CN104802393A - Automatic thermoplastic pipe machine - Google Patents
Automatic thermoplastic pipe machine Download PDFInfo
- Publication number
- CN104802393A CN104802393A CN201510201006.XA CN201510201006A CN104802393A CN 104802393 A CN104802393 A CN 104802393A CN 201510201006 A CN201510201006 A CN 201510201006A CN 104802393 A CN104802393 A CN 104802393A
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- thermoplastic pipe
- thermoplastic tube
- pipe machine
- guide rails
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Abstract
The invention provides an automatic thermoplastic pipe machine which aims at determining a preset position of feeding of a thermoplastic pipe and heating the thermoplastic pipe through infrared rays to enable the thermoplastic pipe to sleeve an electric wire in sealing manner, so as to realize insulation sealing. The automatic thermoplastic pipe machine comprises an outer shell rack of the thermoplastic pipe machine, an automatic feeding system, a control system and control panel of the thermoplastic pipe machine, a rack of the automatic thermoplastic pipe machine and other auxiliary equipment. The automatic feeding system, the control panel of the thermoplastic pipe machine and a cooling system are positioned in an outer shell of the thermoplastic pipe machine; a cabinet door rack of the thermoplastic pipe machine is positioned below the outer shell of the thermoplastic pipe machine; an integrated board of the control system of the thermoplastic pipe machine and a feeding lifting guide rail of the thermoplastic pipe machine are arranged in the cabinet door rack; the automatic feeding system and the cooling system are respectively connected with a control driving system. According to the automatic thermoplastic pipe machine, the control panel is a visualized control panel which is positioned in right front of an operator, so that the operation is convenient during whole process of feeding, heating, cooling and discharging, and the operator only needs to set corresponding procedures through the control panel.
Description
Technical field
The present invention relates to a kind of thermoplastic tube processing unit (plant), particularly relate to a kind of thermoplastic tube machine automatically.
Background technology
The material that thermoplastic tube is a kind of electrician, instrument automation is conventional in installing, mainly utilizes its heat-shrinkable to be that exposed metal wire does insulated envelope.It has high-temperature shrinkage, soft fire-retardant, insulation corrosion protection function, is widely used in the insulation protection of various wire harness, solder joint, inductance, antirust, the corrosion protection etc. of metal tube, rod.Along with its extensive use, a kind of thermoplastic tube machine automatically of design is significantly.
The heating big envelope of general traditional thermoplastic tube adopts baked wheaten cake or air-heater to carry out the process of heating big envelope to thermoplastic tube.This mode of heating not only inefficiency, and heat uneven, cause shrinkage factor inconsistent, thus make the big envelope effect of thermoplastic tube bad.
Summary of the invention
The object of the invention is, in order to the thermoplastic tube cable that complete of efficient batch expect the whole process being heated to cooling from above, and to provide the one that a kind of production efficiency is high, thermoplastic tube insulated enclosure is effective automatic thermoplastic tube machine.
The object of the present invention is achieved like this: comprise band door frame, be arranged on the square shell of band door frame upper end, be arranged on the control panel on square shell and be arranged on the system integration plate being with door machine frame inside, and described control panel is connected with system integration plate by electric wire, the bottom of described square shell is also provided with baffle plate, the horizontal direction of baffle plate is provided with two horizontal guide rails, between two horizontal guide rails, horizontal drive motor is installed, output shaft and the horizontal screw lead of horizontal drive motor are connected, horizontal screw lead is set with horizontal screw lead nut, horizontal screw lead nut upper end is fixed with horizontal fixed station, horizontal fixed station is provided with thermoplastic tube cable clamping mould, and the lower end of described horizontal fixed station is arranged on two horizontal guide rails by two horizontal guide rail slide blocks respectively, thermoplastic tube is arranged on thermoplastic tube cable clamping mould, described baffle plate is also provided with infrared oven, and described infrared oven is positioned at the centre position in the front of horizontal guide rail, described band door machine frame inside is also provided with two upright guide rails, vertical drive motors is also provided with between two upright guide rails, output shaft and the vertical leading screw of vertical drive motors are connected, two described upright guide rails and the other end of vertical leading screw are positioned at above baffle plate through described baffle plate, described vertical leading screw is set with vertical feed screw nut, described vertical feed screw nut is fixed with gripper shoe, and the side of gripper shoe is arranged on two upright guide rails by two upright guide rail slide blocks respectively, gripper shoe is fixed with air cooling system pipeline clamping mould, air cooling system pipeline clamping mould is provided with air cooling system pipeline, described horizontal drive motor is connected with system integration plate respectively with vertical drive motors, described infrared oven is also connected with system integration plate.
The present invention also comprises some architectural features like this:
1. four angles of the below with door frame described in are respectively arranged with the universal wheel of energy self-locking.
2. horizontal drive motor described in and vertical drive motors are stepper motors.
Compared with prior art, the invention has the beneficial effects as follows: automatic thermoplastic tube heating big envelope device provided by the invention, automaticity is high, can complete thermoplastic tube cable and expect the whole process being heated to cooling from above by batch rapidly and efficiently.Infrared heating not only has penetration power, heats inside and outside energy simultaneously, does not also need heat transfer medium transmission, and the thermal efficiency is good, and temperature controls easily, heats up rapidly, and comparatively has a security.Adopt infrared heating mode, thermoplastic tube is heated evenly, thus reach consistent shrinkage factor, allow the thermoplastic tube surface being attached to cable tightly, insulated enclosure thorough, and working (machining) efficiency improves greatly, whole production process efficiency also can be achieved and significantly improves, and ensure that the insulation effect of thermoplastic tube heating big envelope, additionally provide comfortable operating environment.
Accompanying drawing explanation
Fig. 1 is structural representation one of the present invention;
Fig. 2 is structural representation two of the present invention;
Fig. 3 is the structural representation (agent structure schematic diagram) of inside of the present invention;
Fig. 4 is the structural representation of the various piece on baffle plate of the present invention;
Fig. 5 is front view of the present invention;
Fig. 6 is the structural scheme of mechanism of upright guide rail of the present invention and vertical motor part.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is described in further detail.
Composition graphs 1 to Fig. 6, the present invention includes band door frame 2, be arranged on the square shell 1 of band door frame 2 upper end, be arranged on the control panel 9 on square shell 1 and be arranged on the system integration plate 5 being with door frame 2 inside, and the logical 9 mistake electric wires of described control panel are connected with system integration plate 5, the bottom of described square shell 1 is also provided with baffle plate 30, the horizontal direction of baffle plate 30 is provided with two horizontal guide rails 20, between two horizontal guide rails 20, horizontal drive motor 19 is installed, output shaft and the horizontal screw lead 22 of horizontal drive motor 19 are connected, horizontal screw lead 22 is set with horizontal screw lead nut 31, horizontal screw lead nut upper end is fixed with horizontal fixed station 24, horizontal fixed station 24 is provided with thermoplastic tube cable clamping mould 23, and the lower end of described horizontal fixed station 24 is arranged on two horizontal guide rails 20 by two horizontal guide rail slide blocks 21 respectively, thermoplastic tube is arranged on thermoplastic tube cable clamping mould 23, described baffle plate 30 is also provided with infrared oven 25, and described infrared oven 25 is positioned at the centre position in the front of horizontal guide rail 20, described band door frame 2 inside is also provided with two upright guide rails 11, vertical drive motors 10 is also provided with between two upright guide rails 11, output shaft and the vertical leading screw 18 of vertical drive motors 10 are connected, two described upright guide rails 11 and the other end of vertical leading screw 18 are positioned at above baffle plate through described baffle plate 30, described vertical leading screw 18 is set with vertical feed screw nut, the feed screw nut of vertical direction is identical with the feed screw nut matching relationship of horizontal direction, described vertical feed screw nut is fixed with gripper shoe 15, and the side of gripper shoe 15 is arranged on two upright guide rails 11 by two upright guide rail slide blocks 14 respectively, gripper shoe 15 is fixed with air cooling system pipeline clamping mould 16, air cooling system pipeline clamping mould 16 is provided with air cooling system pipeline 17, described horizontal drive motor 19 is connected with system integration plate 5 respectively with vertical drive motors 14, described infrared oven 25 is also connected with system integration plate 5.
Four angles of the below of described band door frame 2 are respectively arranged with the universal wheel 8 of energy self-locking.
Described horizontal drive motor 19 and vertical drive motors 14 are stepper motors.
Horizontal guide rail 20 of the present invention and upright guide rail 11 all adopt two guide rail form, locate more accurate.
Described screw nut driven mechanism is all screw turns, and nut moves, and make the rigidity of horizontal screw lead and vertical leading screw relatively good like this, the stroke of work is large.
The present invention adopts pneumatic cooling, and cooling velocity is fast, just realizes with whirlpool air pump.
With reference to Fig. 1, Fig. 3, the present invention includes the shell frame of thermoplastic tube machine, automatical feeding system, the control system of thermoplastic tube machine and control panel, and the frame of thermoplastic tube machine and other auxiliary equipments.Automatical feeding system, thermoplastic tube machine control panel and cooling system are positioned at the square shell 1 of thermoplastic tube machine, thermoplastic tube machine band door frame 2 is in below the square shell 1 of thermoplastic tube machine, thermoplastic tube machine control system integration plate 5 and thermoplastic tube machine material loading riser guide are inside band door frame 2, and automatical feeding system is connected with control-driven system respectively with cooling system.
Control system comprises the critical components such as control system repeat circuit, contactor and circuit and circuit board is all integrated in the control system integration plate 5 in switch board and the control panel 9 for the whole process of material loading, heating, cooling and blanking.System integration plate 5 is positioned at inside band door frame 2, and is fixed on band door frame 2 base plate, faces the cabinet door 6 of band door frame 2, connects four universal wheels 8 below the base plate of band door frame 2.Control panel 9 is positioned at the square shell 1 of thermoplastic tube machine, is fixed on square shell 1 inner surface, in the right front of operator.A control system part of the present invention is the motion control to motor, another part is the control to infrared heating baking box, the critical components such as control system repeat circuit, contactor and circuit and circuit board is all integrated on the control system integration plate in switch board.For the whole process of material loading, heating, cooling and blanking, control panel adopts visual control panel.
With reference to Fig. 2, Fig. 3 and Fig. 6, feeding system is divided into vertical rotating mechanism and horizontal rotary mechanism, vertical rotating mechanism comprises vertical drive motors 10, upright guide rail 11, upright guide rail slide block 14 and vertical leading screw 18, vertical motor 10 and upright guide rail 11 are fixed on band door frame 2 inner bottom surface, gripper shoe 15 is fixed on upright guide rail slide block 14, air cooling system pipeline clamping mould 16 is connected with gripper shoe 15, and air cooling system pipeline 17 is clamped in air cooling system pipeline clamping mould 16 wire casing.
With reference to Fig. 1, Fig. 3, Fig. 4, horizontal rotary mechanism comprises horizontal drive motor 19, horizontal guide rail 20, horizontal guide rail slide block 21 and horizontal screw lead 22, horizontal fixed station 24 is by horizontal guide rail 20 and be connected with baffle plate 25 with the horizontal guide rail slide block 21 that horizontal guide rail 20 coordinates, thermoplastic tube cable clamping mould 23 is fixed on horizontal fixed station 24, horizontal drive motor 19 is fixed on baffle plate 30, between two horizontal guide rails 20, horizontal screw lead 22 coordinates with horizontal fixed station 24, drive horizontal fixed station 24 moving linearly, infrared oven 25 is fixed on baffle plate 30.
With reference to Fig. 3, Fig. 4 and Fig. 5, horizontal screw lead 22 is driven to rotate by operation control panel 9 drive motors 19, ball-screw 22 drives horizontal fixed station 24 and guide rail slide block 21 moving linearly on horizontal guide rail 20 of threaded engagement with it, thus drive the thermoplastic tube cable clamping mould 23 being placed with thermoplastic tube cable to move, be sent in infrared baking box 25 heating process of carrying out next step; Utilize infrared baking box 25 infrared heating mode, carry out heating to thermoplastic tube and make it shrink, then big envelope reaches the effect of insulated enclosure on cable; The distance of thermoplastic tube and infrared baking box 25 infrared heater, the watt level of infrared heater and heat time is controlled by operation control panel 9, reasonably control the heating-up temperature of thermoplastic tube, thus reach a good shrinkage factor and insulated enclosure effect; Horizontal screw lead 22 and corresponding nut is driven by drive motors 19 after heating, thus the cooled region under driving thermoplastic tube cable clamping mould 23 to evacuate to air cooling system pipeline clamping mould 16, carry out next step process for cooling; Vertical leading screw 18 is driven to rotate by driving vertical drive motors 10, vertical leading screw 18 drives gripper shoe 15 and guide rail slide block 14 moving linearly on horizontal guide rail 20 of threaded engagement with it, thus Adjust and use air cooling system pipeline 17 is from the distance of thermoplastic tube, then utilize air cooling system pipeline 17 to ventilate to cool thermoplastic tube, allow its contraction then be attached to cable surface, thus realize the insulated enclosure to cable.The movement of whole device can be realized by universal wheel 8.
Claims (3)
1. an automatic thermoplastic tube machine, it is characterized in that: comprise band door frame, be arranged on the square shell of band door frame upper end, be arranged on the control panel on square shell and be arranged on the system integration plate being with door machine frame inside, and described control panel is connected with system integration plate by electric wire, the bottom of described square shell is also provided with baffle plate, the horizontal direction of baffle plate is provided with two horizontal guide rails, between two horizontal guide rails, horizontal drive motor is installed, output shaft and the horizontal screw lead of horizontal drive motor are connected, horizontal screw lead is set with horizontal screw lead nut, horizontal screw lead nut upper end is fixed with horizontal fixed station, horizontal fixed station is provided with thermoplastic tube cable clamping mould, and the lower end of described horizontal fixed station is arranged on two horizontal guide rails by two horizontal guide rail slide blocks respectively, thermoplastic tube is arranged on thermoplastic tube cable clamping mould, described baffle plate is also provided with infrared oven, and described infrared oven is positioned at the centre position in the front of horizontal guide rail, described band door machine frame inside is also provided with two upright guide rails, vertical drive motors is also provided with between two upright guide rails, output shaft and the vertical leading screw of vertical drive motors are connected, two described upright guide rails and the other end of vertical leading screw are positioned at above baffle plate through described baffle plate, described vertical leading screw is set with vertical feed screw nut, described vertical feed screw nut is fixed with gripper shoe, and the side of gripper shoe is arranged on two upright guide rails by two upright guide rail slide blocks respectively, gripper shoe is fixed with air cooling system pipeline clamping mould, air cooling system pipeline clamping mould is provided with air cooling system pipeline, described horizontal drive motor is connected with system integration plate respectively with vertical drive motors, described infrared oven is also connected with system integration plate.
2. the automatic thermoplastic tube machine of one according to claim 1, is characterized in that: four angles of the below of described band door frame are respectively arranged with the universal wheel of energy self-locking.
3. the automatic thermoplastic tube machine of one according to claim 1 and 2, is characterized in that: described horizontal drive motor and vertical drive motors are stepper motors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510201006.XA CN104802393B (en) | 2015-04-24 | 2015-04-24 | A kind of thermoplastic tube machine automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510201006.XA CN104802393B (en) | 2015-04-24 | 2015-04-24 | A kind of thermoplastic tube machine automatically |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104802393A true CN104802393A (en) | 2015-07-29 |
| CN104802393B CN104802393B (en) | 2016-12-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510201006.XA Active CN104802393B (en) | 2015-04-24 | 2015-04-24 | A kind of thermoplastic tube machine automatically |
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| Country | Link |
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| CN (1) | CN104802393B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014950A (en) * | 2015-08-05 | 2015-11-04 | 无锡市百事杰金属制品科技有限公司 | Hot press molding mechanism for electrode lugs of lithium-ion power batteries |
| CN109822871A (en) * | 2019-03-12 | 2019-05-31 | 浙江工业大学之江学院 | A kind of thermoplastic shaping owner rack |
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| US5980674A (en) * | 1997-02-11 | 1999-11-09 | Hillerich & Bradsby Co. | Method for manufacturing tubular constructions from fiber reinforced thermoplastic sheets |
| DE102006029509A1 (en) * | 2006-06-27 | 2008-01-10 | Volkswagen Ag | Process to apply a plastic foil fleece sleeve to a plastic preform core by combination of heat shrink and form tools |
| CN203198253U (en) * | 2012-12-11 | 2013-09-18 | 北京中石伟业科技股份有限公司 | Heat-shrinkable tube shrinkage device |
| CN203779853U (en) * | 2013-12-24 | 2014-08-20 | 固力发集团有限公司 | Automatic thermal shrinkage type protective sleeve shrinking machine |
| CN104015325A (en) * | 2014-06-04 | 2014-09-03 | 东莞市格尼斯电子有限公司 | Heat-shrink tube processing equipment |
| CN104153091A (en) * | 2014-08-13 | 2014-11-19 | 朱永春 | Heat shrink tubing heating device for harness cord and heddle rod connecting device |
| CA2914909A1 (en) * | 2013-06-11 | 2014-12-18 | Toyobo Co., Ltd. | Heat-shrinkable polyester film and packages |
| CN204674020U (en) * | 2015-04-24 | 2015-09-30 | 哈尔滨工程大学 | A kind of thermoplastic tube machine automatically |
-
2015
- 2015-04-24 CN CN201510201006.XA patent/CN104802393B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1184635A (en) * | 1967-07-04 | 1970-03-18 | Shell Int Research | Net-Like Structure. |
| US5980674A (en) * | 1997-02-11 | 1999-11-09 | Hillerich & Bradsby Co. | Method for manufacturing tubular constructions from fiber reinforced thermoplastic sheets |
| DE102006029509A1 (en) * | 2006-06-27 | 2008-01-10 | Volkswagen Ag | Process to apply a plastic foil fleece sleeve to a plastic preform core by combination of heat shrink and form tools |
| CN203198253U (en) * | 2012-12-11 | 2013-09-18 | 北京中石伟业科技股份有限公司 | Heat-shrinkable tube shrinkage device |
| CA2914909A1 (en) * | 2013-06-11 | 2014-12-18 | Toyobo Co., Ltd. | Heat-shrinkable polyester film and packages |
| CN203779853U (en) * | 2013-12-24 | 2014-08-20 | 固力发集团有限公司 | Automatic thermal shrinkage type protective sleeve shrinking machine |
| CN104015325A (en) * | 2014-06-04 | 2014-09-03 | 东莞市格尼斯电子有限公司 | Heat-shrink tube processing equipment |
| CN104153091A (en) * | 2014-08-13 | 2014-11-19 | 朱永春 | Heat shrink tubing heating device for harness cord and heddle rod connecting device |
| CN204674020U (en) * | 2015-04-24 | 2015-09-30 | 哈尔滨工程大学 | A kind of thermoplastic tube machine automatically |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014950A (en) * | 2015-08-05 | 2015-11-04 | 无锡市百事杰金属制品科技有限公司 | Hot press molding mechanism for electrode lugs of lithium-ion power batteries |
| CN109822871A (en) * | 2019-03-12 | 2019-05-31 | 浙江工业大学之江学院 | A kind of thermoplastic shaping owner rack |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104802393B (en) | 2016-12-07 |
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