CN104801477B - A kind of improved piezo crystals chip ultrasonic transducer - Google Patents

A kind of improved piezo crystals chip ultrasonic transducer Download PDF

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Publication number
CN104801477B
CN104801477B CN201510170620.4A CN201510170620A CN104801477B CN 104801477 B CN104801477 B CN 104801477B CN 201510170620 A CN201510170620 A CN 201510170620A CN 104801477 B CN104801477 B CN 104801477B
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China
Prior art keywords
electrode slice
potsherd
back shroud
transducer
ultrasonic transducer
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CN104801477A (en
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余捷
华大成
陈元平
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HANGZHOU SUCCESS ULTRASONIC EQUIPMENT CO Ltd
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HANGZHOU SUCCESS ULTRASONIC EQUIPMENT CO Ltd
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Abstract

The present invention relates to transducer architecture, it is desirable to provide a kind of improved piezo crystals chip ultrasonic transducer.The transducer includes multigroup spaced apart potsherd and electrode slice, and located at the back shroud and front shroud at head and the tail two ends, prestressing force screw rod through its center;Back shroud, potsherd are the consistent cyclic structure of size with electrode slice;Breach is provided with back shroud and potsherd, the electrode slice surface exposed in indentation, there sets the welding position that voltage supplied input cable is accessed.The present invention can largely reduce the situation of electrode slice fracture on the premise of produced ultrasonic vibration intensity and traditional form transducer are consistent.By using circular ring electrode piece, the drop shadow spread of electrode slice is greatly reduced, makes the design of protection shell and use scope more flexible.The area of electrode slice welding position is improve, therefore increased the intensity at the position, significantly reduce the probability that electrode slice fracture occurs.

Description

A kind of improved piezo crystals chip ultrasonic transducer
Technical field
The invention mainly relates to a kind of new transducer architecture, the especially ultrasonic transducer of piezoelectric chip form.
Background technology
Ultrasonic transducer is most crucial part in ultrasonic equipment, is that high-frequency electrical energy is converted to mechanical energy by one kind The energy conversion device of (i.e. ultrasonic wave), generally there is two kinds of magnetostrictive transducer and piezo crystals chip transducer.Magnetostriction The electro-acoustic conversion efficiency of transducer can slowly lose electroacoustic transfer capability than relatively low after a certain period of use time, so using It is less.
Current comparative maturity is reliably piezoelectric transducer, the main piezo-electric effect using piezoelectric ceramic piece, and its is general Structure back shroud, potsherd, electrode slice, front shroud, prestressing force screw rod as shown in figure 1, be made up of.Can be divided into according to shape Several shapes such as cap-type, middle folder aluminium flake after cylindricality, trumpet type, steel.It is mainly used in ultra-sonic welded, ultrasonic wave cleaning, surpasses The fields such as sound wave extracting and emulsifying.
The transducer of the structure type is primarily present following 2 points of deficiencies:
First, the transducer electrode piece of steel construction is general to be made by scale copper or nickel sheet, and because existing piezoelectric type is changed Energy device crystalline substance heap is not distributed on the nodal section of transducer typically, so while transducer produces extensional vibration, electrode slice The consistent extensional vibration of frequency therewith can be produced.Because of ultrasonic high-frequency characteristic so that electrode slice is tired in high intensity all the time Under labor state, the phenomenon of fracture is easily produced after work a period of time.
Secondly, electric signal is input to transducer for convenience, and existing electrode slice would generally extend two welderings in outer rim Point, for connecting signal cable line.Because the potsherd of transducer at work can carry non-security voltage higher, in order to increase Plus security, it is actually used in would generally increase on the transducer one protection shell, now, because electrode slice is to the size of shell Bring limitation so that whole product cannot accomplish smaller.
The content of the invention
The technical problem to be solved in the present invention is to be easier fracture, shelling machine limitation after work for electrode slice A kind of big deficiency of property, there is provided ultrasonic transducer that the electrode slice life-span can be substantially improved, and by changing the shape of potsherd To obtain bigger installing space.
To solve the above problems, the technical scheme is that:
A kind of improved piezo crystals chip ultrasonic transducer, including multigroup spaced apart potsherd and electrode are provided Piece, and located at the back shroud and front shroud at head and the tail two ends;Prestressing force screw rod passes through back shroud, potsherd, electrode slice and protecgulum Back shroud, potsherd described in the center of plate are the consistent cyclic structure of size with electrode slice;Wherein, in back shroud and potsherd Breach is provided with, the electrode slice surface exposed in indentation, there is provided with the welding position that voltage supplied input cable is accessed.
Improved as one kind, described each breach aligns or interlaced arrangement.
Improved as one kind, being shaped as the breach is oval, recessed moon shape, arch, sector or fan are annular.
Improved as one kind, the front shroud is provided with threaded mounting hole.
Compared with prior art, the present invention does not set up reinforcement feature but simple by doing subtraction using thinking is reverse-engineered Change modular construction.Thus, the technical effects of the invention are that:
1st, the potsherd that transducer of the invention is used is changed into notched by traditional positive circular ring type in shape Annular, while being adjusted accordingly to the size and shape of back shroud.So that produced ultrasonic vibration intensity and traditional form On the premise of transducer is consistent, the situation of electrode slice fracture can be largely reduced.
2nd, the present invention is improved by back shroud, potsherd outer rim shape, by using circular ring electrode piece, significantly The drop shadow spread for reducing electrode slice, make the design of protection shell and using scope it is more flexible.
3rd, the present invention improves the area of electrode slice welding position by the improvement design to potsherd edge shape, therefore The intensity at the position is increased, the probability that electrode slice fracture occurs is significantly reduced.
Brief description of the drawings
Fig. 1 is the universal architecture schematic perspective view of the invention;
Fig. 2 is the cross-sectional view of Fig. 1;
Fig. 3 is a kind of three-dimensional view of implementation of the invention;
Fig. 4 is the top view of product in Fig. 3;
Fig. 5 is the three-dimensional view of another implementation of the invention;
Fig. 6 is the top view of product in Fig. 5.
Specific embodiment
The present invention is further described with reference to the accompanying drawings and examples, but protection scope of the present invention is not limited to This.
Ultrasonic transducer of the invention includes the back shroud 1, potsherd 2, electrode slice 3, the front shroud 4 that are sequentially arranged, its Middle potsherd 2 and electrode slice 3 have some groups and spaced arrangement, and have been connected with by the through its center of prestressing force screw rod 5 Come.The material of back shroud 1 can choose aluminium alloy, titanium alloy, stainless steel or steel alloy, and electrode slice 3 typically selects copper alloy or nickel Alloy material is manufactured.A threaded mounting hole is reserved on front shroud 4, using bolt by conventional ultrasonic variable amplitude bar (being likely to be directly connected to mould) is connected with front shroud 4.Ultrasonic transducer of the invention successively with ultrasonic transformer, supersonic mould It is connected with ultrasonic wave driving power supply and forms a complete ultrasonic wave emission system.
In the present invention, back shroud 1, potsherd 2 are the consistent cyclic structure of size with electrode slice 3;Wherein, in back shroud 1 and potsherd 2 be provided with breach, the surface of electrode slice 3 exposed in indentation, there be provided with voltage supplied input cable access welding position. Each breach can be alignment, or interlaced arrangement.The shape of breach has diversified forms optional, such as oval, recessed Month shape, arch, sector or fan are annular.
The present invention makes guarantor by using the design for keeping circular outer rim, being greatly reduced the drop shadow spread of electrode slice 3 Protect the design of shell and use scope more flexible.By retain the circular of electrode slice 3 and to back shroud 1 and the shape of potsherd 2 The design of improvement, can be effectively increased electrode slice 3 and set the area of welding bit position, and increase the intensity of electrode slice 3, significantly reduce disconnected Split the probability of generation.

Claims (3)

1. a kind of improved piezo crystals chip ultrasonic transducer, including multigroup spaced apart potsherd and electrode slice, and Located at the back shroud and front shroud at head and the tail two ends;Prestressing force screw rod is passed through in back shroud, potsherd, electrode slice and front shroud The heart;Characterized in that, the back shroud, potsherd are the consistent cyclic structure of size with electrode slice;Wherein, in back shroud and Potsherd is provided with breach, and the electrode slice surface exposed in indentation, there sets the welding position that voltage supplied input cable is accessed;It is described each Individual breach alignment or interlaced arrangement.
2. ultrasonic transducer according to claim 1, it is characterised in that being shaped as the breach is oval, the recessed moon Shape, arch, sector or fan annular.
3. the ultrasonic transducer according to claim 1 or 2, it is characterised in that the front shroud is provided with threaded Mounting hole.
CN201510170620.4A 2015-04-10 2015-04-10 A kind of improved piezo crystals chip ultrasonic transducer Active CN104801477B (en)

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CN104801477B true CN104801477B (en) 2017-06-23

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106015422B (en) * 2016-05-17 2017-12-08 沈阳远大科技园有限公司 A kind of ultrasonic component isolation mounting
CN107442388A (en) * 2017-10-09 2017-12-08 何霖林 A kind of new ultrasonic wave vibration
CN110882881B (en) * 2018-09-11 2023-03-28 苏州锐诺医疗技术有限公司 Ultrasonic transducer for ultrasonic surgical instrument and ultrasonic surgical instrument thereof
CN109437220A (en) * 2018-09-29 2019-03-08 许裕金 The high miscellaneous deironing apparatus of ridge earth removal of conductor power-assembling electricity
CN110052390B (en) * 2019-04-24 2021-07-13 德悦超声有限公司 Ultrasonic transducer

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002319838A (en) * 2001-02-19 2002-10-31 Seiko Epson Corp Piezoelectric device and its package
JP2008173546A (en) * 2007-01-17 2008-07-31 Alps Electric Co Ltd Piezoelectric transducer and piezoelectric pump
CN201098668Y (en) * 2007-08-14 2008-08-13 昆山碧山超音波机械有限公司 Modified ultrasonic energy converter
CN101369626B (en) * 2008-09-12 2010-06-02 瑞声声学科技(常州)有限公司 Production method of novel piezoelectric ceramic sensor
CN102861716A (en) * 2012-09-06 2013-01-09 无锡市兰辉超声电子设备厂 Ultrasonic transducer
CN103041977A (en) * 2012-12-28 2013-04-17 刘细宝 Watertight packaging type ultrasonic cleaning transducer
CN204672533U (en) * 2015-04-10 2015-09-30 杭州成功超声设备有限公司 The piezo crystals chip ultrasonic transducer improved

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