CN104803167B - A kind of ready-made clothes dcs and method - Google Patents
A kind of ready-made clothes dcs and method Download PDFInfo
- Publication number
- CN104803167B CN104803167B CN201510120285.7A CN201510120285A CN104803167B CN 104803167 B CN104803167 B CN 104803167B CN 201510120285 A CN201510120285 A CN 201510120285A CN 104803167 B CN104803167 B CN 104803167B
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- frequency
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- shipment
- dcs
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0229—Clothes, clothes hangers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2812/00—Indexing codes relating to the kind or type of conveyors
- B65G2812/02—Belt or chain conveyors
- B65G2812/02267—Conveyors having endless traction elements
- B65G2812/02277—Common features for chain conveyors
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- Chain Conveyers (AREA)
- Control Of Conveyors (AREA)
Abstract
The present invention relates to a kind of ready-made clothes dcs and method, described control system includes into station control circuit, frequency measurement circuit, ring rail drive circuit, enter station control circuit, it is connected with frequency measurement circuit, the shipment FREQUENCY CONTROL for measuring ready-made clothes work station in certain time according to frequency measurement circuit is stocked up frequency；N frequency measurement circuit is connected with ring rail drive circuit, velocity of rotation for the average shipment frequency control loop rail drive chain according to n frequency measurement circuit, it is separate non-interfering between each primary control system of ready-made clothes dcs of the present invention, and second control system does not have chain of command to primary control system, primary control system can not be controlled by, so, when partial control system breaks down, the operation of whole system can't be affected, operator can exactly failure judgement occur place, bring for maintenance system and more facilitate.
Description
Technical field
The present invention relates to automatic apparel manufacture line control system, particularly a kind of ready-made clothes dcs and method.
Background technology
For improving clothing speed, saving labor cost, ready-made clothes system is just obtaining increasingly extensive application.Ready-made clothes system
Agent structure includes ring rail, and ring rail is provided with drive chain, is provided with some work stations upwards in walking of ring rail.It is clamped with cloth
After clothes hanger enters in ready-made clothes system, advanced on ring rail by under the driving of drive chain, and enter successively under the instruction controlling computer
Enter to each corresponding work station.Multiple clothes hangers enter into after in corresponding work station, due to operation progress sometimes with the entering of clothes hanger
Speed of standing is asynchronous, often occurs that multiple clothes hangers come the situation in work station.And carry out other work stations of same processes
The phenomenon of " in short supply " then occurs, clothes hanger enters and does corresponding control by computer during work station, then control information is by a master control
Device sends, the management method of this " distribution formula ", control information numerous and diverse or need control work station more when, often
Managerial confusion occurs, the phenomenon of system crash sometimes even occurs, produce to enterprise and bring unnecessary trouble.Simultaneously " point
Join formula " management method employing centralized management, lead to after locally going wrong, the confusion of whole system can be caused, make operator
Member is difficult to the place that failure judgement occurs exactly, is that maintenance system brings more obstacles.
Content of the invention
It is an object of the invention to overcoming the defect of prior art, provide a kind of ready-made clothes dcs, using micro-
Processor controls the control loop of single work station respectively, makes the operating of ready-made clothes system relatively reliable and efficient, simultaneously again convenient
Maintenance and maintenance are carried out to system.
To achieve these goals, the present invention provides a kind of ready-made clothes dcs, for ready-made clothes work station and ring
The control of rail driving means, including：
At least two frequency measurement circuits, for measuring the shipment frequency of ready-made clothes work station in certain time；
Enter station control circuit, be connected with described frequency measurement circuit, for being stocked up frequency according to described shipment FREQUENCY CONTROL；
And
Ring rail drive circuit, is connected to described frequency measurement circuit, averages out goods for calculating according to described shipment frequency
Frequency, and the velocity of rotation according to described average shipment frequency control loop rail drive chain.
Further, described enter station control circuit include：For detecting the proximity switch of clothes hanger, it is connected with proximity switch
The first microcontroller connecing, connects leading-in device by the machinery of the first microprocessor controls.
Further, described enter station control circuit also include：It is connected to the meter between proximity switch and the first microcontroller
Number device.
Further, described frequency measurement circuit includes：The second microcontroller being connected with the first microcontroller, is connected to
Clock chip on second microcontroller, and it is connected to the key switch on the second microcontroller.
Further, described key switch is used for for the product completing operation sending work station.
Further, described ring rail drive circuit includes：The 3rd microcontroller being connected with described frequency measurement circuit, even
It is connected on the electric machine controller on the 3rd microcontroller.
To achieve these goals, the present invention provides a kind of control method of ready-made clothes dcs, including following
Step：
A. start described ready-made clothes dcs, described dcs carries out pretreatment；
B. described enter station control circuit and ring rail drive circuit set operating, described frequency measurement circuit measurement by initial
The shipment frequency of work station in certain time；
C. the shipment recording frequency is sent to into station control circuit and ring rail drive circuit by described frequency measurement circuit,
Described enter station control circuit according to shipment frequency, control frequency of stocking up consistent with shipment frequency；
The shipment frequency that described ring rail drive circuit receives frequency measuring circuit sends, tries to achieve average shipment frequency, according to
The speed of average shipment frequency control loop rail drive chain.
Beneficial effects of the present invention：1. the present invention has abandoned the centralized control that traditional ready-made clothes control field adopts, and adopts
With dcs, in each work station, microcontroller loop is set up by microcontroller and sensor, more efficiently and
The reliable frequency of stocking up controlling work station is consistent with shipment frequency, and using this microcontroller loop as primary control system
System, sets up more senior second control system " ring rail drive circuit " on the basis of primary control system, and ring rail drives electricity
After road is passed through to collect the frequency information of primary control system upload and be acted upon, adjust the running speed of whole ring rail, to one-tenth
The overall rhythm of clothing production system is adjusted, but in this system, is mutually only between each primary control system
Vertical is non-interfering, and second control system does not have chain of command it is impossible to primary control system to primary control system
Be controlled by, can fundamentally be prevented using this control system, using centralized management system control information numerous and diverse or
When needing the work station of control more, the chaotic phenomenon of the system administration easily occurring.
2. it is separate mutually not doing between each primary control system of ready-made clothes dcs of the present invention
Disturb, and second control system does not have chain of command it is impossible to be controlled by primary control system to primary control system, institute
So that the operation of whole system when partial control system breaks down, can't be affected, and operator can judge event exactly
The place that barrier occurs, is that maintenance system is brought and more facilitated.
Brief description
Fig. 1 is ingredient graph of a relation of the present invention；
Fig. 2 is present system structured flowchart；
Fig. 3 is overall structure diagram of the present invention；
Fig. 4 is work station structural representation of the present invention；
Fig. 5 connects leading-in device structural representation for work station machinery of the present invention；
Fig. 6 is ring rail drive chain schematic diagram of the present invention.
Description of reference numerals：1st, enter station control circuit；11st, proximity switch；12nd, enumerator；13rd, machinery connects leading-in device；14、
First microcontroller；2nd, frequency measurement circuit；21st, key switch；22nd, clock chip；23rd, the second microcontroller；3rd, ring rail drives
Galvanic electricity road；31st, electric machine controller；32nd, gear motor；33rd, the 3rd microcontroller；4th, ring rail；41st, ring rail drive chain；42nd, push
Device；5th, work station；51st, ENTRANCE；52nd, exit；6th, carry the clothes hanger of roller.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.Once embodiment is only used for clearly illustrating the present invention
Technical scheme, and can not be limited the scope of the invention with this.
As shown in Figure 1 and 2, comprising modules of the present invention and corresponding hardware device, described control system is included into station control circuit
1st, frequency measurement circuit 2, ring rail drive circuit 3, described enter station control circuit 1 include：For detecting the proximity switch 11 of clothes hanger,
The first microcontroller 14 being connected with proximity switch 11, connects leading-in device 13 by the machinery that the first microcontroller 14 controls, and
It is connected to the enumerator 12 between proximity switch 11 and the first microcontroller 14；Described frequency measurement circuit 2 with enter stand control electricity
Road 1 connects, including：The second microcontroller 23 being connected with the first microcontroller 14, be connected on the second microcontroller 23 when
Clock chip 22, and it is connected to the key switch 21 on the second microcontroller 23, key switch 21 is used for completing the product of operation
Product are sent and are used during work station 5；In described ring rail drive circuit 3 and ready-made clothes system n in some work stations 5（n≥2）Frequently
Rate measuring circuit 2 connects, including：The 3rd microcontroller 33 being connected with n frequency measurement circuit 2, is connected to the 3rd microcontroller
Electric machine controller 31 on device 33, electric machine controller 31 is used for the rotating speed of regulation ring rail drive chain 41 gear motor 32, with this
Carry out the velocity of rotation of control ring rail drive chain 41, thus being adjusted to the overall rhythm of apparel manufacture system.
As shown in Fig. 3 ~ 6, when this control method is specifically used, the ring rail drive chain 41 being arranged on ring rail 4 top rotates, and
By being arranged on the pusher 42 on ring rail drive chain 41, promote the clothes hanger 6 with roller being placed on ring rail 4, along rail
Road moves ahead, and is arranged on the proximity switch 11 of work station 5 ENTRANCE 51, detects that clothes hanger is close, and transmission level signal is to enumerator
12, enumerator 12 is counted after being connected to level signal, and to the first microcontroller 14 transmission level signal, the first microcontroller
After 14 are connected to level signal, judge in certain time（There is the random time section of artificial setting）Frequency of stocking up whether reach one
The shipment frequency that in time period, frequency measurement circuit 2 sends, if so, then stops connecing goods；If it is not, then control machinery connects leading-in device 13
Clothes hanger on ring rail 4 is connect and guides in work station 5；The cloth being placed on clothes hanger is taken out by the workman in work station 5, and completes
After corresponding manufacturing procedure in this work station 5, clothes hanger is sent by depresses button switch 21 from work station 5, comes back to ring rail 4
On, in the time period that frequency measurement circuit 2 measurement sets in this course（Second microcontroller 23 reads clock chip 22 to be believed
Whether breath, draw after being compared with preset time period also within the time period setting.）The number of times that key switch 21 is pressed,
And calculate shipment frequency, and this frequency is sent to into station control circuit 1 and ring rail drive circuit 3；Ring rail drive circuit 3 connects
To n（n≥2）The shipment frequency that frequency measurement circuit 2 sends, after obtaining average shipment frequency, according to average shipment frequency control
Electric machine controller 31 processed, controls the rotating speed of gear motor 32, carrys out the velocity of rotation of control ring rail drive chain 41 with this, thus to one-tenth
The overall rhythm of clothing production system is adjusted.
The present invention realizes shredder Based Intelligent Control must experience below scheme：
A. start described ready-made clothes dcs, described dcs carries out pretreatment；
B. in the starting stage, frequency measurement circuit 2 does not send shipment with ring rail drive circuit 3 to entering station control circuit 1
Frequency information, described enter station control circuit 1 set operating with ring rail 4 drive circuit by initial, described frequency measurement circuit 2 measures
The shipment frequency of work station 5 in certain time；
C. described frequency measurement circuit 2 is sent to the shipment recording frequency into station control circuit 1 and ring rail drive circuit
3, described enter station control circuit 1 according to shipment frequency, control frequency of stocking up consistent with shipment frequency；
Described ring rail drive circuit 3 receives n（n≥2）The shipment frequency that individual frequency measurement circuit 2 sends, tries to achieve
Average shipment frequency, according to the speed of average shipment frequency control loop rail drive chain 41.
Above-described embodiment is only presently preferred embodiments of the present invention, is not limited the scope of the invention with this, therefore：All with
The equivalent transformation that the structure of the present invention, shape, principle are done, all should be covered by within protection scope of the present invention.
Claims (6)
1. a kind of ready-made clothes dcs, the control for ready-made clothes work station and ring rail driving means is it is characterised in that wrap
Include：
At least two frequency measurement circuits, for measuring the shipment frequency of ready-made clothes work station in certain time；
Enter station control circuit, be connected with described frequency measurement circuit, for being stocked up frequency according to described shipment FREQUENCY CONTROL；And
Ring rail drive circuit, is connected to described frequency measurement circuit, averages out goods frequency for calculating according to described shipment frequency,
And the velocity of rotation according to described average shipment frequency control loop rail drive chain；
Described enter station control circuit include：For detecting the proximity switch of clothes hanger, the first microcontroller of being connected with proximity switch
Device, connects leading-in device by the machinery of the first microprocessor controls.
2. according to claim 1 ready-made clothes dcs it is characterised in that described enter station control circuit also include：
It is connected to the enumerator between proximity switch and the first microcontroller.
3. according to claim 1 ready-made clothes dcs it is characterised in that described frequency measurement circuit includes：With
The second microcontroller that first microcontroller connects, is connected to the clock chip on the second microcontroller, and is connected to second
Key switch on microcontroller.
4. according to claim 3 ready-made clothes dcs it is characterised in that described key switch be used for will complete work
The product of sequence sends work station.
5. according to claim 1 ready-made clothes dcs it is characterised in that described ring rail drive circuit includes：With
The 3rd microcontroller that described frequency measurement circuit connects, is connected to the electric machine controller on the 3rd microcontroller.
6. according to any one of claim 1 ~ 5 ready-made clothes dcs control method it is characterised in that include with
Lower step：
A. start described ready-made clothes dcs, described dcs carries out pretreatment；
B. described enter station control circuit and ring rail drive circuit set operating by initial, described frequency measurement circuit measurement is certain
The shipment frequency of work station in time；
C. the shipment recording frequency is sent to into station control circuit and ring rail drive circuit by described frequency measurement circuit, described
Enter station control circuit according to shipment frequency, control frequency of stocking up consistent with shipment frequency；
The shipment frequency that described ring rail drive circuit receives frequency measuring circuit sends, tries to achieve average shipment frequency, according to average
The speed of shipment frequency control loop rail drive chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510120285.7A CN104803167B (en) | 2015-03-19 | 2015-03-19 | A kind of ready-made clothes dcs and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510120285.7A CN104803167B (en) | 2015-03-19 | 2015-03-19 | A kind of ready-made clothes dcs and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104803167A CN104803167A (en) | 2015-07-29 |
| CN104803167B true CN104803167B (en) | 2017-03-01 |
Family
ID=53688462
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510120285.7A Active CN104803167B (en) | 2015-03-19 | 2015-03-19 | A kind of ready-made clothes dcs and method |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102176145A (en) * | 2011-01-21 | 2011-09-07 | 宁波圣瑞思服装机械有限公司 | Radio frequency identification (RFID) intelligent clothes hanger entrance and exit control method for intelligent clothing production hanging equipment control system |
| CN102339416A (en) * | 2010-07-22 | 2012-02-01 | 上海孚恩电子科技有限公司 | Radio frequency identification (RFID)-based automatic clothing check-in/out intelligent system and method |
| CN102929219A (en) * | 2012-09-24 | 2013-02-13 | 四川大学 | Cloud-computing-based production monitoring and intelligent scheduling decision making system |
| CN202975770U (en) * | 2012-12-17 | 2013-06-05 | 台州飞跃双星成衣机械有限公司 | Management device for garment systems |
| CN104176448A (en) * | 2013-05-23 | 2014-12-03 | 上海衣拿制衣设备有限公司 | Control method for hoisting system and hoisting system applying control method |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5233534A (en) * | 1991-05-24 | 1993-08-03 | Gerber Garment Technology, Inc. | Production system for garments or other products |
| DE19614748C2 (en) * | 1996-04-15 | 2001-09-06 | Baumueller Anlagen Systemtech | Fault diagnosis procedure |
-
2015
- 2015-03-19 CN CN201510120285.7A patent/CN104803167B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102339416A (en) * | 2010-07-22 | 2012-02-01 | 上海孚恩电子科技有限公司 | Radio frequency identification (RFID)-based automatic clothing check-in/out intelligent system and method |
| CN102176145A (en) * | 2011-01-21 | 2011-09-07 | 宁波圣瑞思服装机械有限公司 | Radio frequency identification (RFID) intelligent clothes hanger entrance and exit control method for intelligent clothing production hanging equipment control system |
| CN102929219A (en) * | 2012-09-24 | 2013-02-13 | 四川大学 | Cloud-computing-based production monitoring and intelligent scheduling decision making system |
| CN202975770U (en) * | 2012-12-17 | 2013-06-05 | 台州飞跃双星成衣机械有限公司 | Management device for garment systems |
| CN104176448A (en) * | 2013-05-23 | 2014-12-03 | 上海衣拿制衣设备有限公司 | Control method for hoisting system and hoisting system applying control method |
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| Publication number | Publication date |
|---|---|
| CN104803167A (en) | 2015-07-29 |
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Address after: 515300 Dongpu industrial area, Puning, Jieyang, Guangdong. Patentee after: Guangdong creates fashion smart Limited by Share Ltd Address before: 515300 science and technology building, Dongpu industrial district, Puning, Jieyang, Guangdong Patentee before: GUANGDONG MENOUR DRESS CO., LTD. |