CN104803230B - A kind of copper cladding aluminum conductor storage self-propelled admission machine - Google Patents
A kind of copper cladding aluminum conductor storage self-propelled admission machine Download PDFInfo
- Publication number
- CN104803230B CN104803230B CN201510162120.6A CN201510162120A CN104803230B CN 104803230 B CN104803230 B CN 104803230B CN 201510162120 A CN201510162120 A CN 201510162120A CN 104803230 B CN104803230 B CN 104803230B
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- China
- Prior art keywords
- beam wheel
- draft gear
- travel switch
- disk
- winding shaft
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Abstract
A kind of copper cladding aluminum conductor storage self-propelled admission machine, including rack and driving motor, the output shaft of driving motor passes through retarder and take-up axis connection, I-beam wheel is arranged on Wire winding shaft, rack is equipped with draft gear, draft gear is fixedly connected by the traction casing being set on Wire winding shaft with the disk of I-shaped wheel end, and one end that axis of traction is connect with I-beam wheel disk is in taper type, and the front end of frustum is equipped with and holds dead turn tightly;Travel switch there are two being set on Wire winding shaft, the distance between two travel switches are twice of I-beam wheel length, I-beam wheel can be under the draw of draft gear, the uniform motion back and forth between two travel switches, and when the disk of I-beam wheel touches travel switch, it is reversed to control it that travel switch can transmit signals to draft gear.The admission machine of the present invention effectively prevents conducting wire and largely pulls and torsional moment, improves the qualification rate of conducting wire finished product.
Description
Technical field
The present invention relates to a kind of wires and cables industry admission machine of winding metal wire rod, specifically a kind of copper clad aluminums
Conducting wire storage self-propelled admission machine.
Background technology
With the development of wires and cables industry, high speed, efficient, low cost, Technological adaptability have become by force manufacturing enterprise
Pursue a goal.Admission machine is a kind of equipment for being wound into electric wire on I-shaped take-up reel, is generally comprised dynamic
Force mechanisms, transmission mechanism, wire-arranging mechanism and take-up mechanism.Existing admission machine will be waited for by moving back and forth for wire-arranging mechanism mostly
The conducting wire of winding it is orderly around on I-beam wheel closed reel.But wire-arranging mechanism drives moving back and forth for conducting wire to cause copper clad aluminum
Conducting wire pull and a large amount of torsional moment.
And in wire rod conducting wire manufacturing enterprise, in order to ensure the good electric conductivity of conducting wire, ductility, light-weight and cost compared with
Low production requirement.In practice, often selection makes copper-clad aluminum alloy conducting wire to replace copper wires, achieves good reality
Use effect.But due to the phase not to the utmost such as hardness, ductility, thermal expansivity and mechanical performance of two kinds of metals in copper cladding aluminum conductor
Together, the pullling, reverse etc. to act of the preparation process high frequency such as hot candied, winding will promote the structure of copper cladding aluminum conductor to change
Become, drastically influence the electricity performance of finished product, when especially reversing excessive, conductor part region can also be caused to wrap up layers of copper
Tearing or separation, reduce the qualification rate of finished product.Therefore, it is simple in structure, easy to use to design one kind, and can be to conducting wire
It is actually necessary to pull the admission machine effectively eliminated with torsional moment.
Invention content
The technical problem to be solved in the present invention is:Existing admission machine is moved back and forth due to wire-arranging mechanism, is caused and is led
Line is largely pullled and torsional moment, when winding compound coating plain conductor, easily causes the tearing or separation of package layers of copper, drop
The low qualification rate of finished product.
The present invention is in order to solve the above technical problems, used technical solution is:A kind of storage of copper cladding aluminum conductor is pushed away with oneself
Into formula admission machine, including rack and the driving motor that is arranged in rack, the output shaft of the driving motor pass through retarder
Reduction gearing is sequentially connected with Wire winding shaft, and the I-beam wheel for winding copper cladding aluminum conductor, the rack are arranged on the Wire winding shaft
On be additionally provided with draft gear, the disk of the traction casing which is set in by one on Wire winding shaft and I-shaped wheel end
It is fixedly connected, one end that the traction casing is connect with I-beam wheel disk is in taper type, and the front end of frustum is additionally provided with and prevents from leading
Draw the holding dead turn to skid between set and I-beam wheel;It is also set up on the Wire winding shaft there are two travel switch, two strokes are opened
The distance between pass is twice of I-beam wheel length, and the I-beam wheel can be under the draw of draft gear, at two
Uniform motion back and forth between travel switch, and when the disk of I-beam wheel touches travel switch, travel switch can pass signal
It is reversed to control it to be handed to draft gear.
One of described travel switch is additionally coupled to a touch sensing formula counter;The counter and one
PLC control system connects, and PLC control system can control an audible and visible alarm device according to the variable of counter and carry out acousto-optic
Alarm sounds.
The driving motor and draft gear are fixed on the rack by one piece of vibration damper plate.
Advantageous effect:
1, a kind of copper cladding aluminum conductor of the invention storage is simple in structure, easy to use with self-propelled admission machine, by leading
Copper cladding aluminum conductor is steady, the orderly winding that moves back and forth being incorporated in around to the I-beam wheel of conducting wire is arranged in I-beam wheel, is exempted from
Gone bus cable device drive conducting wire move back and forth generation pull and torsional moment, improve package alloy lead wire quality of finished
And yield rate.
2, a kind of copper cladding aluminum conductor of the invention storage is compact-sized with self-propelled admission machine, high degree of automation, PLC
The setting of control system, audible and visible alarm device, induction type counter and travel switch puts down device entire combination at a take-up
It is steady efficient, simple and safe operation, the organic whole of good practical effect.
3, the present invention in traction casing end taper type structure setting, play the safety of support, guiding and auxiliary centering
Effect, the setting of dead turn have effectively buffered the friction of contact face, have improved the service life of device entirety.Driving motor and
The setting of draft gear bottom vibration damper plate reduces workshop noise.
Description of the drawings
Fig. 1 is the structural diagram of the present invention;
Diagram label:1, rack, 2, driving motor, 3, retarder, 4, Wire winding shaft, 5, I-beam wheel, 501, disk, 6, traction
Device, 7, travel switch, 8, counter, 9, PLC control system, 10, audible and visible alarm device, 11, vibration damper plate.
Specific implementation mode
Illustrate the specific implementation mode of the present invention below in conjunction with the accompanying drawings:
A kind of copper cladding aluminum conductor storage self-propelled admission machine, including rack 1 and the driving electricity that is arranged in rack 1
The output shaft of machine 2, the driving motor 2 is sequentially connected by the reduction gearing of retarder 3 with Wire winding shaft 4, is arranged on the Wire winding shaft 4
It is useful for the I-beam wheel 5 around to copper cladding aluminum conductor, draft gear 6 is additionally provided in the rack 1, which passes through it
Traction casing is fixedly connected with the disk 501 of 5 end of I-beam wheel, and one end that the traction casing is connect with 5 disk 501 of I-beam wheel is in cone
Platform shape, and the front end of frustum is additionally provided with the holding dead turn for preventing from skidding between traction casing and I-beam wheel 5;The Wire winding shaft
It is also set up on 4 there are two travel switch 7, the distance between two travel switches 7 are the length of twice of I-beam wheel 5, the I-shaped
Wheel 5 can be under the draw of draft gear 6, the uniform motion back and forth between two travel switches 7, and when I-beam wheel 5
When disk 501 touches travel switch 7, draft gear 6 then carries out I-beam wheel 5 traction of opposite direction.It is one of described
Travel switch 7 is additionally coupled to a touch sensing formula counter 8, and the counter 8 is to I-beam wheel 5 between two travel switches 7
The number of movement is counted;The counter 8 is connect with a PLC control system 9, when 8 counted mesh of counter reaches
When preset value, PLC control system 9 carries out audible and visible alarm prompt by controlling an audible and visible alarm device 10.The driving motor 2
It is fixed in rack 1 by one piece of vibration damper plate 11 with draft gear 6.
When specifically used, I-beam wheel is mounted on self-propelled admission machine for a kind of copper cladding aluminum conductor storage of the present invention
On Wire winding shaft, then the traction casing of draft gear is fixedly connected on the disk of I-beam wheel one end.Go into operation driving motor and traction
Device, driving motor drive Wire winding shaft to rotate by retarder, and draft gear pulls I-beam wheel that it is made to be rotated on Wire winding shaft
At the uniform velocity advance simultaneously, when the extreme position of setting travel switch in I-beam wheel walking to Wire winding shaft, PLC control system receives
Information, control draft gear carry out I-beam wheel the traction of opposite direction.It is backhauled between two travel switches in I-beam wheel
In dynamic process, copper cladding aluminum conductor volume can uniformly, be smoothly located in I-beam wheel by admission machine, and conducting wire is in wrapup procedure
There is no pullling and torsional moment, the quality of finished and yield rate of package alloy lead wire, good practical effect are improved.I-beam wheel is every
The touch sensing formula counter that will once touch and be arranged on a Wire winding shaft is moved back and forth, the preset value of the counter is I-shaped
Move back and forth number when wheel winding is full, when counter counting reaches preset value, PLC control system control audible and visible alarm device into
Row audible and visible alarm prompts operating personnel to carry out the replacement of I-beam wheel, and device overall simple is convenient, easy to operate.
Claims (1)
1. a kind of copper cladding aluminum conductor storage self-propelled admission machine, including rack(1)And it is arranged in rack(1)On driving
Motor(2), the driving motor(2)Output shaft pass through retarder(3)Reduction gearing and Wire winding shaft(4)It is sequentially connected, the receipts
Spool(4)On be arranged with I-beam wheel for winding copper cladding aluminum conductor(5), it is characterised in that:The rack(1)On be additionally provided with
Draft gear(6), the driving motor(2)And draft gear(6)Pass through one piece of vibration damper plate(11)It is fixed on rack(1)On,
Draft gear(6)It is set in Wire winding shaft by one(4)On traction casing and I-beam wheel(5)The disk of end(501)It is fixed to connect
It connects, the traction casing and I-beam wheel(5)Disk(501)One end of connection is in taper type, and the front end of frustum is additionally provided with and prevents
Traction casing and I-beam wheel(5)Between the holding dead turn that skids;The Wire winding shaft(4)On also set up there are two travel switch
(7), two travel switches(7)The distance between be I-beam wheel(5)Twice of length, the I-beam wheel(5)It can be filled in traction
It sets(6)Draw under, in two travel switches(7)Between uniform motion back and forth, and work as I-beam wheel(5)Disk(501)
Touch travel switch(7)When, travel switch(7)Draft gear can be transmitted signals to(6)It is reversed to control it, described its
In a travel switch(7)It is additionally coupled to a touch sensing formula counter(8), the counter(8)It is controlled with a PLC
System(9)Connection, PLC control system(9)It can be according to counter(8)Variable control an audible and visible alarm device(10)Into
Row audible and visible alarm prompts.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510162120.6A CN104803230B (en) | 2015-04-08 | 2015-04-08 | A kind of copper cladding aluminum conductor storage self-propelled admission machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510162120.6A CN104803230B (en) | 2015-04-08 | 2015-04-08 | A kind of copper cladding aluminum conductor storage self-propelled admission machine |
Publications (2)
Publication Number | Publication Date |
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CN104803230A CN104803230A (en) | 2015-07-29 |
CN104803230B true CN104803230B (en) | 2018-11-06 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201510162120.6A Expired - Fee Related CN104803230B (en) | 2015-04-08 | 2015-04-08 | A kind of copper cladding aluminum conductor storage self-propelled admission machine |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105966982A (en) * | 2016-05-18 | 2016-09-28 | 赵士立 | Wire winding roller device capable of achieving automatic detection and separation |
CN107915095B (en) * | 2017-11-03 | 2020-03-10 | 中国神华能源股份有限公司 | Method and device for controlling reel of stacker-reclaimer to perform cable winding operation |
CN111406032B (en) * | 2017-11-25 | 2022-10-04 | 欧瑞康纺织有限及两合公司 | Method for monitoring a winding device and winding device |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3097815A (en) * | 1961-11-29 | 1963-07-16 | Sylvania Electric Prod | Apparatus for spooling filamentary material |
US3979084A (en) * | 1975-05-01 | 1976-09-07 | Chase Brass And Copper Co., Inc. | Apparatus for level winding tubing |
CN201737520U (en) * | 2010-07-20 | 2011-02-09 | 俞国平 | Full-automation winding machine |
CN202124359U (en) * | 2011-05-12 | 2012-01-25 | 浙江省送变电工程公司 | Steel wire rope winder |
CN104418158A (en) * | 2013-08-30 | 2015-03-18 | 江苏中江焊丝有限公司 | Device for precision winding of welding wire |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2884450B2 (en) * | 1991-07-04 | 1999-04-19 | 株式会社フジクラ | Winding machine with bobbin traverse width variation mechanism |
-
2015
- 2015-04-08 CN CN201510162120.6A patent/CN104803230B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3097815A (en) * | 1961-11-29 | 1963-07-16 | Sylvania Electric Prod | Apparatus for spooling filamentary material |
US3979084A (en) * | 1975-05-01 | 1976-09-07 | Chase Brass And Copper Co., Inc. | Apparatus for level winding tubing |
CN201737520U (en) * | 2010-07-20 | 2011-02-09 | 俞国平 | Full-automation winding machine |
CN202124359U (en) * | 2011-05-12 | 2012-01-25 | 浙江省送变电工程公司 | Steel wire rope winder |
CN104418158A (en) * | 2013-08-30 | 2015-03-18 | 江苏中江焊丝有限公司 | Device for precision winding of welding wire |
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CN104803230A (en) | 2015-07-29 |
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