating angle, wrap wire velocity range, band tension range, be wound around the final thickness of accelerator coefficient and belt.The material of band can be the intertexture of different densities or the nylon material tiltedly knitted.
If the slip factor of a certain position of band is comparatively large, by regulating each conditional parameter that the change of the tension force at this place just can be reduced slip factor greatly, should slip factor be turned down, slip factor is higher as far as possible, represents that band more easily skids.
As shown in Figure 2, PCR tire band tension control method, utilize PCR tire band tension system to control band winding mechanism, its concrete steps are as follows:
One. start power supply, system brings into operation;
Two. at the various corresponding conditional parameter of data input module input;
Three. after the above step is finished, click and perform formula, data collection module collects the thickness of real-time belt and the tension signal of corresponding band thereof;
Four. the result obtained, according to collecting the corresponding data that obtains and conditional parameter carries out computing, exports from data outputting module by processing module;
Five. according to result, band winding mechanism is controlled in real time.
Band winding mechanism is connected with separate control box by the present invention, utilizes PCR tire band tension system to control in real time, ensures in the process be wound around at band, its even tension, little time large when there will not be tension force, situation tight during pine during band.The present invention can also control the thickness of belt in real time, and can input corresponding conditional parameter simultaneously, make band winding mechanism more intelligent, effectively improve the quality of final tire, bubble fraction defective reduces by 95%.
In the course of work of band winding mechanism, data collection module can carry out real-time monitoring to tension force, by processing module, calculation process is carried out to tension value and each conditional parameter, and draw best slip factor according to computing, ensure stability when band is wound around, improve winding mass and the work efficiency of band.Meanwhile, it can reduce and is produced into, easy to use, wide accommodation, reliability are higher.By the condition of testing at present, wrap wire Speed Setting is at 200m/min, and tension force is set as 0.8kN ~ 1.2kN, and the quality of tire is the most stable, the tension force be best suited for.
Novel preferred implementation, it should be pointed out that for the person of ordinary skill of the art, and without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (9)
1.PCR tire band tension system, for the operation of the band winding mechanism of real-time control wheel tyre forming machine, is characterized in that, comprising:
Data collection module, during for collecting the operation of band winding mechanism, the thickness of different phase belt and the tension signal of corresponding band thereof;
Data input module, for inputting various corresponding conditional parameter;
Processing module, the tension signal collect described data collection module and various corresponding conditional parameter carry out computing, obtain corresponding result and export;
Data outputting module, result sends to data outputting module to carry out display translation by described processing module.
2. PVR tire band tension system according to claim 1, it is characterized in that, described band winding mechanism is single shaft winding mechanism.
3. PVR tire band tension system according to claim 2, is characterized in that, described data collection module is tension pick-up and thickness detection apparatus or tension pick-up, thickness detection apparatus and pressure transducer.
4. PVR tire band tension system according to claim 3, it is characterized in that, described data input module is the input field of control panel.
5. PVR tire band tension system according to claim 4, it is characterized in that, described processing module is controller and memory storage.
6. the PVR tire band tension system according to claim 4 or 5, it is characterized in that, described data outputting module is the output area of control panel, and described output area shows real-time tonogram and/or slip factor figure and/or moment diagram.
7. PVR tire band tension system according to claim 6, is characterized in that, described pressure transducer is be arranged on the assembly drum of described band winding mechanism, and described pressure transducer is uniformly distributed along the circumferencial direction of described assembly drum.
8. PVR tire band tension system according to claim 7, it is characterized in that, described conditional parameter comprises: the final thickness of the material of band and/or the external radius of assembly drum and/or laminating angle and/or wrap wire velocity range and/or band tension range and/or winding accelerator coefficient and/or belt.
9.PCR tire band tension control method, is characterized in that, utilize the PCR tire band tension system described in any one of claim 1-8 to control band winding mechanism, its concrete steps are as follows:
One. start power supply, system brings into operation;
Two. at the various corresponding conditional parameter of described data input module input;
Three. after the above step is finished, click and perform formula, described data collection module collects the thickness of real-time belt and the tension signal of corresponding band thereof;
Four. the result obtained, according to collecting the corresponding data that obtains and conditional parameter carries out computing, exports from data outputting module by described processing module;
Five. according to result, described band winding mechanism is controlled in real time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510078545.9A CN104808707A (en) | 2015-02-13 | 2015-02-13 | PCR tire belt tension system and control method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510078545.9A CN104808707A (en) | 2015-02-13 | 2015-02-13 | PCR tire belt tension system and control method |
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| CN104808707A true CN104808707A (en) | 2015-07-29 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114261121A (en) * | 2021-12-22 | 2022-04-01 | 软控股份有限公司 | Forming machine control method and related device |
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2015
- 2015-02-13 CN CN201510078545.9A patent/CN104808707A/en active Pending
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| CN114261121A (en) * | 2021-12-22 | 2022-04-01 | 软控股份有限公司 | Forming machine control method and related device |
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Application publication date: 20150729 |