CN104774464A - Nano-nickel-doped, magnetic, and damping silicone rubber cement for preparing ultrathin sealing rubber layer and preparation method thereof - Google Patents

Abstract

The invention relates to the field of silicone rubber combined processing, and specifically relates to a nano-nickel-doped, magnetic, and damping silicone rubber cement for preparing ultrathin sealing rubber layer and a preparation method thereof. The silicone rubber cement is composed of the following raw materials in parts by weight: 24 to 28 parts of raw silicone rubber, 25 to 32 parts of toluene, 2 to 3 parts of polyethylene glycol, 0.4 to 0.6 part of aluminum stearate, 1 to 2 parts of nano nickel powder, 10 to 14 parts of nano meerschaum powder, 12 to 16 parts of cyclohexane, 0.1 to 0.2 part of antifoaming agent, 0.5 to 1 part of 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane, 0.1 to 0.2 part of adhesive 2260, 4 to 5 parts of color master batch, 0.1 to 0.2 part of antioxidant, and 0.2 to 0.3 part of amino silane coupling agent. The performances of conventional silicone rubber are improved, the mixed cement is fine and foamless, the cement is convenient for screen printing, after the vulcanization, and the thickness of rubber layer can be as thin as 0.05 mm. The rubber layer is thin, but the strength and the toughness of the rubber layer are both very good, moreover, the rubber layer has a certain magnetic property, the adhesive force between the rubber layer and the metal substrate is strong, the rubber layer also has a certain damping effect and is capable of reducing the adverse affect caused by external vibration on the sealing effect. The provided silicone rubber cement has a long-lasting and efficient sealing effect on fluids such as gas, oil, liquid, and the like.

Description

A kind of dopen Nano nickel magnetic damping silicon rubber cement for the preparation of Ultrathin sealed rubber layer and preparation method thereof

Technical field

The present invention relates to silicon rubber Compound Machining field, be specifically related to a kind of dopen Nano nickel magnetic damping silicon rubber cement for the preparation of Ultrathin sealed rubber layer and preparation method thereof.

Background technology

Ultra-thin rubber layer packing technique refers to that one is produced on the sealing member production technology of the upper ultra-thin rubber bodies of sulfuration of skeleton (metal sheet etc.).This product surface has very thin, the rubber layer of bonding by Vulcanization, sealed muscle is made on the surface of this layer of vulcanized rubber or edge, make it to oil plant, the fluids such as liquid produce sealing function, ultra-thin rubber layer wherein assembles fastening reliability and has more advantage than traditional part, fastening better reliability is assembled under equal moment of torsion, failure conditions reduces, effectively alleviate the weight of overall spare and accessory parts, than traditional sealing member, there is apparent advantage, and the ultra-thin rubber layer developing excellent property becomes the vital link of this ultra-thin rubber layer packing technique use properties kind of guarantee.

Silicon rubber has the advantages such as Nai Gaore, cold-resistant, good toughness, environmental protection and is widely adopted in the seal, but confirm through experimental result repeatedly, when preparing ultra-thin silicon glue-line, common solid silicone has following shortcoming: (1) premolding silica gel part is difficult to control, pendulum glue difficulty, production efficiency is low, be unfavorable for batch productization, the product layer of silica gel thickness that (2) are made exceeds, and can not reach design requirements; Liquid silica gel is used also to have following shortcoming: (1) liquid silica gel is made up of body and two, solidifying agent, can mix before using, need use within the regular hour, not so can solidify and lose use value, (2) ultra-thin rubber seal technology needs to make sealed muscle on rubber layer, and just can not it be machined after it has solidified, do not reach design requirements, (3) low strength of liquid silica gel, it weakens the sealing function of the fluid such as oil plant, liquid.Therefore, in order to the silastic-layer of the excellent ultrathin of processability, need to need on from raw material to technique to make further improvement.

Summary of the invention

The object of the invention is to, a kind of dopen Nano nickel magnetic damping silicon rubber cement for the preparation of Ultrathin sealed rubber layer and preparation method thereof is provided, this modified silicon rubber rubber cement improves the processing characteristics of traditional silicon rubber, and possess excellent mechanical property, obtained thin rubber layers is durable in use, and sealing property is excellent; To achieve these goals, the technical solution used in the present invention is as follows:

A kind of dopen Nano nickel magnetic damping silicon rubber cement for the preparation of Ultrathin sealed rubber layer and preparation method thereof, it is characterized in that, described silicon rubber cement is made up of the raw material of following weight part: silica gel rubber 24-28, toluene 25-32, polyoxyethylene glycol 2-3, aluminum stearate 0.4-0.6, nano-nickel powder 1-2, Nano sepiolite powder 10-14, hexanaphthene 12-16, defoamer 0.1-0.2, two two or five vulcanizing agent 0.5-1, caking agent 22600.1-0.2, colour batch 4-5, oxidation inhibitor 0.1-0.2, amino silicane coupling agent 0.2-0.3;

The preparation method of described silicon rubber cement is:

(1) first nano-nickel powder is mixed with Nano sepiolite powder, mixture is warming up to 400-500 DEG C with the temperature rise rate of 5-8 DEG C/min, room temperature is cooled to this understanding after roasting 2-3h, microscale powder must be activated, subsequently mixed powder and polyoxyethylene glycol, amino silicane coupling agent mixed grinding are dropped in hexanaphthene after disperseing 20-30min, be uniformly mixed 50-60min, obtain mixed slurry for subsequent use;

(2) silica gel rubber is dropped in toluene solution, be stirred to after it dissolves completely, add step (1) gained mixed slurry, after continuing to be uniformly mixed 30-40min, add other leftover materials, be stirred to material and mix completely and get final product.

The modified silicon rubber rubber cement that the present invention prepares possesses following advantage:

(1) nano nickel-nanometer sepiolite micro-scale filler of the surface grafting polyoxyethylene glycol, adulterated in rubber cement, activation homogenate is formed in advance in hexanaphthene, improve the consistency between raw material and reactive behavior, ultimately improve silicon rubber use properties, obtained rubber cement exquisiteness is still, thixotropy is good, and the mode of silk screen printing can be adopted to realize mass production.

(2), rubber cement retention period is long, can not lose use value because of solidification, and silk-screen remains silica gel and can collect and reuse, and material use efficiency is high.

(3) do not affect sulfidation after, by modes such as bakings making the organic solvent volatilizations such as toluene, can reprocess.

(4), after sulfuration, layer of silica gel thickness can be low to moderate 0.05mm, although thin, but there is splendid intensity and toughness, there is certain magnetic, good with the adhesivity of metal base, also has certain damping effect, the impact of external shock on sealing effectiveness can be slowed down, the fluids such as gas, oil plant, liquid are all had to the sealing function of persistent high efficiency.

Embodiment

Embodiment

The rubber cement of the present embodiment is made up of the raw material of following weight part: silica gel rubber 26, toluene 30, polyoxyethylene glycol 2.5, aluminum stearate 0.5, nano-nickel powder 1.8, Nano sepiolite powder 12, hexanaphthene 15, defoamer 0.1, two two or five vulcanizing agents 0.8, caking agent 22600.1, colour batch 4, oxidation inhibitor 0.1, amino silicane coupling agent 0.2.

The preparation method of this rubber cement is:

(1) first nano-nickel powder is mixed with Nano sepiolite powder, mixture is warming up to 400-500 DEG C with the temperature rise rate of 5-8 DEG C/min, room temperature is cooled to this understanding after roasting 3h, microscale powder must be activated, subsequently mixed powder and polyoxyethylene glycol, amino silicane coupling agent mixed grinding are dropped in hexanaphthene after disperseing 25min, be uniformly mixed 55min, obtain mixed slurry for subsequent use;

(2) silica gel rubber is dropped in toluene solution, be stirred to after it dissolves completely, add step (1) gained mixed slurry, after continuing to be uniformly mixed 40min, add other leftover materials, be stirred to material and mix completely and get final product.

The performance test results of the thick rubber layer of 0.05mm that the rubber cement obtained by the present embodiment is formed is:

Test item	Detected result
		Shore hardness (degree)	62
Tensile strength at yield (MPa)	7.4
		Elongation at break (%)	340
100% tensile modulus (MPa)	2.8
		Compression set rate (22h × 175 DEG C)	10.8％
Low-temperature test (-25 DEG C × 3min)	Without damaged

Oil resistant test (resistance to 903 tests, 150 DEG C × 70h):

Changes in hardness (degree)	-5
		Tensile strength at yield velocity of variation (%)	-6.2％
Elongation at break velocity of variation (%)	-12.1％
		Volume change (%)	6.4％

Hot air burn-in test (175 DEG C × 168h):

Changes in hardness (degree)	4
		Tensile strength at yield velocity of variation (%)	4.23％
Elongation at break velocity of variation (%)	-9.9％

Claims (2)

1. dopen Nano nickel magnetic damping silicon rubber cement for the preparation of Ultrathin sealed rubber layer and preparation method thereof, it is characterized in that, described silicon rubber cement is made up of the raw material of following weight part: silica gel rubber 24-28, toluene 25-32, polyoxyethylene glycol 2-3, aluminum stearate 0.4-0.6, nano-nickel powder 1-2, Nano sepiolite powder 10-14, hexanaphthene 12-16, defoamer 0.1-0.2, two two or five vulcanizing agent 0.5-1, caking agent 2260 0.1-0.2, colour batch 4-5, oxidation inhibitor 0.1-0.2, amino silicane coupling agent 0.2-0.3.

2. a kind of dopen Nano nickel magnetic damping silicon rubber cement for the preparation of Ultrathin sealed rubber layer and preparation method thereof as claimed in claim 1, its preparation method is:

(1) first nano-nickel powder is mixed with Nano sepiolite powder, mixture is warming up to 400-500 DEG C with the temperature rise rate of 5-8 DEG C/min, room temperature is cooled to this understanding after roasting 2-3h, microscale powder must be activated, subsequently mixed powder and polyoxyethylene glycol, amino silicane coupling agent mixed grinding are dropped in hexanaphthene after disperseing 20-30min, be uniformly mixed 50-60min, obtain mixed slurry for subsequent use;

(2) silica gel rubber is dropped in toluene solution, be stirred to after it dissolves completely, add step (1) gained mixed slurry, after continuing to be uniformly mixed 30-40min, add other leftover materials, be stirred to material and mix completely and get final product.