CN104779792B - The control method of onboard charger DC DC systems - Google Patents

The control method of onboard charger DC DC systems Download PDF

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CN104779792B
CN104779792B CN201510184393.0A CN201510184393A CN104779792B CN 104779792 B CN104779792 B CN 104779792B CN 201510184393 A CN201510184393 A CN 201510184393A CN 104779792 B CN104779792 B CN 104779792B
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output
current
output signal
voltage
comparator
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CN104779792A (en
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康明辉
朱波
郭玮
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Nanjing Guobo Electronics Co.,Ltd.
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WST (WUXI) MICROELECTRONIC CO Ltd
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Abstract

The invention discloses the control circuit and control method of a kind of onboard charger DC DC systems, comparator is limited using underloading comparator, line loss compensation comparator and peak point current, three comparator negative inputs are connected the output signal of DC DC internal system error amplifiers, the voltage of the different value that the positive temperature coefficient electric current of positive input connection positive temperature coefficient current generating module output is formed on the polysilicon resistance of series connection, the control signal of output end output underloading high effective model, line loss voltage compensation and peak point current limitation.The present invention is capable of achieving the monitoring to output current, determines efficient underloading, line loss compensation and peak point current threshold limit, and threshold value is not varied with temperature.Circuit function principle is simple, it is easy to which technique realizes that can reduce chip cost, reliability is high, is also applicable in the DC DC systems that other need such function.

Description

The control method of onboard charger DC-DC system
Technical field
It is applied in onboard charger DC-DC system the present invention relates to one kind, by the internal positive temperature coefficient base for producing Quasi- voltage compares with the sampled voltage of power tube metallic parasitic resistance, realizes underloading high efficiency, line to DC-DC system output end The technology of voltage compensation and peak point current limitation control is damaged, belongs to DC-DC converter technical field.
Background technology
With flourishing for portable type electronic product, dc-dc is widely used in electronic product, Market prospects are boundless, and the requirement to its performance is also with regard to more and more higher, such as input and output voltage scope, the maximum electricity of output Stream, power supply conversion efficiency, working frequency and power volume etc..
Onboard charger is the newer application fields of DC-DC, and this kind of DC-DC belongs to BUCK type electric pressure converters, with height Voltage range of application, and underloading conversion efficiency higher is required, separately because the cable of its output end to the equipment that is electrically charged is more long, Larger voltage loss is had in High-current output, and is not damaged by for protection is electrically charged equipment, the output current of DC-DC Needs are limited.Therefore need to consider its actual applied environment in onboard charger DC-DC designs.
Fig. 1 is the synchronous rectification BUCK type DC-DC schematic diagrames in vehicle-mounted charge applied environment, on wherein QH1 based on pipe Switching tube, QL2 down tubes are synchro switch pipe, and L1 is energy storage inductor, and Rl is inductance equivalent series resistance, and CL is filter capacitor, Rc It is capacitor equivalent series resistance, Rcable is charge cable resistance, and VO1 is DC-DC output voltages, and VO2 is actual loading end electricity Pressure.
In each cycle, main switch QH1 is first turned on as inductance L1 charges, and inductance L1 electric currents rise, and stores energy Amount, after certain dutycycle, main switch QH1 shut-offs.And inductance L1 is by synchronous rectifier QL2 afterflows, and inductive current Decline, inductance L1 releases energy to output end, so complete the energy conversion that a cycle is input to output.While passing through Two feedback control loops of the voltage detecting of VFB and the current detecting of RM are controlled to dutycycle, realize the voltage and current of stabilization Output.
, it is necessary to consider three kinds of output current situations emphatically in vehicle-mounted charge DC-DC applications.One is in load trickle charge Stage, DC-DC understands the electric current in output constant current stage 1/10, usually below 300mA, to reduce system power dissipation, it is necessary to add light Carry mode of operation and determine when system enters light-load mode.Two is in constant-current charging phase, for different type load system The charging current of output 1A-3A may be continued.And it can be seen in fig. 1 that between DC-DC output ends and actual loading In the presence of the line resistance of about Rcable=150m Ω, if output current is 2A, this ohmically pressure drop will reach 300mV, So will safely be impacted to being electrically charged system, therefore onboard charger DC-DC needs to add line voltage loss balancing work( Energy.If three is that system output is shorted to ground by mistake, inductance high current can be caused, it is therefore desirable to add peak point current to limit work( Can, damage chip to prevent high current from turning on.
The content of the invention
The present invention is directed to onboard charger DC-DC system environment characteristics, there is provided one kind is realized to onboard charger DC- Simple efficient control circuit and the controlling party of DC system underloadings high efficiency, line loss voltage compensation and peak point current limitation function Method.The present invention is also applicable in the DC-DC system that other need such function, and circuit framework is simple, and technique is easily achieved, drop Low development cost, reliability is high.
Technical scheme is as follows:
A kind of control circuit of onboard charger DC-DC system, including underloading comparator, a line loss compensation compare Device, peak point current limitation comparator and a positive temperature coefficient current generating module, the underloading comparator, line loss are mended The negative input for repaying comparator and peak point current limitation comparator connects the onboard charger DC-DC system internal error The output signal of amplifier, positive input connects the positive temperature coefficient of the positive temperature coefficient current generating module output respectively The voltage of the different value that electric current is formed on the polysilicon resistance of series connection, output end exports underloading high effective model, line loss electricity respectively Pressure compensation and the control signal of peak point current limitation.
A kind of control method of onboard charger DC-DC system, comprises the following steps:
(1) underloading comparator COMP1, line loss compensation comparator COMP2 and peak point current limitation comparator COMP3 are set; The negative end of three comparators is all connected with the output signal VC of DC-DC system internal error amplifier, forward end then divides Not Lian Jie positive temperature voltage VPEAK, VCABLE of different value for being formed on polysilicon resistance of positive temperature coefficient electric current and VLIGHT;
(2) when load current reduction so that when the output signal VC of error amplifier is less than VLIGHT voltages, underloading compares The output signal L_EN upsets of device COMP1 are height, and shut-off DC-DC system internal clocking produces signal, the main switch of DC-DC system Pipe is provided by output capacitance completely in off state, load current is continued, and the output voltage VO 1 of DC-DC system declines, error The output signal VC voltages of amplifier are raised;When the output signal VC voltages of error amplifier are more than VLIGHT voltages, underloading The output signal L_EN upsets of comparator COMP1 are low, and clock signal is enabled again, and the main switch of DC-DC system is opened, electricity Inducing current rises, when sampled voltage VSENSE reaches the output signal VC of error amplifier, the PWM comparators of DC-DC system Control main switch shut-off, output capacitance is electrically charged, the output signal VC of error amplifier decline and less than VLIGHT after, enter Enter the next cycle of light-load mode, and so on, realize underloading high efficiency function;
(3) when load current increases so that when the output signal VC of error amplifier is more than VCABLE voltages, line loss compensation The output signal C_EN upsets of comparator COMP2 are low, reference voltage VREF changes, and the output voltage VO 1 of DC-DC system is therewith Change, makes the output voltage VO 2 at actual loading end enter in zone of reasonableness, realizes line voltage loss balancing function;
(4) when load current continues to increase so that when the output signal VC of error amplifier is more than VPEAK voltages, peak value The output signal P_EN upsets of current limit comparator COMP3 are low, turn off the main switch output of DC-DC system, and simultaneously Enter hiccup pattern with hiccup module collective effect control DC-DC system chip, reduce DC-DC system chip and averagely export electricity Stream, realizes peak point current limitation function.
The method have the benefit that:
The present invention produces a voltage for positive temperature coefficient to compare with the sampling of power tube voltage metal by internal, you can real Now to the monitoring of output current, efficient underloading, line loss compensation and peak point current threshold limit are determined, and threshold value does not become with temperature Change.Circuit function principle is simple, it is easy to which technique realizes that can reduce chip cost, reliability is high.
Advantages of the present invention will be given in the description of specific embodiment part below, partly will from the following description Become obvious, or recognized by practice of the invention.
Brief description of the drawings
Fig. 1 is onboard charger DC-DC schematic diagrames.
Fig. 2 is VC and VSENSE waveform diagrams.
Fig. 3 is circuit theory schematic diagram of the invention.
Fig. 4 is positive temperature coefficient current generating module schematic diagram.
Fig. 5 be underloading efficiently, line loss compensation, peak point current restrictive curve schematic diagram.
Specific embodiment
Specific embodiment of the invention is described further below in conjunction with the accompanying drawings.
As shown in figure 1, current sense amplifier detection power tube path on metallic parasitic resistance RM pressure drop and it is put Greatly, current sense amplifier is output as the voltage signal VSENSE after amplifying, and this voltage signal has identical with metallic resistance RM Temperature coefficient be about 3000ppm, this VSENSE signal can with the output signal VC of internal error amplifier pass through PWM comparators It is compared, with controlled output change in duty cycle, each cycle, when VSENSE reaches VC, switch-off power pipe is waited next Individual clock signal opens power tube when coming, and so on.Fig. 2 curves show the relation of VSENSE and VC signals, so each The peak value of cycle VSENSE signal all can be equal with VC, therefore the peak value with VSENSE there is identical change to become by VC signals Gesture, and VSENSE comes from the sampling to power tube current, therefore the peak value of VSENSE is and inductive current and load electricity The proportional relation of stream correspondence.
The situation of output current so can be reacted by VSENSE signals, different load current ranks will correspond to Different VSENSE signal magnitudes, namely VC voltage amplitudes equally correspond to different output current sizes, therefore can be by choosing Different VPTAT magnitudes of voltage and VC voltage ratios are selected compared with realizing the control to the output loading different operating stage, and due to two Comparison signal has approximate temperature coefficient, therefore this circuit framework has the temperature close to zero to the control threshold value of output current Degree coefficient.
Because VC signals are linear change, therefore replace VSENSE as comparison signal with VC.COMP1, COMP2 in Fig. 3 Underloading, line loss compensation and peak point current limitation comparator are respectively with COMP3, the negative end of three comparators is VC, positive The pressure drop of the different value that end is then formed for a PTAT current on POLY resistance.Fig. 4 show the generation of positive temperature coefficient electric current Module, wherein POLY resistance have the temperature coefficient of very little, and finally can about fall, the positive temperature voltage VPEAK that ultimately forms, VCABLE and VLIGHT and thermal voltage VT has identical temperature coefficient, and temperature coefficient is about 3000ppm.
Wherein COMP1 is that underloading controls comparator, when load current is less than certain value, corresponding error amplifier output Signal VC will be less than VLIGHT voltages, and the output signal L_EN upsets of COMP1 are height, and system will be into light-load mode, L_EN Signal will control shut-off internal clocking to produce signal, because each cycle is led by the upper power tube of clock signal trailing edge triggering It is logical, therefore after clock signal shut-off, upper pipe will be in off state be continued, and load current is provided by output capacitance completely, and VO1 will Can decline, then VC voltages can be raised, when VC voltages are more than VLIGHT voltages, L_EN upsets are low, and clock signal mould is enabled again Block, power tube is opened, and inductive current rises, when VSENSE reaches VC, the shut-off of PWM comparator controlled outputs power tube, now Output capacitance is electrically charged, then VC will decline and after less than VLIGHT, into the next cycle of light-load mode, and so on, This reduces the working frequency of system, reduce switching loss.So by the setting to VLIGHT magnitudes of voltage, can control Enter light-load mode when why load current is worth.
COMP2 is line loss compensation comparator, and when load current exceedes certain value, the output signal VC of error amplifier surpasses VCABLE voltages are crossed, C_EN output switching activities are low, and control VREF module voltage conversions, and the ratio for being adjusted can be passed through PAD is trimmed.In the present embodiment, VREF voltages increase by 6%, and such VO1 output voltages will be changed into 5.3V from original 5V, then exist Assume that the pressure drop loss in cable resistance is 300mV when output current is 2A, then the actual output voltage of VO2 will be just 5V, thus compensate for line voltage loss, as long as and generally output voltage is met in certain limit, such as 4.8V- 5.2V, even if therefore line loss compensation voltage just can not be coincide with loss voltage, also completely can be by terminal voltage compensation to reasonable In the range of.
COMP3 is that peak point current limits comparator, and when load current is very big, the output signal VC of error amplifier will surpass VPEAK voltages are crossed, P_EN output switching activities are low, and P_EN signals will turn off output, and simultaneously common with HICCUP (hiccup) module Same-action control chip enters hiccup pattern, reduces chip average output current, so realizes peak point current limitation function.
Quantify the above-mentioned principle of explanation below by formula, by taking line loss compensation threshold calculations as an example, by current sense amplifier Derivation, can obtain having following expression at current peak:
Wherein IQH1 is the peak point current of the power tube that each cycle detection is arrived, and GCS is Current sense amplifier and metallic resistance RM combine the mutual conductance being derived by,RP4 and RP5 is in amplifier Portion's resistance, VDCIt is D/C voltage amount, for determining DC operating points (also being measured containing identical DC in positive temperature coefficient voltage below).
It is as follows plus the expression formula after DC amounts for positive temperature coefficient voltage VCABLE:
Two formulas are equal more than, and can obtain line loss voltage compensation circuit threshold expression is to represent IQH1 with ICABLE:
Therefore as can be seen from the above equation, POLY temperature-coefficient of electrical resistances can about fall, and thermal voltage VT and metallic resistance RM With approximately equalised temperature coefficient, thus obtain ICALBE will have be approximately zero temperature coefficient.And it is seen that logical K1, K2 and the K3 crossed in change Fig. 3 can realize the detection to output current different value, determine underloading high efficiency, line loss compensation The threshold value limited with peak point current.
ICABLE obtained by addition is the peak point current of inductance, and is not actual load current value, according to The operation principle of BUCK types DC-DC, load current is the average value of inductive current, therefore can draw actual load current For:
Wherein in converter steady operation, input voltage VIN, output electricity Pressure VO, upper pipe ON time TON and inductance value L are known quantity, therefore ILOAD can be determined by ICABLE completely.
In sum, by setting internal resistance value, suitable VCABLE voltages are chosen, you can corresponding to obtain in load When why ILOAD is worth, line loss compensation amount is added to output voltage.Similarly for underloading high efficiency and peak point current limitation Working mould Formula, it is also possible to obtain similar result, therefore do not do repetition derivation here.
As shown in figure 5, three curves are respectively load current, inductive current and output voltage.Understand with load current Raise, inductive current can also follow change, first when load current is less than 300mA, underloading comparator works, and inductive current is in Existing discontinuous operating mode (DCM), i.e., now chip operation in the light-load mode stage, switching frequency reduction reduces system power dissipation;When When load current reaches 1A, internal line loss compensation comparator upset, VREF voltages are increased into 6%, i.e. output voltage is increased by 5V To 5.3V, line loss compensation function is realized;Load current continues to increase, when it is more than 5A, it will controlled output power tube is turned off, electricity Inducing current and output voltage can drop to approximately null value, and chip eventually enters into hiccup protections pattern.
Above-described is only the preferred embodiment of the present invention, the invention is not restricted to above example.It is appreciated that this The oher improvements and changes that art personnel directly derive or associate without departing from the basic idea of the present invention, It is considered as being included within protection scope of the present invention.

Claims (1)

1. a kind of control method of onboard charger DC-DC system, it is characterised in that comprise the following steps:
(1) underloading comparator COMP1, line loss compensation comparator COMP2 and peak point current limitation comparator COMP3 are set;By institute The negative end for stating three comparators is all connected with the output signal VC of DC-DC system internal error amplifier, and forward end then connects respectively Meet positive temperature voltage VPEAK, VCABLE and the VLIGHT for the different value that a positive temperature coefficient electric current is formed on polysilicon resistance;
(2) when load current reduction so that when the output signal VC of error amplifier is less than VLIGHT voltages, underloading comparator The output signal L_EN upsets of COMP1 are height, and shut-off DC-DC system internal clocking produces signal, the main switch of DC-DC system In lasting off state, load current is provided by output capacitance completely, and the output voltage VO 1 of DC-DC system declines, and error is put The output signal VC voltages of big device are raised;When the output signal VC voltages of error amplifier are more than VLIGHT voltages, underloading ratio Output signal L_EN upsets compared with device COMP1 are low, and clock signal is enabled again, and the main switch of DC-DC system is opened, inductance Electric current rises, when sampled voltage VSENSE reaches the output signal VC of error amplifier, the PWM comparator controls of DC-DC system Main switch processed shut-off, output capacitance is electrically charged, the output signal VC of error amplifier decline and less than VLIGHT after, into light The next cycle of load pattern, and so on, realizes underloading high efficiency function;
(3) when load current increases so that when the output signal VC of error amplifier is more than VCABLE voltages, line loss compensation compares The output signal C_EN upsets of device COMP2 are low, and reference voltage VREF changes, the output voltage VO 1 of DC-DC system becomes therewith Change, the output voltage VO 2 at actual loading end is entered in zone of reasonableness, realize line voltage loss balancing function;
(4) when load current continues to increase so that when the output signal VC of error amplifier is more than VPEAK voltages, peak point current The output signal P_EN upsets of limitation comparator COMP3 are low, turn off the main switch output of DC-DC system, and simultaneously with beat Belch module collective effect control DC-DC system chip enters hiccup pattern, reduces DC-DC system chip average output current, real Existing peak point current limitation function.
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CN105429460B (en) * 2015-12-31 2019-01-25 无锡华润矽科微电子有限公司 DC-DC converter with line loss compensation
CN107181252A (en) * 2016-03-11 2017-09-19 华为技术有限公司 Power supply control apparatus, electric power system, load and base station
TWI644193B (en) * 2017-10-20 2018-12-11 群光電能科技股份有限公司 Multi-output control system
CN108551199A (en) * 2018-03-20 2018-09-18 深圳市必易微电子有限公司 The charger control circuit of function is mended with output line
WO2020082650A1 (en) * 2018-10-24 2020-04-30 深圳市蓝禾技术有限公司 Discharge method, charging equipment and computer storage medium
CN112821745B (en) * 2021-01-04 2022-09-13 东风柳州汽车有限公司 Power supply conversion system applied to commercial vehicle

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CN202840946U (en) * 2012-09-14 2013-03-27 成都芯源系统有限公司 Switch voltage stabilizing circuit and voltage feedback circuit thereof
CN103605035B (en) * 2013-12-02 2016-06-08 绍兴光大芯业微电子有限公司 The no load detection circuit structure of self-adaption switch electric power source
CN104393759B (en) * 2014-12-11 2017-04-12 无锡新硅微电子有限公司 DC-DC (direct current-direct current) converter with line loss compensation function
CN204578365U (en) * 2015-04-17 2015-08-19 无锡新硅微电子有限公司 The control circuit of onboard charger DC-DC system

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Effective date of registration: 20191125

Address after: 211106 No.166 Zhengfang Middle Road, Jiangning Economic and Technological Development Zone, Nanjing City, Jiangsu Province

Patentee after: Nanjing GEC Electonics Co., Ltd.

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