CN104802393B - A kind of thermoplastic tube machine automatically - Google Patents

A kind of thermoplastic tube machine automatically Download PDF

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Publication number
CN104802393B
CN104802393B CN201510201006.XA CN201510201006A CN104802393B CN 104802393 B CN104802393 B CN 104802393B CN 201510201006 A CN201510201006 A CN 201510201006A CN 104802393 B CN104802393 B CN 104802393B
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China
Prior art keywords
thermoplastic tube
horizontal
tube machine
guide rail
control panel
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CN201510201006.XA
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Chinese (zh)
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CN104802393A (en
Inventor
王立权
张同喜
王依祎
许秀军
李想
孟凡森
李琳杰
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Harbin Engineering University
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Harbin Engineering University
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Abstract

The present invention is to provide a kind of thermoplastic tube machine automatically, the groundwork of the present invention is the precalculated position to thermoplastic tube feeding, then by Infrared Heating, allows thermoplastic tube big envelope realize insulated enclosure on electric wire.Including the shell frame of thermoplastic tube machine, automatical feeding system, the control system of thermoplastic tube machine and control panel, and the frame of thermoplastic tube machine and other auxiliary equipments.Automatical feeding system, thermoplastic tube machine control panel and cooling system are positioned at the shell of thermoplastic tube machine, thermoplastic tube machine frame is in below the shell of thermoplastic tube machine, thermoplastic tube machine control system integration plate and thermoplastic tube machine feeding riser guide are inside lower bearing bracket, and automatical feeding system is connected with control drive system respectively with cooling system.For feeding, heating, cool down and the whole process of blanking, control panel uses visual control panel, and in the right front of operator, convenient operation, operator only need to arrange corresponding operation by control panel.

Description

A kind of thermoplastic tube machine automatically
Technical field
The present invention relates to a kind of thermoplastic tube processing unit (plant), particularly relate to a kind of thermoplastic tube machine automatically.
Background technology
The material that thermoplastic tube is a kind of electrician, instrument automation is conventional in installing, the heat-shrinkable mainly utilizing it is exposed gold Belong to line and do insulated envelope.It has high-temperature shrinkage, soft fire-retardant, insulation corrosion protection function, be widely used in various wire harness, solder joint, The insulation protection of inductance, metal tube, antirust, the corrosion protection etc. of rod.Along with its extensive application, a kind of thermoplastic tube machine automatically of design It is significantly.
The heating big envelope of general traditional thermoplastic tube uses baked wheaten cake or hot-air blower that thermoplastic tube carries out heat big envelope and processes.This Plant mode of heating not only inefficiency, and heat uneven, cause shrinkage factor inconsistent, so that the big envelope effect of thermoplastic tube Bad.
Summary of the invention
The invention aims to can efficiently batch complete thermoplastic tube cable expect from above be heated to cooling whole process, And a kind of thermoplastic tube machine automatically that a kind of production efficiency is high, thermoplastic tube insulated enclosure is effective is provided.
The object of the present invention is achieved like this: includes band door frame, be arranged on the square shell of band door frame upper end, be arranged on Control panel on square shell and be arranged on the system integration plate of band door machine frame inside, and described control panel by electric wire and is System circuit board connects, and the bottom of described square shell is also equipped with baffle plate, and the horizontal direction of baffle plate is provided with two horizontal guide rails, Being provided with horizontal drive motor between two horizontal guide rails, the output shaft of horizontal drive motor is connected with horizontal screw lead, horizontal screw lead On be set with horizontal screw lead nut, horizontal screw lead nut upper end is fixed with horizontal fixed station, horizontal fixed station is provided with thermoplastic tube Cable clamp mould, and the lower end of described horizontal fixed station is separately mounted on two horizontal guide rails by two horizontal guide rail slide blocks, Thermoplastic tube is arranged on thermoplastic tube cable clamp mould, and described baffle plate is additionally provided with infrared oven, and described infrared oven Being positioned at the centre position in the front of horizontal guide rail, described band door machine frame inside is also equipped with two upright guide rails, two upright guide rails Between be additionally provided with and vertically drive motor, vertically drive the output shaft of motor to be connected with vertical leading screw, two described upright guide rails It is positioned at above baffle plate with the other end of vertical leading screw through described baffle plate, described vertical leading screw is set with vertical feed screw nut, institute State and on vertical feed screw nut, be fixed with gripper shoe, and the side of gripper shoe is separately mounted to two by two upright guide rail slide blocks and erects On straight guide, gripper shoe is fixed with air cooling system pipeline clamping mould, air cooling system pipeline clamping mould is provided with air-cooled system Line under the overall leadership, described horizontal drive motor and vertical driving motor connect with system integration plate respectively, and described infrared oven also and is System circuit board connects.
Present invention additionally comprises so some architectural features:
1. four angles of the lower section of band door frame described in are respectively arranged with the universal wheel of energy self-locking.
2. horizontal drive motor described in and vertically driving motor are motors.
Compared with prior art, the invention has the beneficial effects as follows: the automatic thermoplastic tube heating big envelope device that the present invention provides, automatically Change degree is high, it is possible to batch rapidly and efficiently completes thermoplastic tube cable and expects the whole process being heated to cooling from above.Infrared Heating Not only having penetration power, heat inside and outside energy simultaneously, be further without heat transfer medium transmission, the thermal efficiency is good, and temperature controls easily, Heat up rapidly, and relatively have safety.Using Infrared Heating mode, thermoplastic tube is heated evenly, thus reaches consistent shrinkage factor, Allow the thermoplastic tube surface being attached to cable tightly, insulated enclosure thorough, and working (machining) efficiency is greatly improved, allow whole production Journey efficiency also can achieve significantly to be improved, and ensure that the insulation effect of thermoplastic tube heating big envelope, additionally provides comfortable work Industry environment.
Accompanying drawing explanation
Fig. 1 is the structural representation one of the present invention;
Fig. 2 is the structural representation two of the present invention;
Fig. 3 is the structural representation (agent structure schematic diagram) within the present invention;
Fig. 4 is the structural representation of the various piece on the baffle plate of the present invention;
Fig. 5 is the front view of the present invention;
Fig. 6 is upright guide rail and the structural scheme of mechanism of vertical motor part of the present invention.
Detailed description of the invention
With detailed description of the invention, the present invention is described in further detail below in conjunction with the accompanying drawings.
In conjunction with Fig. 1 to Fig. 6, the present invention includes band door frame 2, the square shell 1 being arranged on band door frame 2 upper end, is arranged on Control panel on square shell 19 and be arranged on the system integration plate 5 within band door frame 2, and described control panel leads to 9 Crossing electric wire to be connected with system integration plate 5, the bottom of described square shell 1 is also equipped with baffle plate 30, the horizontal direction of baffle plate 30 On be provided with two horizontal guide rails 20, horizontal drive motor 19, horizontal drive motor 19 are installed between two horizontal guide rails 20 Output shaft and horizontal screw lead 22 be connected, horizontal screw lead 22 is set with horizontal screw lead nut 31, horizontal screw lead nut upper end is solid It is connected with horizontal fixed station 24, horizontal fixed station 24 is provided with thermoplastic tube cable clamp mould 23, and described horizontal fixed station 24 Lower end be separately mounted on two horizontal guide rails 20 by two horizontal guide rail slide blocks 21, thermoplastic tube is arranged on thermoplastic tube cable On clamping mould 23, described baffle plate 30 is additionally provided with infrared oven 25, and described infrared oven 25 is positioned at level and leads The centre position in the front of rail 20, described band door frame 2 is internal is also equipped with two upright guide rails 11, two upright guide rails 11 Between be additionally provided with and vertically drive motor 10, vertically drive the output shaft of motor 10 to be connected with vertical leading screw 18, described two The other end of upright guide rail 11 and vertical leading screw 18 is positioned at above baffle plate through described baffle plate 30, and described vertical leading screw 18 overlaps Equipped with vertical feed screw nut, the feed screw nut of vertical direction is identical with the feed screw nut matching relationship of horizontal direction, described vertical thread It is fixed with gripper shoe 15 on thick stick nut, and the side of gripper shoe 15 is separately mounted to two by two upright guide rail slide blocks 14 and erects On straight guide 11, gripper shoe 15 is fixed with air cooling system pipeline clamping mould 16, on air cooling system pipeline clamping mould 16 Being provided with air cooling system pipeline 17, described horizontal drive motor 19 and vertically driving motor 14 connect with system integration plate 5 respectively, Described infrared oven 25 also connects with system integration plate 5.
Four angles of the lower section of described band door frame 2 are respectively arranged with the universal wheel 8 of energy self-locking.
Described horizontal drive motor 19 and vertically driving motor 14 are motors.
Horizontal guide rail 20 of the present invention and upright guide rail 11 all use double guide rail form, position more accurate.
Described screw nut driven mechanism is all screw turns, and nut moves, and so makes horizontal screw lead and the rigidity of vertical leading screw Relatively good, the stroke of work is big.
The present invention uses pneumatic cooling, and rate of cooling is fast, just realizes with whirlpool air pump.
With reference to Fig. 1, Fig. 3, the present invention includes the shell frame of thermoplastic tube machine, automatical feeding system, the control system of thermoplastic tube machine And control panel, and the frame of thermoplastic tube machine and other auxiliary equipments.Automatical feeding system, thermoplastic tube machine control panel and cold But system is positioned at the square shell 1 of thermoplastic tube machine, and thermoplastic tube machine band door frame 2 is in below the square shell 1 of thermoplastic tube machine, Thermoplastic tube machine control system integration plate 5 and thermoplastic tube machine feeding riser guide inside band door frame 2, automatical feeding system and cold But system is connected with control drive system respectively.
Control system includes the critical components such as control system repeat circuit, catalyst and circuit and circuit board are all integrated in control Control system integration plate 5 in cabinet and for feeding, heat, cool down and the control panel 9 of the whole process of blanking.System collection Become plate 5 to be positioned at inside band door frame 2, and be fixed on band door frame 2 base plate, face the cabinet door 6 of band door frame 2, band Four universal wheels 8 are connected below the base plate of door frame 2.Control panel 9 is positioned at the square shell 1 of thermoplastic tube machine, is fixed on Square shell 1 inner surface, in the right front of operator.The control system part of the present invention is the motor control to motor, Another part is the control to Infrared Heating baking box, by the critical components such as control system repeat circuit, catalyst and circuit and Circuit board is all integrated on the control system integration plate in switch board.For feeding, heat, cool down and the whole process of blanking, Control panel uses visual control panel.
With reference to Fig. 2, Fig. 3 and Fig. 6, feeding system is divided into vertical rotating mechanism and horizontal rotary mechanism, vertical rotating mechanism to include Vertically drive motor 10, upright guide rail 11, upright guide rail slide block 14 and vertical leading screw 18, vertical motor 10 and upright guide rail 11 are fixed on band door frame 2 inner bottom surface, and gripper shoe 15 is fixed on upright guide rail slide block 14, air cooling system pipeline clamping mould 16 are connected with gripper shoe 15, and air cooling system pipeline 17 is clamped in air cooling system pipeline clamping mould 16 wire casing.
With reference to Fig. 1, Fig. 3, Fig. 4, horizontal rotary mechanism includes that horizontal drive motor 19, horizontal guide rail 20, horizontal guide rail are sliding Block 21 and horizontal screw lead 22, horizontal fixed station 24 passes through horizontal guide rail 20 and the horizontal guide rail cunning coordinated with horizontal guide rail 20 Block 21 is connected with baffle plate 25, and thermoplastic tube cable clamp mould 23 is fixed on horizontal fixed station 24, and horizontal drive motor 19 is solid Being scheduled on baffle plate 30, between two horizontal guide rails 20, horizontal screw lead 22 coordinates with horizontal fixed station 24, drives level solid Determining platform 24 for linear motion, infrared oven 25 is fixed on baffle plate 30.
With reference to Fig. 3, Fig. 4 and Fig. 5, it is manipulated by panel 9 and drives motor 19 to drive horizontal screw lead 22 to rotate, ball wire Thick stick 22 drives the horizontal fixed station 24 of threaded engagement therewith and guide rail slide block 21 for linear motion on horizontal guide rail 20, from And drive the thermoplastic tube cable clamp mould 23 being placed with thermoplastic tube cable to move, carry out next in being sent to infrared baking box 25 The heating process of step;Utilizing infrared baking box 25 infrared heating mode, thermoplastic tube is carried out heating and makes it shrink, then big envelope exists The effect of insulated enclosure is reached on cable;It is manipulated by panel 9 and controls thermoplastic tube and infrared baking box 25 infrared heater Distance, the watt level of infrared heater and heat time heating time, reasonably control the heating-up temperature of thermoplastic tube, thus reach One preferable shrinkage factor and insulated enclosure effect;Heating after by drive motor 19 drive horizontal screw lead 22 and Corresponding nut, thus drive thermoplastic tube cable clamp mould 23 to evacuate to the cooling zone under air cooling system pipeline clamping mould 16 Territory, carries out next step cooling technique;Vertically driving motor 10 to drive vertical leading screw 18 to rotate by driving, vertical leading screw 18 carries Gripper shoe 15 and the guide rail slide block 14 of dynamic threaded engagement therewith are for linear motion on horizontal guide rail 20, thus Adjust and use wind Cooling system pipeline 17, from the distance of thermoplastic tube, then utilizes air cooling system pipeline 17 to ventilate to thermoplastic tube and cools down, allow it receive Contracting is then attached to cable surface, thus realizes the insulated enclosure to cable.The shifting of whole device can be realized by universal wheel 8 Dynamic.

Claims (3)

1. an automatic thermoplastic tube machine, it is characterised in that: include band door frame, be arranged on band door frame upper end square shell, The control panel being arranged on square shell and the system integration plate being arranged on band door machine frame inside, and described control panel is by electricity Line is connected with system integration plate, and the bottom of described square shell is also equipped with baffle plate, and the horizontal direction of baffle plate is provided with two water Level gauge, is provided with horizontal drive motor between two horizontal guide rails, the output shaft of horizontal drive motor is connected with horizontal screw lead, Being set with horizontal screw lead nut on horizontal screw lead, horizontal screw lead nut upper end is fixed with horizontal fixed station, and horizontal fixed station is installed There is thermoplastic tube cable clamp mould, and the lower end of described horizontal fixed station is separately mounted to two water by two horizontal guide rail slide blocks On level gauge, thermoplastic tube is arranged on thermoplastic tube cable clamp mould, and described baffle plate is additionally provided with infrared oven, and described Infrared oven is positioned at the centre position in the front of horizontal guide rail, and described band door machine frame inside is also equipped with two upright guide rails, and two It is additionally provided with between root upright guide rail and vertically drives motor, vertically drive the output shaft of motor to be connected with vertical leading screw, described two The other end of root upright guide rail and vertical leading screw is positioned at above baffle plate through described baffle plate, and described vertical leading screw is set with vertical thread Thick stick nut, described vertical feed screw nut is fixed with gripper shoe, and the side of gripper shoe is pacified respectively by two upright guide rail slide blocks It is contained on two upright guide rails, gripper shoe is fixed with air cooling system pipeline clamping mould, air cooling system pipeline clamping mould is pacified Equipped with air cooling system pipeline, described horizontal drive motor and vertically driving motor connect with system integration plate respectively, described infrared ray Baking box also connects with system integration plate.
One the most according to claim 1 automatic thermoplastic tube machine, it is characterised in that: four of the lower section of described band door frame Angle is respectively arranged with the universal wheel of energy self-locking.
One the most according to claim 1 and 2 automatic thermoplastic tube machine, it is characterised in that: described horizontal drive motor is with perpendicular Straight driving motor is motor.
CN201510201006.XA 2015-04-24 2015-04-24 A kind of thermoplastic tube machine automatically Active CN104802393B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201510201006.XA CN104802393B (en) 2015-04-24 2015-04-24 A kind of thermoplastic tube machine automatically

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CN104802393B true CN104802393B (en) 2016-12-07

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105014950A (en) * 2015-08-05 2015-11-04 无锡市百事杰金属制品科技有限公司 Hot press molding mechanism for electrode lugs of lithium-ion power batteries
CN109822871A (en) * 2019-03-12 2019-05-31 浙江工业大学之江学院 A kind of thermoplastic shaping owner rack

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL6709291A (en) * 1967-07-04 1969-01-07
US5980674A (en) * 1997-02-11 1999-11-09 Hillerich & Bradsby Co. Method for manufacturing tubular constructions from fiber reinforced thermoplastic sheets
DE102006029509A1 (en) * 2006-06-27 2008-01-10 Volkswagen Ag Process to apply a plastic foil fleece sleeve to a plastic preform core by combination of heat shrink and form tools
CN203198253U (en) * 2012-12-11 2013-09-18 北京中石伟业科技股份有限公司 Heat-shrinkable tube shrinkage device
MY164330A (en) * 2013-06-11 2017-12-15 Toyo Boseki Heat-shrinkable polyester film and packages
CN203779853U (en) * 2013-12-24 2014-08-20 固力发集团有限公司 Automatic thermal shrinkage type protective sleeve shrinking machine
CN104015325B (en) * 2014-06-04 2016-04-20 东莞市格尼斯电子有限公司 A kind of heat-shrink tube process equipment
CN104153091B (en) * 2014-08-13 2015-12-16 朱永春 The heat-shrink tube heater of a kind of harness cord and heald bar connection device
CN204674020U (en) * 2015-04-24 2015-09-30 哈尔滨工程大学 A kind of thermoplastic tube machine automatically

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