CN104790154B - Automatic broken wool filtration system and its design method - Google Patents
Automatic broken wool filtration system and its design method Download PDFInfo
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- CN104790154B CN104790154B CN201510141639.6A CN201510141639A CN104790154B CN 104790154 B CN104790154 B CN 104790154B CN 201510141639 A CN201510141639 A CN 201510141639A CN 104790154 B CN104790154 B CN 104790154B
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- broken wool
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Abstract
The present invention discloses a kind of automatic broken wool filtration system and its design method.Filtration system includes cylinder, cylindrical filter sieve, main shaft blade, polytype broken wool blade, motor and speed changer etc.；Main shaft blade is uniformly arranged in live spindle, for the broken wool on screen pack to be scraped；Polytype broken wool blade forms the cutting movement of radial direction, the cutting movement of axial direction, for hair ball to be crushed in order to discharge filtration system.Automatic broken wool filtration system designed by the present invention is simple in construction, can effectively crush the hair ball being attached on blade, automatic to clear up on screen pack the debris adhered to, and filtering dye liquor, debris cleaning can be performed fully automatic.
Description
Technical field
The present invention relates to dyeing machinery technical field, and in particular to it is a kind of be used for overflow dyeing machine in automatic filtering system and its
Design method.
Background technology
Textile industry is the important industry of Chinese national economy, and for a long time, textile industry is the development of national economy, solution
Certainly the people, which wear the clothes, exported goods and earned foreign currency etc., has made major contribution, and as connection bridge dyeing and finishing industry undoubtedly in this row
There is consequence in industry.Dyeing and finishing industry is textile deep processing, finishes and put forward the key of added value, be textile fabric,
Raw yarn, embryo cloth are processed into the tie between the final products of consumer goods market, are played and are promoted the important of product joint development
Effect.
In dyeing course, in the presence of HTHP dye liquor, the yarn contaminated has fraction knitting wool to come off, and with dye
Liquid circulates in system, and rear yarn line will influence the quality of dyeing to a certain extent for accumulation, it is therefore desirable to control dye liquor to circulate
The quantity of the debris such as yarn in system, and ensure that dye liquor smooth can circulate.In traditional dyeing machinery, clear up in filtration system
Broken wool be typically it is artificial carry out, cleaning operation is than relatively hazardous, while efficiency is also extremely inefficient.
In order to solve the problems, such as the accumulation of debris in broken wool filtration system, it is necessary to design and develop a kind of automatic broken wool filtering system
System, ensure the smooth smoothness of dye liquor in overflow dyeing machine and avoid influence of the debris such as yarn to dyeing, while again can be with high efficiency
Be automatically performed broken wool operation.
The content of the invention
In order to solve the above problems, it is proposed that it is a kind of efficiently and convenient manufacture automatic broken wool filtration system, can automatically,
The influence of the debris to dyeing such as broken wool in the dye liquor system for the distribution of commodities is efficiently eliminated, improves the efficiency and quality of dyeing.
Automatic broken wool filtration system, it is broken that it includes cylinder, cylindrical filter sieve, live spindle, main shaft blade, the axial direction that rotates
Rough cutter piece, the axial broken wool blade of fixation, the radial direction broken wool blade of rotation, radial direction broken wool blade, motor and the speed changer of fixation；
Cylindrical filter sieve is placed in cylinder and is co-axially mounted with cylinder；One end of cylinder is closed by blind flange, and the other end is and tubular
The dye liquor entrance of screen pack connection, cylinder is provided with realizes that the dye liquor that dye liquor recycles goes out for the clean dye liquor outflow after filtering
Mouthful；Cylindrical filter sieve is arranged in live spindle and live spindle passes through cylindrical filter sieve, and main shaft blade radial equipartition is arranged on
In live spindle in cylindrical filter sieve；Gap is left between main shaft blade and cylindrical filter sieve；Close to flange in live spindle
One end of lid is also equipped with the axial broken wool blade of rotation；Motor driving speed changer drives live spindle rotation；Live spindle one
End is fixed on speed changer, and the other end is then arranged on the support of bearing；Fixed axial broken wool blade and fixed radial direction broken wool
Blade is fixedly mounted in blade holder；Fixed axial broken wool blade is parallel with live spindle and broken with the axial direction of rotation
There is gap between rough cutter piece；Fixed radial direction broken wool blade is vertical with live spindle cross section；Main shaft blade is led positioned at rotation
The side of axle axial direction is provided with the radial direction broken wool blade of rotation, the radial direction broken wool blade of fixed radial direction broken wool blade and rotation it
Between leave gap；The side wall of cylinder is provided with the flushing water inlet I connected with cylinder lumen, rinses water inlet II and broken wool outlet.
Further, the main shaft blade is hard blade or elastic blade or hard blade and the combination of elasticity.
Further optimally, the mesh that cartridge filtration is provided with the net is through hole, and its diameter is 0.1~15mm；Tubular
The percent opening of screen pack is 30%~60%.
Further optimally, the axial broken wool blade of rotation has multi-disc and is uniformly arranged in live spindle, multi-disc rotation
Cutter tooth between the axial broken wool blade turned is in staggered distribution so that the axial broken wool blade of rotation and fixed axial broken wool blade
Between axially cutting motion be present.
Further optimally, the radial direction broken wool blade of rotation has multi-disc and is uniformly arranged in live spindle, multi-disc rotation
Cutter tooth between the radial direction broken wool blade turned is in staggered distribution so that the radial direction broken wool blade of rotation and fixed radial direction broken wool blade
Between the cutting movement of radial direction be present.
Further optimally, the main shaft blade has multi-disc and radial equipartition is arranged in live spindle；Multi-disc main shaft
Cutter tooth between blade is in staggered distribution so that the Zone Full of cylindrical filter sieve is completely covered in the cutting movement of main shaft blade.
Further optimally, the support of bearing and blade holder are connected with cylinder.
The method for designing a kind of automatic broken wool filtration system, specifically meets the circulation area S of cylindrical filter sieve：
S≥Q/(V*(1-a))；Wherein Q is staining solution flow, and V is liquor flow, blocking rate a, 0≤a<1；If filtration system is by setting
Fix time t use, the debris filtered in cylindrical filter sieve, cause mesh-portion to block, blocking rate a；According to dye liquor
Traffic demand, set controller to open motor after filtration system uses setting time t and carry out automatic broken wool cleaning, to meet
The smooth circulation of dye liquor.
Further, determine that the circulation area of filter cylinder is S according to the design requirement；The radius for first determining mesh is r, two
The distance between mesh is d, is b=π r so as to obtain percent opening2/d2；Height H, the radius R of cylindrical filter sieve are adjusted, makes design
Parameter meets：S=(2 π RH+ π R2)*b。
Further, when filtering dye liquor, water inlet I, flushing water inlet II and broken wool outlet are rinsed by external
Valve is closed so that dye liquor to be filtered enters cylindrical filter sieve from dye liquor entrance, and clean dye liquor exports from dye liquor to flow out；When
When needing to clear up the broken wool on screen pack, the dye liquor outlet of dye liquor entrance to be filtered and purification is closed by external valve, is rushed
Wash water import I and the external valve opening input rinse water for rinsing water inlet II, motor, which starts, drives live spindle rotation, main shaft
Blade, which rotates and will be attached to the online broken wool of cartridge filtration, to be scraped, and broken wool flows to broken wool outlet side by side under the impact of current
Go out；Part broken wool, which is wrapped on blade, forms hair ball, and now the cutting movement in the presence of two groups of blades is used to crush hair ball：Fixed
Relative cutting movement and fixed radial direction broken wool blade and rotation between axial broken wool blade and the axial broken wool blade of rotation
Turn radial direction broken wool blade between relative cutting movement, these hair balls cut by this two groups of cutting movements it is broken, so as to drop, after
And go out broken wool outlet by current.
Relative to prior art, the present invention has advantages below：
Simple in construction, ingenious in design, easily manufactured, the broken wool that can fully automatically clear up in screen pack of the invention, it is efficiently fast
Prompt and safe operation；The debris in dye liquor can be effectively filtered, increases the circulation area of dye liquor in filtration system to greatest extent,
So that dye liquor circulation is more smoothly.
Brief description of the drawings
Fig. 1 is the outline structural diagram of automatic broken wool filtration system in embodiment.
Fig. 2 is the structural representation of the filter dye liquor inlet side of automatic broken wool filtration system shown in Fig. 1.
Fig. 3 is the structural representation of the motor side of automatic broken wool filtration system shown in Fig. 1.
Fig. 4 is the mounting structure schematic diagram of the inside blade of automatic broken wool filtration system shown in Fig. 1.
In figure：1- cylinders；2- blind flanges；3- motors；The dye liquor outlet of 4- purifications；5- rinses water inlet II；6- gearboxes；
7- live spindles；8- rinses water inlet I；9- broken wools export；10- dye liquor entrances；11- cylindrical filter sieves；12- main shaft blades；13-
The support of bearing；The axial broken wool blade of 14- rotations；The radial direction broken wool blade that 15- is fixed；The axial broken wool blade that 16- is fixed；
The radial direction broken wool blade of 17- rotations；18- blade holders.
Embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described, but the implementation and protection of the present invention is not
It is limited to this, part is not described in detail especially if having below, is that those skilled in the art can refer to prior art and realize.
As shown in Figure 1 to 4, the automatic broken wool filtration system of this example, including cylinder 1, cylindrical filter sieve 11, rotation master
Axle 7, main shaft blade 12, the axial broken wool blade 14 of rotation, fixed axial broken wool blade 16, the radial direction broken wool blade of rotation
17th, fixed radial direction broken wool blade 15, motor 3 and speed changer 6；Cylindrical filter sieve 11 is placed in cylinder 1 and coaxially pacified with cylinder 1
Dress；One end of cylinder 1 is closed by blind flange 2, and the other end is the dye liquor entrance 10 connected with cylindrical filter sieve 11, and cylinder 1 is set
Have and realize that the dye liquor that dye liquor recycles exports 4 for the clean dye liquor outflow after filtering；Cylindrical filter sieve 11 is arranged on rotation and led
On axle 7 and live spindle 7 passes through cylindrical filter sieve 11, and the radial equipartition of main shaft blade 12 is arranged on the rotation in cylindrical filter sieve 11
On main shaft 7；Gap is left between main shaft blade 12 and cylindrical filter sieve 11；Also pacify one end in live spindle 7 close to blind flange 2
Axial broken wool blade 14 equipped with rotation；Motor 3 drives speed changer 6 to drive live spindle 7 to rotate；Live spindle one end is fixed on
On speed changer 6, the other end is then arranged on the support of bearing 13；Fixed axial broken wool blade 16 and fixed radial direction broken wool blade
15 are fixedly mounted in blade holder 18；Fixed axial broken wool blade 16 is parallel with live spindle 7, and with the axial direction of rotation
There is gap between broken wool blade 14；Fixed radial direction broken wool blade 15 is vertical with the cross section of live spindle 7；12, main shaft blade
The radial direction broken wool blade 17 of rotation, fixed radial direction broken wool blade 15 and rotation are installed in the side of the axial direction of live spindle 7
Gap is left between radial direction blade 17；The side wall of cylinder 1 is provided with the flushing water inlet I8 connected with cylinder lumen, rinses water inlet
II5 and broken wool outlet 9.
The axial broken wool blade 14 for the rotation that one end as example live spindle 7 is installed generally has 3~6, and (blade can
Increase and decrease combination according to the actual requirements)；The blade of main shaft blade may be designed as hard blade or elastic blade or hard blade and elastic group
Close.
When filtering dye liquor, rinse water inlet I8, flushing water inlet II5 and broken wool outlet 9 is closed by external valve
Close so that dye liquor to be filtered enters cylindrical filter sieve 11 from dye liquor entrance 10, and clean dye liquor flows out from dye liquor outlet 4；When
When needing to clear up the broken wool on screen pack 11, the dye liquor outlet 4 of dye liquor entrance 1 to be filtered and purification is closed by external valve
Close, rinse water inlet I8 and rinse water inlet II5 external valve opening input rinse water, motor, which starts, drives live spindle 7
Rotation, the broken wool that main shaft blade 12 rotates and will be attached on cylindrical filter sieve 11 scrape, and broken wool flows under the impact of current
Simultaneously discharge broken wool outlet 9；Part broken wool, which is wrapped on blade, forms hair ball, is now used for powder in the presence of the cutting movement of two groups of blades
Broken wool group：Relative cutting movement and fixation between fixed axial broken wool blade 16 and the axial broken wool blade 14 of rotation
Radial direction broken wool blade 15 and rotation radial direction broken wool blade 17 between relative cutting movement, these hair balls are by this two groups of cuttings
Motion cut it is broken, so as to drop, then by current go out broken wool export 9.
As the example of optimization, the cutter tooth of the axial broken wool blade 14 of multi-disc rotation is in staggered distribution so that the axial direction of rotation
Axially cutting motion be present between broken wool blade and the axial broken wool blade 16 of fixation.The radial direction broken wool blade 17 of multi-disc rotation
Cutter tooth is in staggered distribution so that the cutting fortune of radial direction between the radial direction broken wool blade of rotation and the radial direction broken wool blade 15 of fixation be present
It is dynamic.The cutter tooth of multi-disc main shaft blade 12 is in staggered distribution so that main shaft blade (blade can be designed as according to the actual requirements hard blade or
Elastic blade or hard blade and elastomeric composition) cutting movement the Zone Full of cylindrical filter sieve can be completely covered.
The circulation area S of cylindrical filter sieve in this example design requirement meets：S≥Q/(V*(1-a))；Wherein Q is
Staining solution flow, V are liquor flow, blocking rate a, 0≤a<1.If filtration system passes through setting time t use, cartridge filtration
The debris filtered in net, causes mesh-portion to block, blocking rate a；According to the design requirement, filtration system use is set
The t that fixes time opens motor and cleared up automatically afterwards, to meet the smooth circulation of dye liquor.
Determine that the circulation area of filter cylinder is S according to the design requirement；The radius for first determining mesh is r, between two mesh
Distance be d, be b=π r so as to obtain percent opening2/d2；In order to meet circulation area S requirement, the height of cylindrical filter sieve is adjusted
H, radius R are spent, meets design parameter：S=(2 π RH+ π R2)*b。
As a typical case study on implementation, stack shell diameter 400mm, the length 1000mm of automatic broken wool filtration system, filter
Cylinder mesh diameter is 10mm, pitch-row 14mm；4, main shaft knife, 4, the axial broken wool blade of rotation, fixed radial direction broken wool knife
Piece 1,1 fixed, axial broken wool blade, 4, the radial direction broken wool blade of rotation；The dye liquor mistake processed with above-mentioned parameter designing
Filter system, test indicate that can effectively meet the filtering dye liquor requirement of overflow dyeing machine.The present invention installs and uses available for horizontal type,
It can be used for vertical install and use.
The announcement and teaching of book according to the above description, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula is changed and changed.Therefore, the invention is not limited in embodiment disclosed and described above, to the present invention's
Some modifications and changes should also be as falling into the scope of the claims of the present invention.
Claims (9)
1. automatic broken wool filtration system, it is characterised in that including cylinder（1）, cylindrical filter sieve（11）, live spindle（7）, main shaft
Blade（12）, rotation axial broken wool blade（14）, fixed axial broken wool blade（16）, rotation radial direction broken wool blade
（17）, fixed radial direction broken wool blade（15）, motor（3）And speed changer（6）；Cylindrical filter sieve（11）It is placed on cylinder（1）In simultaneously
With cylinder（1）It is co-axially mounted；Cylinder（1）One end pass through blind flange（2）Closing, the other end are and cylindrical filter sieve（11）Connection
Dye liquor entrance（10）, cylinder（1）Provided with the dye liquor outlet that dye liquor recycling is realized for the clean dye liquor outflow after filtering
（4）；Cylindrical filter sieve（11）Installed in live spindle（7）Upper and live spindle（7）Through cylindrical filter sieve（11）, main shaft blade
（12）Radial equipartition is arranged on cylindrical filter sieve（11）In live spindle（7）On；Main shaft blade（12）With cylindrical filter sieve
（11）Between leave gap；Live spindle（7）Upper close blind flange（2）One end be also equipped with rotation axial broken wool blade
（14）；Motor（3）Drive speed changer（6）Drive live spindle（7）Rotation；Live spindle one end is fixed on speed changer（6）On, separately
One end is then arranged on the support of bearing（13）On；Fixed axial broken wool blade（16）With fixed radial direction broken wool blade（15）It is fixed
Installed in blade holder（18）On；Fixed axial broken wool blade（16）With live spindle（7）It is parallel, and with the axial direction of rotation
Broken wool blade（14）Between have gap；Fixed radial direction broken wool blade（15）With live spindle（7）Cross section is vertical；Main shaft knife
Piece（12）Positioned at live spindle（7）The side of axial direction is provided with the radial direction broken wool blade of rotation（17）, fixed radial direction broken wool knife
Piece（15）With the radial direction broken wool blade of rotation（17）Between leave gap；Cylinder（1）Side wall be provided with and connect with cylinder lumen
Rinse water inlet I（8）, rinse water inlet II（5）Exported with broken wool（9）.
2. automatic broken wool filtration system according to claim 1, it is characterised in that the main shaft blade is hard blade or bullet
Property blade or hard blade with elasticity combination.
3. automatic broken wool filtration system according to claim 1, it is characterised in that cylindrical filter sieve（11）The net being provided with
Hole is through hole, and its diameter is 0.1~15mm；Cylindrical filter sieve（11）Percent opening be 30%~60%.
4. automatic broken wool filtration system according to claim 1, it is characterised in that the axial broken wool blade of rotation（14）Have
Multi-disc and uniform in live spindle, the axial broken wool blade of multi-disc rotation（14）Between cutter tooth be in staggered distribution so that
The axial broken wool blade of rotation and fixed axial broken wool blade（16）Between axially cutting motion be present.
5. automatic broken wool filtration system according to claim 1, it is characterised in that the radial direction broken wool blade of rotation（17）Have
Multi-disc and uniform in live spindle, the radial direction broken wool blade of multi-disc rotation（17）Between cutter tooth be in staggered distribution so that
The radial direction broken wool blade of rotation and fixed radial direction broken wool blade（15）Between the cutting movement of radial direction be present.
6. automatic broken wool filtration system according to claim 1, it is characterised in that the main shaft blade（12）With multi-disc and
Radial equipartition is arranged in live spindle；Multi-disc main shaft blade（12）Between cutter tooth be in staggered distribution so that main shaft blade is cut
Cut the Zone Full that cylindrical filter sieve is completely covered in motion.
7. automatic broken wool filtration system according to claim 1, it is characterised in that the support of bearing（13）And blade holder
（18）And cylinder（1）Connection.
A kind of 8. method for designing automatic broken wool filtration system described in claim 1, it is characterised in that make the stream of cylindrical filter sieve
Logical area S meets：S≥Q/(V*(1-a))；Wherein Q is staining solution flow, and V is liquor flow, blocking rate a, 0≤a<1；If cross
Filter system passes through setting time t use, the debris filtered in cylindrical filter sieve, causes mesh-portion to block, blocking rate
For a；According to staining solution flow demand, controller is set to open motor after filtration system uses setting time t（3）Carry out automatic
Broken wool is cleared up, to meet the smooth circulation of dye liquor.
9. according to the method for claim 8, it is characterised in that the circulation area for determining filter cylinder according to the design requirement is
S；The radius for first determining mesh is that the distance between r, two mesh is d, is b=π r so as to obtain percent opening2/d2；Adjust tubular mistake
Height H, the radius R of filter screen, meet design parameter：S=(2πRH+πR2)*b。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510141639.6A CN104790154B (en) | 2015-03-27 | 2015-03-27 | Automatic broken wool filtration system and its design method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510141639.6A CN104790154B (en) | 2015-03-27 | 2015-03-27 | Automatic broken wool filtration system and its design method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104790154A CN104790154A (en) | 2015-07-22 |
| CN104790154B true CN104790154B (en) | 2017-12-08 |
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ID=53555325
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510141639.6A Active CN104790154B (en) | 2015-03-27 | 2015-03-27 | Automatic broken wool filtration system and its design method |
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| CN (1) | CN104790154B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105603667A (en) * | 2016-03-18 | 2016-05-25 | 广州番禺高勋染整设备制造有限公司 | Novel hair removing and filtering system of dyeing machine |
| CN107245832A (en) * | 2017-07-11 | 2017-10-13 | 广州番禺高勋染整设备制造有限公司 | A kind of compound shaving system with blade defencive function |
| CN107488965B (en) * | 2017-07-11 | 2023-06-16 | 高勋绿色智能装备(广州)有限公司 | Quick detachable and have blade protect function's dehairing filtration system |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19752364A1 (en) * | 1997-11-26 | 1999-05-27 | Thies Gmbh & Co | Device for filtering a treatment bath loaded with textile lint and fluff |
| TWI288192B (en) * | 2005-02-01 | 2007-10-11 | Hsin-Chun Liu | Dye liquid filter device |
| EP2517768B1 (en) * | 2011-04-28 | 2014-07-16 | Falmer Investments Limited | Self-cleaning filter and method |
| CN103966791B (en) * | 2013-02-05 | 2016-06-22 | 立信染整机械(深圳)有限公司 | There is the staining machine filter of self-cleaning function |
| CN204570243U (en) * | 2015-03-27 | 2015-08-19 | 萧振林 | Automatic broken wool filtration system |
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Effective date of registration: 20171207 Address after: 511400 East Ring Road, Guangzhou, Guangdong, East Ring Road, No. 120, No. Patentee after: Guangzhou Panyu Gofront Dyeing & Finishing Machinery Manufacture Ltd. Address before: 511400 East Ring Road, Guangzhou, Guangdong, East Ring Road, No. 120, No. Patentee before: Xiao Zhenlin |