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CN104801580A - Tube bending device - Google Patents

Tube bending device Download PDF

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Publication number
CN104801580A
CN104801580A CN 201510197888 CN201510197888A CN104801580A CN 104801580 A CN104801580 A CN 104801580A CN 201510197888 CN201510197888 CN 201510197888 CN 201510197888 A CN201510197888 A CN 201510197888A CN 104801580 A CN104801580 A CN 104801580A
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CN
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Prior art keywords
arranged
block
clamping
groove
arc
Prior art date
Application number
CN 201510197888
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Chinese (zh)
Inventor
华文进
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华文进
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/02Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
    • B21D7/024Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment by a swinging forming member

Abstract

The invention discloses a tube bending device, relating to the field of pipe fitting machining equipment. The tube bending device comprises a supporting board, wherein a fixing rod is arranged on the supporting board in a vertically upward manner, a steel tube is vertically arranged on the sidewall of the fixing rod, a motor is arranged on the supporting board, a fixing plate and a cylindrical body are sequentially arranged on a main shaft of the motor and are fixedly connected with the main shaft of the motor respectively, a first clamping block is arranged on the sidewall of the cylindrical body, a first arc-shaped groove is formed in the first clamping block, a second arc-shaped groove is formed in the sidewall of the cylindrical body, the second arc-shaped groove and the first arc-shaped groove are identical and are communicated with each other, a mounting plate is arranged on the fixing plate, an air cylinder is arranged on the mounting plate, a second clamping block is arranged on a piston rod of the air cylinder, a first arc-shaped groove is formed in the second clamping block, and the second clamping block and the first clamping block are symmetrical. Due to the design, the structure is simple and reasonable, the shaping of thin-walled stainless-steel tubes does not need heating treatment, the phenomenon of folding of bent parts is difficultly caused, the operation is convenient and fast, and the quality of shaping is good.

Description

一种弯管装置 A tube device

技术领域 FIELD

[0001] 本发明涉及管件加工设备领域,特别涉及一种弯管装置。 [0001] The present invention relates to the field of tube processing equipment, particularly to a trap apparatus.

背景技术 Background technique

[0002] 在汽车行业中,经常需要将金属管材弯曲成有一定曲率、角度、形状的工件。 [0002] In the automotive industry, it is often necessary to have a metal tube bent into a curvature, the angle, the shape of the workpiece. 目前,管材弯曲的传统工序是灌沙、划线、加热、弯曲。 Currently, conventional tube bending step is filling sand, scribing, heating, bending. 加热后材料的塑性提高,弯曲所需的力小,管材的外层被拉伸、变长,内层被压缩、变短。 After heating to improve the plastic material, the force required for bending small, the outer tube is stretched, becomes long, the inner compressed, becomes short. 但加热后材料易氧化、脱碳、过热、过烧、熔化,且工作条件差,这种弯曲成形方式对于薄壁不锈钢管,容易导致弯曲部位出现皱褶现象,易弯裂,且操作麻烦,成型质量差。 However, easily oxidized material after heating, decarburization, overheating, burning, melting, and poor working conditions, this bending thin-walled stainless steel tube to the embodiment, the bent portion easily lead to the phenomenon of wrinkling, cracking pliable, and the operation is troublesome, poor molding quality.

发明内容 SUMMARY

[0003] 本发明所要解决的技术问题是提供一种弯管装置,以解决现有技术中导致的对于薄壁不锈钢管,容易导致弯曲部位出现皱褶现象,易弯裂且操作麻烦,成型质量差等上述多项缺陷。 [0003] The present invention solves the technical problem is to provide a bending apparatus, in order to solve the prior art due to the thin-walled stainless steel tube, bent portion easily lead to wrinkling phenomenon, and the operation is troublesome pliable crack, forming quality poor above a number of drawbacks.

[0004] 为实现上述目的,本发明提供以下的技术方案:一种弯管装置,包括支撑板,所述支撑板垂直向上设有固定杆,所述固定杆的侧壁垂直设有钢管,所述支撑板上设有电机,所述电机的主轴上依次设有固定板和圆柱体,所述固定板与圆柱体分别与电机的主轴固定连接,所述圆柱体的侧壁设有第一卡块,所述第一卡块上设有第一弧形槽,所述圆柱体的侧壁设有第二弧形槽,所述第二弧形槽与第一弧形槽相同并相通,所述固定板上设有安装板,所述安装板上设有气缸,所述气缸的活塞杆上设有第二卡块,所述第二卡块上设有第一弧形槽,所述第二卡块与第一卡块对称。 [0004] To achieve the above object, the present invention provides the following technical solutions: A bending device comprising a support plate, the support plate is provided with a fixed vertical rod upwardly, the rod is provided with vertical side walls of steel, the said support plate is provided on the spindle motor, the motor provided with a fixed plate and a cylinder in turn, the fixing plate are respectively fixedly connected with the cylinder of the spindle motor, a first side wall of said cylinder card block, the block is provided with a first arcuate first engaging groove, the side wall of the cylinder is provided with a second arcuate slot, the same communication and a second arcuate slot to the first arcuate groove, the said stationary plate is provided with a mounting plate, the mounting plate is provided with a cylinder, with the second block of the cylinder on the piston rod is provided with a first arcuate slot on said second block, said first two first clamping block clamping block symmetry.

[0005] 优选的,所述固定杆的顶端设有照明灯。 [0005] Preferably, the top of the rod is provided with an illumination lamp.

[0006] 优选的,所述支撑板上设有存储槽。 [0006] Preferably, the support plate is provided with a storage tank.

[0007] 优选的,所述存储槽的中间设有若干隔板,所述隔板垂直向上设有橡胶凸块。 [0007] Preferably, the intermediate storage tank is provided with a plurality of separator, the separator is provided with a vertical upward bump rubber.

[0008] 优选的,所述支撑板的下端设有万向轮,所述万向轮上设有制动皮。 [0008] Preferably, the lower support plate is provided with casters, said caster brake is provided on the skin.

[0009] 采用以上技术方案的有益效果是:本发明结构的弯管装置,管件先套在钢管上,管件与第一卡块的第一弧形槽的内壁相接触,然后启动气缸,气缸的活塞杆推动第二卡块将管件夹紧在第一弧形槽内,然后启动电机,电动的主轴旋转带动固定板与圆柱体同步旋转,管件从钢管上拔出随着圆柱体旋转弯曲在第二弧形槽内,即弯曲成型,固定杆的顶端安装照明灯,方便夜晚使用,支撑板上增设存储槽,方便存储成型的管件,便于后续的运输,存储槽的中间安装若干隔板,隔板垂直向上增设橡胶凸块,成型的管件通过相邻的橡胶凸轮卡住,在运输过程中,结构稳固,避免在运输过程中产生晃动,造成成型的管件表面磨损,支撑板的下端安装万向轮,万向轮上安装制动皮,方便弯管装置的移动和固定,使用方便,此设计,结构简单合理,对于薄壁不锈钢 [0009] With the above aspect of the beneficial effects: Bending device structure of the present invention, the first sleeve tube on the pipe, the inner wall of the tube in contact with the first card of the first arcuate slot block, and then the air cylinder, the cylinder the push rod second block in the first tube clamp arcuate slot, and then start the motor, the motor driving the spindle rotation and the fixing plate cylinder rotates in synchronization with the rotation of the cylinder tube removed from the first bend on the pipe two arcuate grooves, i.e. bending, is fixed to the top rod is mounted lights to facilitate night use, the support plate an additional storage tank, to facilitate molding of the storage tube, to facilitate the subsequent transport of the middle, a plurality of slots mounted separator compartment additional upward vertical plate rubber bump, formed by the tubular member adjacent the rubber stuck cam, during transport, structural stability, to avoid rattling during transport, resulting in surface wear shaped tube, the lower end of the support plate is mounted gimbal wheel mounted on caster brake skin, easily mobile and fixed bending apparatus, easy to use, this design is simple and reasonable structure, for thin-walled stainless 管成型不需要加热处理,不容易导致弯曲部位出现皱褶现象,且操作便捷,成型质量好。 Without heating the tube forming process, the bent portion does not easily lead to the phenomenon of wrinkling, and convenient operation, forming a good quality.

附图说明 BRIEF DESCRIPTION

[0010] 图1是本发明的结构示意图; [0010] FIG. 1 is a structural diagram of the present invention;

[0011] 图2是固定杆的侧视图; [0011] FIG. 2 is a side view of the fixing rod;

[0012] 图3是存储槽的俯视图。 [0012] FIG. 3 is a top plan view of a storage tank.

[0013] 其中,1-支撑板,2-固定杆,3-钢管,4-电机,5-固定板,6_圆柱体,7_第--^块, [0013] wherein the support plate 1-, 2- fixed rod, steel 3-, 4- motor, 5-fixing plate, 6_ cylinder, first 7_ - ^ block,

8-第一弧形槽,9-第二弧形槽,10-安装板,11-气缸,12-第二卡块,13-照明灯,14-存储槽,15-管件,16-隔板,17-橡胶凸块,18-万向轮,19-制动皮。 A first arcuate slot 8-, 9- second arcuate groove, the mounting plate 10-, 11- cylinder, the second block 12-, 13- lamp, 14 a storage tank, the pipe member 15, the separator 16- , 17 rubber bump, casters 18, 19 brake skin.

具体实施方式 detailed description

[0014] 下面结合附图详细说明本发明的优选实施方式。 [0014] The following detailed description of preferred embodiments of the present invention in conjunction with the accompanying drawings.

[0015] 图1、图2和图3出示本发明的具体实施方式:一种弯管装置,包括支撑板1,所述支撑板I垂直向上设有固定杆2,所述固定杆2的侧壁垂直设有钢管3,所述支撑板I上设有电机4,所述电机4的主轴上依次设有固定板5和圆柱体6,所述固定板5与圆柱体6分别与电机4的主轴固定连接,所述圆柱体6的侧壁设有第一卡块7,所述第一卡块7上设有第一弧形槽8,所述圆柱体6的侧壁设有第二弧形槽9,所述第二弧形槽9与第一弧形槽8相同并相通,所述固定板5上设有安装板10,所述安装板10上设有气缸11,所述气缸11的活塞杆上设有第二卡块12,所述第二卡块12上设有第一弧形槽8,所述第二卡块12与第一卡块7对称。 [0015] Figures 1, 2 and 3 show specific embodiments of the present invention: A tube device comprising a support plate 1, the support plate is provided with vertical side I fixed rod 2, the rod 2 upwardly 3 is provided with a vertical wall of steel, the support plate is provided with I the motor 4, the motor 5 and in turn provided with a fixing plate cylinder 6, the fixing plate 5 and the cylinder 6 are on the motor shaft 4 4 a spindle fixedly connected to the side wall 6 of the cylinder block 7 is provided with a first card, said first arcuate slot 8 is provided with a first card on the block 7, the side wall of the cylinder 6 is provided with a second arc shaped groove 9, the second arcuate groove 9 is identical to the first arcuate slot and communicating 8, a mounting plate 10 on the fixing plate 5, the mounting plate 10 is provided with a cylinder 11, the cylinder 11 the second block is provided on the piston rod 12, the second block 8 is provided with a first arcuate slot 12, the second block 12 and the block 7 first card symmetry.

[0016] 本实施例中,所述固定杆2的顶端设有照明灯13,方便夜晚使用,所述支撑板I上设有存储槽14,方便存储成型的管件15,便于后续的运输,所述存储槽14的中间设有若干隔板16,所述隔板16垂直向上设有橡胶凸块17,成型的管件15通过相邻的橡胶凸轮17卡住,在运输过程中,结构稳固,避免在运输过程中产生晃动,造成成型的管件15表面磨损,所述支撑板I的下端设有万向轮18,所述万向轮18上设有制动皮19,方便弯管装置的移动和固定,使用方便。 [0016] In this embodiment, the top of the rod 2 is provided with an illumination lamp 13, convenient use at night, the supporting plate 14 is provided with a storage tank I, shaped to facilitate storage of the tube 15 to facilitate the subsequent transport, the said intermediate storage tank 14 is provided with a plurality of partition plate 16, the vertical partition plate 16 is provided with upwardly projecting rubber block 17, the tube member 15 formed by the adjacent rubber stuck cam 17, during transport, structural stability, avoiding rattle during transportation, causing the tube 15 of the wear surface of the molding, the lower end of the support plate is provided with casters 18 I, provided with a caster moving the brake 19 on the skin 18 to facilitate the bending apparatus and fixed, easy to use.

[0017] 以上所述的仅是本发明的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。 [0017] The above embodiment is merely a preferred embodiment of the present invention, it should be noted that those of ordinary skill in the art, without departing from the concept of the present invention to create a premise, can make various changes and modifications, those fall within the protection scope of the present invention.

Claims (5)

  1. 1.一种弯管装置,包括支撑板,其特征在于:所述支撑板垂直向上设有固定杆,所述固定杆的侧壁垂直设有钢管,所述支撑板上设有电机,所述电机的主轴上依次设有固定板和圆柱体,所述固定板与圆柱体分别与电机的主轴固定连接,所述圆柱体的侧壁设有第一卡块,所述第一卡块上设有第一弧形槽,所述圆柱体的侧壁设有第二弧形槽,所述第二弧形槽与第一弧形槽相同并相通,所述固定板上设有安装板,所述安装板上设有气缸,所述气缸的活塞杆上设有第二卡块,所述第二卡块上设有第一弧形槽,所述第二卡块与第一卡块对称。 A bending apparatus, comprising a support plate, characterized in that: the support plate is provided with vertically fixed rod upward, vertical side walls provided with the rod pipe, said supporting plate is provided with a motor, the sequentially provided on the spindle motor and the cylinder fixing plate, the fixing plate are fixed with the cylinder connected to the spindle motor, the side wall of the cylinder block is provided with a first card, disposed on said first engaging block a first arcuate groove, a second side wall of the cylinder is provided with an arcuate groove, and communicating said second arcuate slot identical to the first arcuate groove, the fixing plate is provided with a mounting plate, the said mounting plate is provided with a cylinder, with the second block on the piston rod of the cylinder, a first arcuate slot provided on the second block, the second block of said first engaging piece and symmetrically.
  2. 2.根据权利要求1所述的弯管装置,其特征在于:所述固定杆的顶端设有照明灯。 2. The bending apparatus according to claim 1, wherein: the top of the rod is provided with an illumination lamp.
  3. 3.根据权利要求1所述的弯管装置,其特征在于:所述支撑板上设有存储槽。 3. The bending apparatus according to claim 1, wherein: the support plate is provided with a storage tank.
  4. 4.根据权利要求3所述的弯管装置,其特征在于:所述存储槽的中间设有若干隔板,所述隔板垂直向上设有橡胶凸块。 4. The apparatus of claim 3 elbow, wherein: said plurality of intermediate storage tank provided with a separator, the separator is provided with a vertical upward bump rubber.
  5. 5.根据权利要求1所述的弯管装置,其特征在于:所述支撑板的下端设有万向轮,所述万向轮上设有制动皮。 The bending apparatus according to claim 1, characterized in that: said lower support plate is provided with casters, said caster brake is provided on the skin.
CN 201510197888 2015-04-23 2015-04-23 Tube bending device CN104801580A (en)

Priority Applications (1)

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CN 201510197888 CN104801580A (en) 2015-04-23 2015-04-23 Tube bending device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105234220A (en) * 2015-11-20 2016-01-13 苏州沃尔非自动化设备有限公司 Copper pipe bending machine with storage function
CN106040801A (en) * 2016-08-10 2016-10-26 上虞市荣迪机械有限公司 Processing device for copper tube

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Publication number Priority date Publication date Assignee Title
US20050126245A1 (en) * 2003-12-15 2005-06-16 Usui Kokusai Sangyo Kaisha Limited Bending device for tube
CN2767000Y (en) * 2004-11-22 2006-03-29 宝钢集团上海五钢有限公司 Novel rolling device for pipe bending of hot rolling metal wire
CN2928303Y (en) * 2006-06-28 2007-08-01 浙江金马逊机械有限公司 Anti-crease mold set for pipe bender
JP2008068265A (en) * 2006-09-12 2008-03-27 Calsonic Kansei Corp Apparatus for bending pipe
CN203390115U (en) * 2013-07-15 2014-01-15 中国二冶集团有限公司 Arc reinforcing steel bar molding tool
CN203578471U (en) * 2013-12-09 2014-05-07 莆田市奔腾工贸有限公司 Pipe bending device for exhaust pipe
CN204620753U (en) * 2015-04-23 2015-09-09 华文进 Swan neck system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050126245A1 (en) * 2003-12-15 2005-06-16 Usui Kokusai Sangyo Kaisha Limited Bending device for tube
CN2767000Y (en) * 2004-11-22 2006-03-29 宝钢集团上海五钢有限公司 Novel rolling device for pipe bending of hot rolling metal wire
CN2928303Y (en) * 2006-06-28 2007-08-01 浙江金马逊机械有限公司 Anti-crease mold set for pipe bender
JP2008068265A (en) * 2006-09-12 2008-03-27 Calsonic Kansei Corp Apparatus for bending pipe
CN203390115U (en) * 2013-07-15 2014-01-15 中国二冶集团有限公司 Arc reinforcing steel bar molding tool
CN203578471U (en) * 2013-12-09 2014-05-07 莆田市奔腾工贸有限公司 Pipe bending device for exhaust pipe
CN204620753U (en) * 2015-04-23 2015-09-09 华文进 Swan neck system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105234220A (en) * 2015-11-20 2016-01-13 苏州沃尔非自动化设备有限公司 Copper pipe bending machine with storage function
CN106040801A (en) * 2016-08-10 2016-10-26 上虞市荣迪机械有限公司 Processing device for copper tube
CN106040801B (en) * 2016-08-10 2017-12-19 上虞市荣迪机械有限公司 A brass processing apparatus

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