CN104806419B - A kind of self-powered circulating-water bypass water system and its application method - Google Patents

A kind of self-powered circulating-water bypass water system and its application method Download PDF

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CN104806419B
CN104806419B CN201410038274.XA CN201410038274A CN104806419B CN 104806419 B CN104806419 B CN 104806419B CN 201410038274 A CN201410038274 A CN 201410038274A CN 104806419 B CN104806419 B CN 104806419B
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water
well
recirculated
circulating
water supply
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CN104806419A (en
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殷玫婕
李亚军
宋俊
吴昊
陈健
宋艳丽
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Abstract

A kind of self-powered circulating-water bypass water system and its application method, the circulating-water bypass water system make full use of the pressure of supply water more than needed of recirculated water to generate electricity, including:Cooling tower is arranged at below cooling tower, the absorbing well, absorption well for collecting the recirculated water from cooling tower, and pipeline connects the water supply pump pump group of absorbing well, absorption well, and user's unit is supplied after being pressurizeed by water supply pump pump group with the water supply line all the way of recirculated water(User side water system), which is characterized in that it is additionally provided with after being pressurizeed by water supply pump pump group and supplies by-pass flow water system with the another way water supply line of recirculated water(Side stream side water system), the by-pass flow water system includes:It is arranged at the electric control valve of another way water supply line midway and receives the hydraulic generator of the recirculated water by electric control valve automatic shunt, the hydraulic generator electricity is supplied to from backwash filter and backwash water elevator pump.According to the present invention it is possible to make full use of the pressure of supply water more than needed of recirculated water, on the premise of suspended matter removal effect is ensured, reach remaining recoverable purpose.

Description

A kind of self-powered circulating-water bypass water system and its application method
Technical field
The present invention relates to plumbing technical field, in particular it relates at a kind of open type circulating cooling water quality Reason technology, the technology is a kind of power-saving method of by-pass flow water system, more particularly it relates to a kind of self-powered recirculated water By-pass flow water system and its application method.The circulating-water bypass water system and its method can make full use of the confession more than needed of recirculated water Water pressure generates electricity, so as on the premise of suspended matter removal effect is ensured, reach remaining recoverable purpose.
Background technology
So far, large-scale recirculating cooling water system generally use open type cooling.However, the open type type of cooling because Water and air contact is cooled down, absorbs substantial amounts of dust, silt, microorganism etc. in air, easily forms suspended matter with cooling Current generate deposit attachment to water equipment in equipment and pipeline, cause the reduction of heat exchanger heat exchange efficiency, the cross-section of river Reduce or even make equipment, corrosive pipeline perforation.
It is the effective way for preventing suspended matter from being accumulated in recirculated cooling water that recirculating cooling water system, which sets by-pass flow water system, The purpose is to keep circulating cooling water quality, circulation is made effectively and economically to be transported under conditions of cycles of concentration is met Row.When being run under the conditions of high concentration multiple, amount of makeup water and water amount of blowdown can be reduced, mitigates the pollution to environment.
It is to be extracted out part recirculated water in pond by being independently arranged filtered water pump according to conventional by-pass flow water system, even It is continuous to return again to circulation after filter filters, so as to which suspended matter be removed.Therefore filter pump need to be run throughout the year, and be disappeared Consuming electric power.Compared with the water supply pump of circulation, for filter pump because its power is small, the power of motor of outfit is also smaller, usually its Pump efficiency is only 80% or so, and electric efficiency also only has 85% or so;And water supply pump electric efficiency can supply water up to more than 90% The efficiency of pump also can obviously have more power savings advantages up to more than 85% with water supply pump water intaking.Secondly the setting distribution of filtered water pump dry point Compared with concentration, the situation of water intaking and the short stream of return water is susceptible to, so as to cause the situation of local water body repeated filtration in absorbing well, absorption well, and The distribution of water supply pump dry point is relatively uniform.
Meanwhile traditional recirculating cooling water system is to ensure the normal use of high-order recirculated water user's unit and return Water can smoothly return to cooling tower, and water supply pump delivery has certain design margin, and because the presence of surplus, usually makes water supply Pump not operates in optimal working point(Refer to attached drawing 1:Pump characteristic figure).Particularly in low temperature season, due to system Thermic load is smaller, and upper tower cooler is carried out without all cooling water return water, this part surplus then bigger.On the one hand there are surplus but It is wasted, another aspect side stream then needs consumption electric energy to be pressurized, therefore is contemplated that and combines the two.
Chinese patent application CN200620104776.9 discloses a kind of water treatment facilities of side stream type, the technology used Scheme is flocculator of the setting containing anodic-cathodic in by-pass flow water system, removes sundries and ion in recirculated water, realizes and improves The purpose of water quality.However, it is not directed to the utilization of water supply overbottom pressure.
Chinese patent application CN201120220355.3 discloses a kind of Beside Filter System of Recirculating Water, which realizes by-pass flow The energy-saving run of water system, the technical solution adopted is that, recirculated water return pipe is accessed into a water inlet distributor box, with U-shaped Distributor box is connected by pipe with filter, and the water in distributor box is sucked clear water reserviors using siphon principle, energy saving mesh is realized with this 's.
However, although the program has carried out a degree of utilization to remaining pressure of piping system, since the water in return pipe is first Into water inlet distributor box, filter is entered back into, the process into distributor box is process of the water with pressure to empty release, therefore, Only make use of this portion of energy of height of water level in overbottom pressure, utilization is not implemented in original kinetic energy of recirculated water and pressure head in pipeline, so as to Limit the energy-saving effect of the program.
Chinese patent application CN200410051720.7 discloses a kind of method of automatic allocating side filter for recirculated cooling water, adopts Technical solution is to drive turbine pump using cooling tower height fall after cooling on recirculated water return water, and turbine pump is toward by-pass flow Water system matches somebody with somebody water-supply source.The program can utilize return water overbottom pressure to a certain degree, but still simply using this portion of height of water level Divide energy, energy-saving effect has larger limitation.
The content of the invention
The purpose of technical solution of the present invention is, provides a kind of energy-saving circulating-water bypass water system and its user Method, the circulating-water bypass water system and its method can make full use of the pressure of supply water more than needed of recirculated water to generate electricity, so as to, On the premise of suspended matter removal effect is ensured, reach remaining recoverable purpose.
To reach the purpose, a kind of energy-saving circulating-water bypass water system technical solution of the invention is as follows(Such as Fig. 2 It is shown):A kind of self-powered circulating-water bypass water system:Including:Cooling tower is arranged at below cooling tower, is next self cooling for collecting But the absorbing well, absorption well of the recirculated water of tower, pipeline connect the water supply pump pump group of absorbing well, absorption well, and recirculated water is supplied after going out the pressurization of water supply pump pump group The water supply line all the way of user's unit, which is characterized in that
It is provided with out the another way water supply line that side stream system circulating water is supplied after water supply pump pump group is pressurizeed, the by-pass flow Water system includes:
It is arranged at the electric control valve of another way water supply line midway and receives to pass through the automatic shunt of electric control valve The hydraulic generator of recirculated water, the hydraulic generator electricity are supplied to from backwash filter and backwash water promotion Pump.
Self-powered circulating-water bypass water system according to the present invention, which is characterized in that
Bypass cutoff valve is arranged in parallel by the hydraulic generator, between hydraulic generator and absorbing well, absorption well, is led to Toward the exit of filter, automatic relief valve is set.
As a result, to ensure that circulating water pressure meets the intake pressure requirement of filter.
Self-powered circulating-water bypass water system according to the present invention, which is characterized in that
The dry point of the water supply pump pump group is uniformly distributed in absorbing well, absorption well.
Self-powered circulating-water bypass water system according to the present invention, which is characterized in that
Recirculated water after electric control valve shunts enters hydraulic generator, and in the outlet of hydraulic generator Place amplifies 1.1~1.5 times to the caliber of conduit line into reducing, and the exit is made to form local tiny structure.
Meet the intake pressure requirement of filter as a result,.
Self-powered circulating-water bypass water system according to the present invention, which is characterized in that
Frequency conversion filtered water pump is arranged in parallel as spare watering simultaneously by hydraulic generator, convenient for the hydraulic turbine Repair and maintenance.
Self-powered circulating-water bypass water system according to the present invention, which is characterized in that
Recirculated water after decompression(0.18~0.30MPa)Into from backwash filter, through being filtered from backwash filter, filter Clear water afterwards enters absorbing well, absorption well, the clear water enter absorbing well, absorption well pipe end carry out once again reducing amplify 1.1~1.5 times, and from The highest ullage of absorbing well, absorption well(To sky)It is discharged into absorbing well, absorption well.
Recirculated water flow velocity is utilized as a result, improves the utilization ratio of the hydraulic turbine.
Self-powered circulating-water bypass water system according to the present invention, which is characterized in that
The sundries of filter retention is emitted into backwash blowdown pond by backwash, and passes through the pressurization of backwash water force (forcing) pump and be sent to Waste water treatment system.
A kind of technical solution of the application method of energy-saving circulating-water bypass water system of the present invention is as follows:
A kind of application method of self-powered circulating-water bypass water system, the circulating-water bypass water system make full use of Xun Huan The pressure of supply water more than needed of water generates electricity, including:Cooling tower is arranged at below cooling tower, for collection following from cooling tower The absorbing well, absorption well of ring water, pipeline connect the water supply pump pump group of absorbing well, absorption well, and user's unit is supplied to cycle after being pressurizeed by water supply pump pump group The water supply line all the way of water, which is characterized in that
It is additionally provided with after being pressurizeed by water supply pump pump group and supplies by-pass flow water system with the another way water supply line of recirculated water,
The by-pass flow water system includes:
It is arranged at the electric control valve of another way water supply line midway and receives following by electric control valve automatic shunt The hydraulic generator of ring water, the hydraulic generator electricity are supplied to from backwash filter and backwash water elevator pump,
According to the present invention, through cooling tower recirculated water after cooling(≤32℃)Absorbing well, absorption well is initially entered, and passes through dry point Equally distributed water supply pump pump group is extracted out from absorbing well, absorption well and pressurizeed(0.60~0.75MPa)After be sent to water supply line.
According to the present invention, it is supplied to recirculated water user's unit after pressurization in water supply line all the way, another way passes through motorized adjustment Valve automatic shunt(The 1~5% of pipeline flow)To by-pass flow water system.
According to the present invention, the recirculated water after electric control valve shunts enters hydraulic generator, and is sent out in the hydraulic turbine Electric machine set outlet amplifies caliber into reducing, makes outlet dot into local tiny structure.
That is, using water impact turbine impeller, impeller rotation drives transmission shaft driving generator operation, while recirculated water Energy is damaged after the acting of water impact impeller, and pressure drops to 0.18~0.30MPa by 0.60~0.75MPa, to meet filtering The intake pressure requirement of device.
According to the present invention, hydraulic turbine rotation drives generating set to generate electricity, and electricity is supplied to reflexive washed filter Device and backwash water elevator pump.
The application method of self-powered circulating-water bypass water system according to the present invention, which is characterized in that
Bypass cutoff valve is arranged in parallel by the hydraulic generator, in the company of hydraulic generator and absorbing well, absorption well Be provided with automatic relief valve between take over road, towards the exit of filter, with ensure circulating water pressure meet filter into Water pressure requirement.
According to the present invention, the hydraulic turbine sets bypass cutoff valve, while sets frequency conversion filtered water pump as spare watering, just In the repair and maintenance of the hydraulic turbine.
Recirculated water after decompression(0.18~0.30MPa)Into from backwash filter, be filtered, the clear water after filtering into Enter absorbing well, absorption well, the drainage pipe end which enters absorbing well, absorption well carries out reducing once again, and enters absorbing well, absorption well to idle discharge, to reduce pipe network Resistance damage improves the utilization ratio of the hydraulic turbine.The sundries of filter retention is emitted into backwash blowdown pond by backwash, and passes through anti- Waste water treatment system is sent in the pressurization of wash water force (forcing) pump.
The application method of self-powered circulating-water bypass water system according to the present invention, which is characterized in that
Recirculated water after electric control valve shunts enters hydraulic generator, and in the outlet of hydraulic generator Place carries out reducing to pipe diameter and amplifies 1.1~1.5 times, and the exit is made to form local tiny structure.
That is, pressure drops to 0.18~0.30MPa by 0.60~0.75MPa, to meet the intake pressure requirement of filter.
The application method of self-powered circulating-water bypass water system according to the present invention, which is characterized in that
Recirculated water after decompression(0.18~0.30MPa)Into from backwash filter, through being filtered from backwash filter, filter Clear water afterwards enters absorbing well, absorption well, the clear water enter absorbing well, absorption well pipe end carry out once again reducing amplify 1.1~1.5 times, and from Absorbing well, absorption well is discharged into above absorbing well, absorption well highest liquid level.
The application method of self-powered circulating-water bypass water system according to the present invention, the sundries of filter retention pass through Backwash is emitted into backwash blowdown pond, and passes through the pressurization of backwash water force (forcing) pump and be sent to waste water treatment system.
According to the present invention, absorbing well, absorption well is entered to idle discharge, i.e. discharge outlet is connected on the highest liquid level of absorbing well, absorption well, is connect with air It touches, so that water outlet does not have back pressure.
The purpose of the technical program is, provides a kind of energy-saving circulating-water bypass water system, can make full use of and follow The pressure of supply water more than needed of ring water on the premise of suspended matter removal effect is ensured, reaches remaining recoverable purpose.Specifically, The advantageous effect of the technical program is mainly reflected in:
Efficiently using for water supply overbottom pressure is realized, has not only met the needs of side stream water supply, but also has realized energy more than needed Amount recycling;
The potential of water supply pump is given full play to, avoids running in inefficient section, more seeks optimal working point operation;
Large pump, the high efficiency advantage of motor are played, reduces the damage of small pump, motor in conversion process of energy It loses;
For unit user with water pressure demand it is different with side stream filter pressure demand the characteristics of, dexterously select Current are depressurized with the hydraulic turbine, the mass energy caused by pressure reducing valve is used to depressurize is avoided and loses;With 1200m3/h's Exemplified by side stream, pressure of supply water is depressured 0.25MPa by 0.65MPa, and waterpower acting ability is P=9.81 × Q × H × η=9.81 ×1200×(65-25)× 0.85 ÷ 3600=111.2 (Kw) can be recycled this part acting ability using the hydraulic turbine.
It has given full play to water supply pump dry point and has been distributed relatively uniform advantage, avoided and individually set up filter pump due to water intaking Point position is single, is susceptible to the situation of water intaking and the short stream of return water, so as to cause the feelings of local water body repeated filtration in absorbing well, absorption well Condition enhances sundries filtration result, ensure that circulating water quality.
Description of the drawings
Fig. 1 is pump characteristic figure.
Fig. 2 is energy saving cyclic water side stream system schematic of the present invention.
In figure, 1 is cooling tower, and 2 is are arranged at below cooling tower, the water suction for collecting the cooling water from cooling tower Well, 3 connect the water supply pump pump group of absorbing well, absorption well for pipeline, and 4 be to supply the one of recirculated water user's unit after the pressurization of water supply pump pump group Road water supply line, 5 be to be provided with out the another way water supply line that side stream system circulating water is supplied after water supply pump pump group is pressurizeed, 6 It is hydraulic generator for electric control valve, 7,8 is are backwash water elevator pump from backwash filter, 9, and 10 be bypass cutoff Valve, 11 be automatic relief valve, and 12 be frequency conversion filtered water pump, and 13 be recirculated water user's unit, and 14 be multifunctional non-return valve, and 15 be single To valve, 16 be shut-off valve.
Specific embodiment
Embodiment
In the following, the implementation process of the technical program is expanded on further with specific embodiment:
Build the self-powered Beside Filter System of Recirculating Water of the present invention.
The self-powered circulating-water bypass water system includes:Cooling tower is arranged at below cooling tower, is next self cooling for collecting But the absorbing well, absorption well of the recirculated water of tower, pipeline connect the water supply pump pump group of absorbing well, absorption well, and recirculated water is supplied after going out the pressurization of water supply pump pump group The water supply line all the way of user's unit is provided with out the another way confession of supply side stream system circulating water after the pressurization of water supply pump pump group Waterpipe.
The by-pass flow water system includes:The electric control valve and receiving for being arranged at another way water supply line midway pass through electricity The hydraulic generator of the recirculated water of the automatic shunt of dynamic regulating valve, the hydraulic generator electricity are supplied to from backwash Filter and backwash water elevator pump.
Bypass cutoff valve is arranged in parallel by the hydraulic generator, between hydraulic generator and absorbing well, absorption well, is led to Toward the exit of filter, automatic relief valve is set.
In addition, the dry point of the water supply pump pump group is uniformly distributed in absorbing well, absorption well.Following after electric control valve shunts Ring water enters hydraulic generator, and pipe diameter is amplified into reducing in the exit of hydraulic generator, goes out this Local tiny structure is formed at mouthful.Meet the intake pressure requirement of filter as a result,.
Frequency conversion filtered water pump is arranged in parallel as spare watering simultaneously by hydraulic generator, convenient for the hydraulic turbine Repair and maintenance.In addition, the recirculated water after decompression(0.18~0.30MPa)Into from backwash filter, through from backwash filter mistake Filter, the clear water after filtering enter absorbing well, absorption well, and the pipe end which enters absorbing well, absorption well carries out reducing amplification 1.1~1.5 once again Times, and it is discharged into absorbing well, absorption well from absorbing well, absorption well highest ullage.Pipe network resistance damage is reduced as a result, improves the utilization ratio of the hydraulic turbine.
The sundries of filter retention is emitted into backwash blowdown pond by backwash, and passes through the pressurization of backwash water force (forcing) pump and be sent to Waste water treatment system.
The operation of the system is as follows:
1) through cooling tower recirculated water after cooling(≤32℃)Absorbing well, absorption well is initially entered, and it is equally distributed to pass through dry point The recirculated water of water supply pump pump group from absorbing well, absorption well extraction 25000m3/h are sent to water supply line after being forced into 0.60~0.75MPa;
2) recirculated water user's unit is supplied to all the way in water supply line after pressurizeing, and another way passes through electric control valve automatic shunt The recirculated water of 1200m3/h is to by-pass flow water system;
3) recirculated water after electric control valve shunts enters the hydraulic turbine, and caliber is put into reducing in hydraulic turbine outlet Greatly, make outlet dot into local tiny structure, using current the hydraulic turbine driven to rotate, at the same recirculated water promote after acting pressure by 0.60~0.75MPa drops to 0.18~0.30MPa, to meet the intake pressure requirement of filter;
4) hydraulic turbine rotation drives generating set to generate electricity, and self power generation is supplied to from backwash filter and backwash water and is carried Rise pump;Recirculated water after decompression(0.18~0.30MPa)Into from backwash filter, it is filtered, the clear water after filtering enters Absorbing well, absorption well, the drainage pipe end which enters absorbing well, absorption well carries out reducing once again, and enters absorbing well, absorption well to idle discharge, to reduce pipe network
5) resistance damage improves the utilization ratio of the hydraulic turbine;
6) sundries of filter retention is emitted into backwash blowdown pond by backwash, and eventually enters into waste water treatment system.
Technique according to the invention scheme is implemented facility, can be realized to circulating water system water supply overbottom pressure after implementation It efficiently uses, the energy consumption of by-pass flow water system can be greatly reduced, there is significant energy-saving effect, can be generalized to all kinds of open types Recirculating cooling water system uses, and possesses higher promotion and application prospect.

Claims (7)

1. a kind of self-powered circulating-water bypass water system, the circulating-water bypass water system makes full use of the water supply more than needed of recirculated water Pressure generates electricity, including, user's unit is supplied after being pressurizeed by water supply pump group with the user side circulation of recirculated water, The user side circulation is included with the sequentially connected cooling tower of pipeline, absorbing well, absorption well, water supply pump pump group, recirculated water user, The recirculated water user connects to form Xun Huan in cooling tower, it is characterised in that:
A kind of self-powered circulating-water bypass water system has been further included by supplying another water route after the pressurization of water supply pump pump group with mistake The side stream side water system of recirculated water is filtered, side stream side water system includes, with the sequentially connected cooling tower of pipeline, suction Well, electric control valve, turbine-generator units,
The circulating water pressure of water supply line is sent to after absorbing well, absorption well extraction pressurization by the equally distributed water supply pump pump group of dry point For 0.60~0.75MPa,
The by-pass flow water system includes:
It is arranged at the electric control valve of another way water supply line midway and receives the recirculated water by electric control valve automatic shunt Hydraulic generator, the hydraulic generator electricity is supplied to from backwash filter and backwash water elevator pump,
The exit of the hydraulic generator carries out reducing to pipe diameter and amplifies 1.1~1.5 times,
The pipe end of the absorbing well, absorption well carries out reducing and amplifies 1.1~1.5 times once again,
The exit of hydraulic generator forms local tiny structure, and the circulating water pressure after decompression is 0.18~0.30MPa.
2. self-powered circulating-water bypass water system as described in claim 1, which is characterized in that
Bypass cutoff valve has been arranged in parallel by the hydraulic generator, has exported towards filter in hydraulic generator Be provided with automatic relief valve excess pressure recirculated water unloaded toward absorbing well, absorption well in the intermediate conduit of mouth.
3. self-powered circulating-water bypass water system as described in claim 1, which is characterized in that
Recirculated water after electric control valve shunts enters hydraulic generator, is supplied water using user side and side stream side two-way The pressure difference of system promotes hydraulic turbine acting power generation, and carries out reducing amplification to pipe diameter in the exit of hydraulic generator 1.1~1.5 times, the exit is made to form local tiny structure.
4. self-powered circulating-water bypass water system as described in claim 1, which is characterized in that
Frequency conversion filtered water pump has been arranged in parallel simultaneously by hydraulic generator as spare watering, has been generated electricity convenient for the hydraulic turbine The repair and maintenance of unit.
5. a kind of application method of self-powered circulating-water bypass water system, the circulating-water bypass water system utilizes the richness of recirculated water Remaining pressure of supply water generates electricity, including:Cooling tower is arranged at below cooling tower, for recirculated water of the collection from cooling tower Absorbing well, absorption well, pipeline connect the water supply pump pump group of absorbing well, absorption well, and user's unit is supplied after being pressurizeed by water supply pump pump group with the one of recirculated water Road water supply line, which is characterized in that
It is additionally provided with after being pressurizeed by water supply pump pump group and supplies by-pass flow water system with the another way water supply line of recirculated water, i.e., using one Group pump group is supplied water respectively to the different system of two-way pressure demand,
The by-pass flow water system includes:
It is arranged at the electric control valve of another way water supply line midway and receives the recirculated water by electric control valve automatic shunt Hydraulic generator, the hydraulic generator electricity is supplied to from backwash filter and backwash water elevator pump,
Absorbing well, absorption well is initially entered through cooling tower recirculated water after cooling, and passes through the equally distributed water supply pump pump group of dry point from suction Well extraction is sent to water supply line after being forced into 0.60~0.75MPa,
It is supplied to recirculated water user's unit after pressurization in water supply line all the way, another way passes through electric control valve automatic shunt pipeline stream To by-pass flow water system, the recirculated water after electric control valve shunts enters hydraulic generator for the 1~5% of amount, and in water wheels The exit of machine generating set carries out reducing to pipe diameter and amplifies 1.1~1.5 times, and the exit is made to form local tiny structure, 0.18~0.30MPa of recirculated water after decompression enters from backwash filter, through being filtered from backwash filter, clear water after filtering into Entering absorbing well, absorption well, the pipe end which enters absorbing well, absorption well carries out reducing and amplifies 1.1~1.5 times once again, and from absorbing well, absorption well highest Absorbing well, absorption well is discharged into above liquid level.
6. a kind of application method of self-powered circulating-water bypass water system as claimed in claim 5, which is characterized in that
Recirculated water after electric control valve shunts enters hydraulic generator, is supplied water using user side and side stream side two-way The pressure difference of system promotes hydraulic turbine acting power generation, and the circulating water pressure of hydraulic turbine outlet after acting is made to meet the influent pressure of filter Power requirement, and caliber reducing is amplified in hydraulic generator outlet, make outlet dot into local tiny structure, make the stream of current Speed is fully utilized.
7. the application method of self-powered circulating-water bypass water system as claimed in claim 6, which is characterized in that
Bypass cutoff valve is arranged in parallel by the hydraulic generator, in the connecting tube of hydraulic generator and absorbing well, absorption well Automatic relief valve is provided between road, towards the exit of filter, it is excessively high and damage filter to avoid circulating water pressure.
CN201410038274.XA 2014-01-26 2014-01-26 A kind of self-powered circulating-water bypass water system and its application method Active CN104806419B (en)

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