CN104805615A - Full-automatic softener quantitative control padder - Google Patents
Full-automatic softener quantitative control padder Download PDFInfo
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- CN104805615A CN104805615A CN201510090996.4A CN201510090996A CN104805615A CN 104805615 A CN104805615 A CN 104805615A CN 201510090996 A CN201510090996 A CN 201510090996A CN 104805615 A CN104805615 A CN 104805615A
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- cloth
- full
- cloth rewinder
- rewinder roll
- padding machine
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Abstract
The invention provides a full-automatic softener quantitative control padder which comprises a frame, a roller mechanism, a pressure device, a transmission device and a displacement tank, wherein the roller mechanism is arranged on a frame tabletop, the pressure device and the transmission device are respectively connected with the roller mechanism, and the displacement tank is arranged below the roller mechanism. The full-automatic softener quantitative control padder is characterized by further comprising a control module and a weighing device, the weighing device is arranged on one cloth discharge side of the roller mechanism, a cloth feeding sensor is arranged at a cloth feeding inlet of the roller mechanism, and the control module is respectively connected with the pressure device, the transmission device, the weighing device and the cloth feeding sensor. The full-automatic softener quantitative control padder has the advantages that fabrics with different sizes can be placed on the padder, rolling allowance is quantitatively controlled, the full-automatic softener quantitative control padder is simple in structure and convenient to operate, and operation of workers and application practice of enterprises are facilitated.
Description
Technical field
The present invention relates to a kind of full-automatic padding machine, especially a kind of full-automatic softener fixing quantity padding machine.
Background technology
Softener a kind ofly can be adsorbed in fiber surface and the material making that fiber surface is level and smooth, improve feel or sense of touch.Softener, except making fabric sofetening, has toward contact and antistatic, anti-ly to pollute again, improve flatness, tears the effect such as ability and making property of raising.In production, softener content for fabric there are certain requirements, general processing mode is infusion process and padding method, infusion process mainly drops into a certain amount of softener by the weight of fabric, after impregnation process a period of time at a certain temperature, the method for dehydration, dry/sizing, padding method is that fabric is in groove after a few second rapid impregnation softener, squeeze quickly through two rollers, then carry out the method for drying or shaping.At present, generally use padder in industry, padding machine is the chief component of padder, and general padding machine is made up of roll, frame, pressue device, transmission device, protector; Difference according to type and pressurization size can be divided into laboratory mangle and large padding machine, and large padding machine is divided into vertical roller machine, bedroom padding machine and inclined padding machine; Two rolling cars and three rolling cars can be divided into according to the number of roll; Fluid pressure type padding machine, vapour-pressure type padding machine and weight arm adding pressure type padding machine can be divided into according to the different pressuring methods of padding machine.These padding machines existing are generally used for production in enormous quantities, and for be the production technology of continuous cloth.Roll surplus at the softener of the material to be rolled of some sizes such as different area such as production lace, silk scarf etc., unlike material to control or a difficult technical problem broken through.
Summary of the invention
For the deficiencies in the prior art, the invention provides a kind of full-automatic softener fixing quantity padding machine, the fabric of different size can be placed on and padding machine carries out quantitative surplus of rolling control, this device structure is simple, easy to operate, be conducive to the application practice of operative and enterprise.
Technical scheme of the present invention is: a kind of full-automatic softener fixing quantity padding machine, comprise frame, the mill roll mechanism be arranged on rack table, the pressue device be connected with mill roll mechanism respectively and transmission device, be arranged on sump pit below mill roll mechanism, it is characterized in that: also comprise control module, meausring apparatus, described meausring apparatus is arranged on the side that mill roll mechanism goes out cloth, described mill roll mechanism enters cloth entrance and is provided with into cloth sensor, described control module respectively with pressue device, transmission device, meausring apparatus, enter cloth sensor and be connected.
Described mill roll mechanism comprise bundle cloth rewinder roll, two upper prick cloth rewinder roll support, lower bundle cloth rewinder roll, prick cloth rewinder roll support under two, lower bundle cloth rewinder roll support is fixed on rack table, lower bundle cloth rewinder roll two ends are arranged on lower bundle cloth rewinder roll support, and lower bundle cloth rewinder roll one end is connected with transmission device through lower bundle cloth rewinder roll support; Upper bundle cloth rewinder roll support one end is connected with corresponding lower bundle cloth rewinder roll support by Level tune screw rod, and be connected with pressue device in the middle of upper bundle cloth rewinder roll support, the outer circumference surface of upper bundle cloth rewinder roll and lower bundle cloth rewinder roll is tangent.
Described transmission device comprise be arranged on central rack motor, motor drive main driving wheel, with lower bundle cloth rewinder roll be coaxially connected from drive, described main driving wheel is connected by chain with from drive.
Described meausring apparatus comprising weighing plate for carrying material, gathering weight sensor, the base of weight signal, described base is provided with weight sensor, is connected with weighing plate above weight sensor.
Described full-automatic softener fixing quantity padding machine also comprises the cloth-feeding plate being arranged on mill roll mechanism side, the body feed tank to be rolled be arranged under rack table, the control pedal that is connected with transmission device, body feed tank to be rolled is connected with frame by support, and control pedal is arranged on below body feed tank to be rolled near ground location.
Described full-automatic softener fixing quantity padding machine also comprises the cloth-feeding plate being arranged on mill roll mechanism side, the conveyer belt be connected with cloth-feeding plate.
A kind of full-automatic softener fixing quantity flow process:
S1: start padding machine, carry out optimum configurations;
S2: enter cloth sensor and cloth detected, enters cloth sensor assembly signal transmission to control module, and control module instruction pressue device module, transmission module, meausring apparatus module are run according to control module parameter;
S3: the first block of material arrives meausring apparatus place after mill roll mechanism, weight sensor in meausring apparatus passes data to control module and the pre-period parameters of cloth and compares and draw difference, carry out output signal adjustment pressue device and transmission device after data processing, and then the speed of adjustment material in mill roll mechanism and operating pressure;
S4: if the difference of comparison in S3 is zero, then repeat S2 until terminate.
Beneficial effect of the present invention is: the fabric of different size can be placed on and padding machine carry out quantitative surplus of rolling and control by this equipment, and this device structure is simple, easy to operate, is conducive to the application practice of operative and enterprise.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention's full-automatic softener fixing quantity padding machine.
Fig. 2 is the Facad structure schematic diagram of the present invention's full-automatic softener fixing quantity padding machine.
In figure: 1-frame, 2-mill roll mechanism, 3-pressue device, 4-transmission device, 5-sump pit, 6-control module, 7-meausring apparatus, 8-pricks cloth rewinder roll, 9-upper bundle cloth rewinder roll support, cloth rewinder roll is pricked under 10-, cloth rewinder roll support is pricked under 11-, 12-Level tune screw rod, 13-motor, 14-main driving wheel, 15-is from drive, 16-enters cloth sensor assembly, 17-pressue device module, 18-transmission module, 19-meausring apparatus module, 20-cloth-feeding plate, 21-body feed tank to be rolled, 22-control pedal.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further:
As depicted in figs. 1 and 2, a kind of full-automatic softener fixing quantity padding machine, comprise frame 1, the mill roll mechanism 2 be arranged on frame 1 table top, the pressue device 3 be connected with mill roll mechanism 2 respectively and transmission device 4, be arranged on sump pit 5 below mill roll mechanism 2, also comprise control module 6, meausring apparatus 7, described meausring apparatus 7 is arranged on the side that mill roll mechanism 2 goes out cloth, described mill roll mechanism 2 enters cloth entrance and is provided with into cloth sensor, described control module 6 respectively with pressue device 3, transmission device 4, meausring apparatus 7, enter cloth sensor and be connected.
Described mill roll mechanism 2 pricks cloth rewinder roll support 11 under comprising bundle cloth rewinder roll 8, two upper bundle cloth rewinder roll support 9, lower bundle cloth rewinder roll 10, two, lower bundle cloth rewinder roll support 11 is fixed on frame 1 table top, lower bundle cloth rewinder roll 10 two ends are arranged on lower bundle cloth rewinder roll support 11, and lower bundle cloth rewinder roll 10 one end is connected with transmission device 4 through lower bundle cloth rewinder roll support 11; Upper bundle cloth rewinder roll support 9 one end is connected with corresponding lower bundle cloth rewinder roll support 11 by Level tune screw rod 12, and be connected with pressue device 3 in the middle of upper bundle cloth rewinder roll support 9, the outer circumference surface of upper bundle cloth rewinder roll 8 and lower bundle cloth rewinder roll 10 is tangent.Mill roll mechanism 2 carries out the location of upper bundle cloth rewinder roll 8 by Level tune screw rod 12,
Described transmission device 4 comprise be arranged on motor 13 in the middle part of frame 1, main driving wheel 14 that motor 13 drives, with lower bundle cloth rewinder roll 10 coaxial be connected from drive 15, described main driving wheel 14 is connected by chain with from drive 15.Motor 13 is connected with control module 6, and control module 6 controls motor 13, and then controls the lower bundle running speed of cloth rewinder roll 10 and the driven speed of upper bundle cloth rewinder roll 8.
Described meausring apparatus 7 comprising weighing plate for carrying material, gathering weight sensor, the base of weight signal, described base is provided with weight sensor, is connected with weighing plate above weight sensor.
Described full-automatic softener fixing quantity padding machine also comprises the cloth-feeding plate 20 being arranged on mill roll mechanism 2 side, the body feed tank to be rolled 21 be arranged under frame 1 table top, the control pedal 22 that is connected with transmission device 4, body feed tank 21 to be rolled is connected with frame 1 by support, and control pedal 22 is arranged on below body feed tank 21 to be rolled near ground location.
Described full-automatic softener fixing quantity padding machine also comprises the cloth-feeding plate 20 being arranged on mill roll mechanism 2 side, the conveyer belt be connected with cloth-feeding plate 20.
The operation principle of this milling train: material squeezes after entering mill roll mechanism 2, remove the plurality of flexible agent in material, material after extrusion-rolling feeds back in control system after the weighing of meausring apparatus 7, weight of material after control system contrast squeezes and control system required value, calculate whether to meet and roll surplus requirement, and then determine whether pressue device 3, transmission device 4 are adjusted, finally realize the object of fixing quantity softener content.
This programme also provides a kind of full-automatic softener fixing quantity flow process:
S1: start padding machine, carry out optimum configurations;
S2: enter cloth sensor and cloth detected, enters cloth sensor assembly 16 signal transmission to control module 6, and control module 6 indicates pressue device module 17, transmission module 18, meausring apparatus module 19 to run according to control module 6 parameter;
S3: the first block of material arrives meausring apparatus 7 place after mill roll mechanism 2, weight sensor in meausring apparatus 7 passes data to control module 6 and compares with the pre-period parameters of cloth and draw difference, carry out output signal adjustment pressue device 3 and transmission device 4 after data processing, and then the speed of adjustment material in mill roll mechanism 2 and operating pressure;
S4: if the difference of comparison in S3 is zero, then repeat S2 until terminate.
This programme by cloth do not flooded softener dry weight, roll surplus and be input in control system, the state that control system generating process parameter indicates each module to adjust to control module 6 parameter request is run, after first block of material enters working region, after carrying out data processing by contrast weighing data and the pre-period parameters of cloth, the running status of each module of further adjustment, and then the speed of adjustment material in mill roll mechanism 2 and operating pressure, finally realize the full-automatic function of softener fixing quantity.
The fabric of different size can be placed on and padding machine carry out quantitative surplus of rolling and control by this equipment, and this device structure is simple, easy to operate, is conducive to the application practice of operative and enterprise.
What describe in above-described embodiment and description just illustrates principle of the present invention and most preferred embodiment; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.
Claims (7)
1. a full-automatic softener fixing quantity padding machine, comprise frame, the mill roll mechanism be arranged on rack table, the pressue device be connected with mill roll mechanism respectively and transmission device, be arranged on sump pit below mill roll mechanism, it is characterized in that: also comprise control module, meausring apparatus, described meausring apparatus is arranged on the side that mill roll mechanism goes out cloth, described mill roll mechanism enters cloth entrance and is provided with into cloth sensor, described control module respectively with pressue device, transmission device, meausring apparatus, enter cloth sensor and be connected.
2. full-automatic softener fixing quantity padding machine according to claim 1, it is characterized in that: described mill roll mechanism comprise bundle cloth rewinder roll, two upper prick cloth rewinder roll support, lower bundle cloth rewinder roll, prick cloth rewinder roll support under two, lower bundle cloth rewinder roll support is fixed on rack table, lower bundle cloth rewinder roll two ends are arranged on lower bundle cloth rewinder roll support, and lower bundle cloth rewinder roll one end is connected with transmission device through lower bundle cloth rewinder roll support; Upper bundle cloth rewinder roll support one end is connected with corresponding lower bundle cloth rewinder roll support by Level tune screw rod, and be connected with pressue device in the middle of upper bundle cloth rewinder roll support, the outer circumference surface of upper bundle cloth rewinder roll and lower bundle cloth rewinder roll is tangent.
3. full-automatic softener fixing quantity padding machine according to claim 1, it is characterized in that: described transmission device comprise be arranged on central rack motor, motor drive main driving wheel, with lower bundle cloth rewinder roll be coaxially connected from drive, described main driving wheel is connected by chain with from drive.
4. full-automatic softener fixing quantity padding machine according to claim 1, it is characterized in that: described meausring apparatus comprising weighing plate for carrying material, gathering weight sensor, the base of weight signal, described base is provided with weight sensor, above weight sensor, is connected with weighing plate.
5. full-automatic softener fixing quantity padding machine according to claim 1, it is characterized in that: described full-automatic softener fixing quantity padding machine also comprises the cloth-feeding plate being arranged on mill roll mechanism side, the body feed tank to be rolled be arranged under rack table, the control pedal that is connected with transmission device, body feed tank to be rolled is connected with frame by support, and control pedal is arranged on below body feed tank to be rolled near ground location.
6. full-automatic softener fixing quantity padding machine according to claim 1, is characterized in that: described full-automatic softener fixing quantity padding machine also comprises the cloth-feeding plate being arranged on mill roll mechanism side, the conveyer belt be connected with cloth-feeding plate.
7. a full-automatic softener fixing quantity flow process:
S1: start padding machine, carry out optimum configurations;
S2: enter cloth sensor and cloth detected, enters cloth sensor assembly signal transmission to control module, and control module instruction pressue device module, transmission module, meausring apparatus module are run according to control module parameter;
S3: the first block of material arrives meausring apparatus place after mill roll mechanism, weight sensor in meausring apparatus passes data to control module and the pre-period parameters of cloth and compares and draw difference, carry out output signal adjustment pressue device and transmission device after data processing, and then the speed of adjustment material in mill roll mechanism and operating pressure;
S4: if the difference of comparison in S3 is zero, then repeat S2 until terminate.
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CN201510090996.4A CN104805615B (en) | 2015-03-01 | 2015-03-01 | Full-automatic softener quantitative control padder and control flow |
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Cited By (7)
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CN108035099A (en) * | 2018-01-26 | 2018-05-15 | 李奕平 | A kind of process equipment for cloth production |
CN108048977A (en) * | 2018-01-26 | 2018-05-18 | 李�昊 | The preparation of cloth and dyeing method |
CN108193411A (en) * | 2018-01-26 | 2018-06-22 | 李奕平 | A kind of cloth dyeing and printing process equipment |
CN108221233A (en) * | 2018-01-11 | 2018-06-29 | 李�昊 | A kind of printing and dyeing fabrics squeezing water |
CN108265442A (en) * | 2018-01-11 | 2018-07-10 | 李�昊 | A kind of cloth dyeing and printing process equipment |
CN108560179A (en) * | 2018-01-11 | 2018-09-21 | 李�昊 | A kind of weighing type printing and dyeing processing equipment |
CN111893682A (en) * | 2020-08-13 | 2020-11-06 | 张�杰 | Adjustable extrusion formula drain of compound ventilative fabrics |
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Cited By (17)
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CN108265442B (en) * | 2018-01-11 | 2019-06-14 | 张家港华福日新染业有限公司 | A kind of cloth dyeing and printing process equipment |
CN110004621B (en) * | 2018-01-11 | 2022-01-28 | 浙江横店染整有限公司 | Weighing type printing and dyeing processing equipment |
CN110004621A (en) * | 2018-01-11 | 2019-07-12 | 李�昊 | A kind of system of processing based on printing and dyeing processing |
CN108221233A (en) * | 2018-01-11 | 2018-06-29 | 李�昊 | A kind of printing and dyeing fabrics squeezing water |
CN108265442A (en) * | 2018-01-11 | 2018-07-10 | 李�昊 | A kind of cloth dyeing and printing process equipment |
CN108560179A (en) * | 2018-01-11 | 2018-09-21 | 李�昊 | A kind of weighing type printing and dyeing processing equipment |
CN108560179B (en) * | 2018-01-11 | 2019-05-31 | 浙江稽山印染有限公司 | A kind of weighing type printing and dyeing processing equipment |
CN108221233B (en) * | 2018-01-11 | 2019-05-31 | 佛山市南海永其祥织染有限公司 | A kind of printing and dyeing fabrics squeezing water |
CN108193411B (en) * | 2018-01-26 | 2019-05-31 | 浙江稽山印染有限公司 | A kind of cloth dyeing and printing process equipment |
CN108035099A (en) * | 2018-01-26 | 2018-05-15 | 李奕平 | A kind of process equipment for cloth production |
CN108193411A (en) * | 2018-01-26 | 2018-06-22 | 李奕平 | A kind of cloth dyeing and printing process equipment |
CN108048977B (en) * | 2018-01-26 | 2019-10-22 | 绍兴海通印染有限公司 | The preparation of cloth and dyeing method |
CN108035099B (en) * | 2018-01-26 | 2019-11-12 | 杭州富阳新堰纸制品有限公司 | A kind of process equipment for cloth production |
CN110485017A (en) * | 2018-01-26 | 2019-11-22 | 李�昊 | Ink application processes for cloth preparation |
CN108048977A (en) * | 2018-01-26 | 2018-05-18 | 李�昊 | The preparation of cloth and dyeing method |
CN111893682A (en) * | 2020-08-13 | 2020-11-06 | 张�杰 | Adjustable extrusion formula drain of compound ventilative fabrics |
CN111893682B (en) * | 2020-08-13 | 2022-11-15 | 杭州道贤智能科技有限责任公司 | Adjustable extrusion formula drain of compound ventilative fabrics |
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