CN104801969A - Assembly workstation for cylinder rear sealing plate on production line of heating furnace - Google Patents
Assembly workstation for cylinder rear sealing plate on production line of heating furnace Download PDFInfo
- Publication number
- CN104801969A CN104801969A CN201510187220.4A CN201510187220A CN104801969A CN 104801969 A CN104801969 A CN 104801969A CN 201510187220 A CN201510187220 A CN 201510187220A CN 104801969 A CN104801969 A CN 104801969A
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- CN
- China
- Prior art keywords
- cylindrical shell
- shrouding
- production line
- heating furnace
- work station
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides an assembly workstation for a cylinder rear sealing plate on a production line of a heating furnace. The assembly workstation comprises a material storage rack, a rear sealing plate assembling device and a control device, wherein the material storage rack is used for placing the rear sealing plate; the rear sealing plate assembling device comprises a base track arranged on the ground of a workshop; a trolley matched with the base track is arranged on the base track; a material taking frame is arranged on the trolley and is arranged on the trolley in a liftable and rotatable manner; an overturning shaft capable of overturning forwards and backwards is arranged at the front end of the material taking frame; a rear sealing plate electromagnetic chuck and a cylinder circle checking clamping seat are arranged on the overturning shaft; the control device is used for controlling coordinated action and information exchange of all structural parts of the material storage rack and the rear sealing plate assembling device on the workstation. The assembly workstation belongs to one component of a production line of a steam injection unit; the coordinated action of all the structural parts of the material storage rack and the rear sealing plate assembling device is performed by the control device, and further the assembly of the rear sealing plate is finished.
Description
Technical field
The present invention relates to oil equipment technical field, specifically refer to shrouding mounting work station after the cylindrical shell in steam injection unit production line.
Background technology
Steam injection machine set product is formed primarily of radiant section module, changeover portion module, convection section module, skid module four module, and outfit burner, plunger displacement pump, air compressor, control system four are equipped greatly.
Steam injection unit production line realizes handling and conveying, group to the automation of assembling, welding, forms modern production line.Meanwhile, the construction of production line for starting point, and realizes the construction object of production line by rational layout, ripe technique, smooth beat with the stream of people, logistics, information flow.In addition, production line self should meet the requirement of environment and safety.
In the traditional forms of enterprises, producing a steam injection unit needs some months, is difficult to meet market demand.If shorten the production time, then need large-scale automatic production line, each load module needs corresponding design and supporting.
Summary of the invention
The present invention propose heating furnace production line cylindrical shell after shrouding mounting work station, belong to the heating furnace production line in steam injection unit automatic production line, its for realize steam injection unit produce in heating furnace production line cylindrical shell after shrouding assembling.
Technical scheme of the present invention is achieved in that
Shrouding mounting work station after the cylindrical shell of heating furnace production line, its structure comprises:
Storage rack, for laying rear shrouding;
Rear shrouding assembling device, comprising:
Be arranged on the base track of mill floor, described base track is provided with suitable dolly, and described dolly is provided with material-taking rack;
Described material-taking rack liftable, be pivotally installed on dolly;
Described material-taking rack front end be provided with can before and after upset trip shaft, described trip shaft be provided with rear shrouding magnechuck and cylindrical shell school circle deck;
Control device, for controlling this work station storage rack, the coordination of each structure division of rear shrouding assembling device, information exchange.
In technique scheme, described dolly is driven by variable-frequency motor, can walk and be installed on base track, and speed of travel variable ratio frequency changer adjusts.
In technique scheme, the lifting of described material-taking rack is driven by variable-frequency motor, and line slideway leads, and trapezoidal screw carries out transmission.
In technique scheme, described dolly is provided with column; Described material-taking rack provides rotary motive power by alternating current generator, is arranged on column pivotally.
In technique scheme, described trip shaft is electric turnover axle, and it drives before and after described rear shrouding magnechuck and cylindrical shell school circle deck and overturns, for adjusting the relative angle of rear shrouding and cylindrical shell.
In technique scheme, described school circle deck is used for cylindrical shell school circle, is led, driven by alternating current generator by line slideway.
In technique scheme, described rear shrouding magnechuck is for adsorbing rear shrouding from described storage rack and transporting.
In technique scheme, described storage rack is liftable storage rack, and its lifting travel is 600 millimeters, and lifting load is 2 tons.
In technique scheme, its running stroke of dolly of described rear shrouding assembling device is 1500 millimeters, and described material-taking rack lifting travel is 2000 millimeters, and the load-carrying of described rear shrouding magnechuck is 1 ton.
In technique scheme, described control device comprises PLC central control unit, for completing coordination between this work station storage rack, each structure division of rear shrouding assembling device, information exchange; And be provided with master operating station, for carrying out station state supervision; Also be provided with I/O communication interface, complete chain control by switching value I/O communication interface and other system.
Concrete, described control device can adopt programmable controller PLC as main frame, if PLC control cabinet, adopts master operating station to complete station and controls in real time.
In technique scheme, can also field operation box be provided with, and hand-held box, with handled easily personnel, the rigging position of this rear shrouding assembly manipulation machine is finely tuned.
In sum, after cylindrical shell of the present invention, shrouding mounting work station is a part of steam injection unit production line, makes storage rack, each structure division of rear shrouding assembling device carries out coordination by control device, shrouding assembling after completing.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of shrouding mounting work station after the cylindrical shell of heating furnace production line of the present invention;
In figure: shrouding after 1-; 2-dolly; 3-column; 4-material-taking rack; 5-trip shaft; 6-magnechuck; 7-cylindrical shell.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Shrouding mounting work station after the cylindrical shell of heating furnace production line as shown in Figure 1, its structure comprises:
Storage rack, for laying rear shrouding 1;
Rear shrouding assembling device, comprising:
Be arranged on the base track of mill floor, described base track is provided with suitable dolly 2, and described dolly 2 is provided with material-taking rack 4;
Described material-taking rack 4 liftable, be pivotally installed on dolly 2;
Described material-taking rack 4 front end be provided with can before and after upset trip shaft 5, described trip shaft 5 be provided with rear shrouding magnechuck 6 and cylindrical shell school circle deck;
Control device, for controlling this work station storage rack, the coordination of each structure division of rear shrouding assembling device, information exchange.
In technique scheme, described dolly 2 is driven by variable-frequency motor, can walk on base track, and speed of travel variable ratio frequency changer adjusts.
In technique scheme, the lifting of described material-taking rack 4 is driven by variable-frequency motor, and line slideway leads, and trapezoidal screw carries out transmission.
In technique scheme, described dolly 2 is provided with column 3; Described material-taking rack 4 provides rotary motive power by alternating current generator, is arranged at pivotally on column 3.
In technique scheme, described trip shaft 5 is electric turnover axle, and it drives before and after described rear shrouding magnechuck 6 and cylindrical shell school circle deck and overturns, for adjusting the relative angle of rear shrouding 1 and cylindrical shell 7.
In technique scheme, described school circle deck is used for the school circle of cylindrical shell 7, is led, driven by alternating current generator by line slideway.
In technique scheme, described rear shrouding magnechuck 6 is for adsorbing rear shrouding 1 from described storage rack and transporting.
In technique scheme, described storage rack is liftable storage rack, and its lifting travel is 600 millimeters, and lifting load is 2 tons.
In technique scheme, its running stroke of dolly 2 of described rear shrouding assembling device is 1500 millimeters, and described material-taking rack 4 lifting travel is 2000 millimeters, and the load-carrying of described rear shrouding magnechuck 6 is 1 ton.
In technique scheme, described control device comprises PLC central control unit, for completing coordination between this work station storage rack, each structure division of rear shrouding assembling device, information exchange; And be provided with master operating station, for carrying out station state supervision; Also be provided with I/O communication interface, complete chain control by switching value I/O communication interface and other system.
Concrete, described control device can adopt programmable controller PLC as main frame, if PLC control cabinet, adopts master operating station to complete station and controls in real time.It will be understood by those skilled in the art that described master operating station comprises selection mode switch, order button, indicator lamp.Indicator lamp is used for display workstation running state information, selector switch, order button for setting working method, the VS .NET Prerequisites function such as direction is moved, start, suspends, urgency is stopped, fault clearance.
In technique scheme, can also field operation box be provided with, and hand-held box, with handled easily personnel, the rigging position of this rear shrouding assembly manipulation machine is finely tuned.
That is, in the technical program, the control mode of described rear shrouding assembling device comprises control in PLC, field operation box controls and hand-held box three kinds of modes.
In sum, after cylindrical shell of the present invention, shrouding mounting work station is a part of steam injection unit production line, makes storage rack, each structure division of rear shrouding assembling device carries out coordination by control device, shrouding assembling after completing.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. shrouding mounting work station after the cylindrical shell of heating furnace production line, it is characterized in that, structure comprises:
Storage rack, for laying rear shrouding;
Rear shrouding assembling device, comprising:
Be arranged on the base track of mill floor, described base track is provided with suitable dolly, and described dolly is provided with material-taking rack;
Described material-taking rack liftable, be pivotally installed on dolly;
Described material-taking rack front end be provided with can before and after upset trip shaft, described trip shaft be provided with rear shrouding magnechuck and cylindrical shell school circle deck;
Control device, for controlling this work station storage rack, the coordination of each structure division of rear shrouding assembling device, information exchange.
2. shrouding mounting work station after the cylindrical shell of heating furnace production line according to claim 1, is characterized in that:
Described dolly is driven by variable-frequency motor, can walk and be installed on base track, and speed of travel variable ratio frequency changer adjusts.
3. shrouding mounting work station after the cylindrical shell of heating furnace production line according to claim 2, is characterized in that:
The lifting of described material-taking rack is driven by variable-frequency motor, and line slideway leads, and trapezoidal screw carries out transmission.
4. shrouding mounting work station after the cylindrical shell of heating furnace production line according to claim 3, is characterized in that:
Described dolly is provided with column;
Described material-taking rack provides rotary motive power by alternating current generator, is arranged on column pivotally.
5. shrouding mounting work station after the cylindrical shell of heating furnace production line according to claim 4, is characterized in that:
Described trip shaft is electric turnover axle, and it drives before and after described rear shrouding magnechuck and cylindrical shell school circle deck and overturns, for adjusting the relative angle of rear shrouding and cylindrical shell.
6. shrouding mounting work station after the cylindrical shell of heating furnace production line according to claim 5, is characterized in that:
Described school circle deck is used for cylindrical shell school circle, is led, driven by alternating current generator by line slideway.
7. shrouding mounting work station after the cylindrical shell of heating furnace production line according to claim 6, is characterized in that:
Described rear shrouding magnechuck is for adsorbing rear shrouding from described storage rack and transporting.
8. shrouding mounting work station after the cylindrical shell of heating furnace production line according to claim 7, is characterized in that:
Described control device comprises PLC central control unit, for completing coordination between the structures such as this work station storage rack, material-taking rack, dolly, information exchange;
And be provided with master operating station, for carrying out station state supervision;
Also be provided with I/O communication interface, complete chain control by switching value I/O communication interface and other system.
9. shrouding mounting work station after the cylindrical shell of heating furnace production line according to claim 8, is characterized in that:
Described control device adopts programmable controller PLC as main frame, if PLC control cabinet, adopts master operating station to complete station and controls in real time.
10. shrouding mounting work station after the cylindrical shell of heating furnace production line according to claim 9, is characterized in that:
Also be provided with field operation box, and hand-held box, with handled easily personnel, the rigging position of this rear shrouding assembly manipulation machine is finely tuned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510187220.4A CN104801969B (en) | 2015-04-20 | 2015-04-20 | Shrouding mounting work station after the cylinder of heating furnace production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510187220.4A CN104801969B (en) | 2015-04-20 | 2015-04-20 | Shrouding mounting work station after the cylinder of heating furnace production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104801969A true CN104801969A (en) | 2015-07-29 |
| CN104801969B CN104801969B (en) | 2017-07-28 |
Family
ID=53687383
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510187220.4A Expired - Fee Related CN104801969B (en) | 2015-04-20 | 2015-04-20 | Shrouding mounting work station after the cylinder of heating furnace production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104801969B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60145287A (en) * | 1984-01-09 | 1985-07-31 | Mitsubishi Heavy Ind Ltd | Automatic welding device for pipe material and tubular parts |
| CN201677954U (en) * | 2010-04-30 | 2010-12-22 | 中国第一汽车集团公司 | Split charging and assembling device for windshields |
| CN101954560A (en) * | 2010-10-28 | 2011-01-26 | 新疆威奥科技股份有限公司 | Shell ring horizontal assembly device and using method thereof |
| CN202170126U (en) * | 2011-07-11 | 2012-03-21 | 安徽省思维新型建材有限公司 | Lifting rotary proportioning feeding car |
| CN102513824A (en) * | 2011-12-26 | 2012-06-27 | 浙江中柴机器有限公司 | Forklift transmission assembling line |
| CN103143878A (en) * | 2013-03-26 | 2013-06-12 | 宝鸡石油钢管有限责任公司 | Five-freedom adjustable pipeline butt joint tooling |
| CN203371254U (en) * | 2013-07-10 | 2014-01-01 | 佛山市广顺电器有限公司 | Automatic oilless air compressor cylinder cover and valve plate assembling mechanism |
| CN205111252U (en) * | 2015-04-20 | 2016-03-30 | 骏马石油装备制造有限公司 | Shrouding fitting work station behind barrel of heating furnace production line |
-
2015
- 2015-04-20 CN CN201510187220.4A patent/CN104801969B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60145287A (en) * | 1984-01-09 | 1985-07-31 | Mitsubishi Heavy Ind Ltd | Automatic welding device for pipe material and tubular parts |
| CN201677954U (en) * | 2010-04-30 | 2010-12-22 | 中国第一汽车集团公司 | Split charging and assembling device for windshields |
| CN101954560A (en) * | 2010-10-28 | 2011-01-26 | 新疆威奥科技股份有限公司 | Shell ring horizontal assembly device and using method thereof |
| CN202170126U (en) * | 2011-07-11 | 2012-03-21 | 安徽省思维新型建材有限公司 | Lifting rotary proportioning feeding car |
| CN102513824A (en) * | 2011-12-26 | 2012-06-27 | 浙江中柴机器有限公司 | Forklift transmission assembling line |
| CN103143878A (en) * | 2013-03-26 | 2013-06-12 | 宝鸡石油钢管有限责任公司 | Five-freedom adjustable pipeline butt joint tooling |
| CN203371254U (en) * | 2013-07-10 | 2014-01-01 | 佛山市广顺电器有限公司 | Automatic oilless air compressor cylinder cover and valve plate assembling mechanism |
| CN205111252U (en) * | 2015-04-20 | 2016-03-30 | 骏马石油装备制造有限公司 | Shrouding fitting work station behind barrel of heating furnace production line |
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| CN104801969B (en) | 2017-07-28 |
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Granted publication date: 20170728 |
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