A kind of production die for manufacturing fabricated member
Technical field
The present invention relates to mould applications, particularly a kind of production die for manufacturing fabricated member.
Background technology
In recent years, along with the development of building trade, the utilization of various precast concrete is more and more extensive.At present, be engaged in the enterprise that precast concrete is produced and manufactured, mostly adopt wooden model or the fixing punching block mode of production to carry out the production of prefabricated beam column.During production, make wooden model or punching block according to the specification of prefabricated component, each parts of wooden model or punching block be positioned on platform mould and produce, during the demoulding, by the connector of assembly each in artificial peel of mould, then by manually or boom hoisting mould is shifted out.
Specifically, when selecting the wooden model of fixed dimension or punching block to make beam column prefabricated component, production stage is as follows:
Make each rib---prep stand mould---mould assembling---cast concrete---maintenance---mould fractionation---demoulding of mould.But this kind of mould has the following disadvantages:
First, according to the mould that preliminary dimension makes, can only produce the beam column prefabricated component that size is with it corresponding, one set of die can only the preform production of corresponding a kind of specification, and therefore, mold use rate is lower, and base mould material waste is comparatively large, and preform production cost is high.
Secondly, in the production process of each prefabricated component, all need to dismantle mould when Assembling mould and the demoulding, therefore, production process chain length, production efficiency is lower.In addition, manually assembledly also can extend artificial working time, strengthen hand labor intensity.
Again, due to the prefabricated component for different size, mould needs design separately, and this just needs to extend the designing and making cycle, causes the production cycle longer.
In sum, how a kind of prefabricated-member mould improving mould service efficiency, shorten production procedure, greatly improve the one module multiple usages of preform production efficiency is provided, has become those skilled in the art to need the technical problem of solution badly.
Summary of the invention
The technical problem to be solved in the present invention is: provide a kind of prefabricated-member mould improving mould service efficiency, shorten production procedure, greatly improve the one module multiple usages of preform production efficiency
Solution of the present invention is achieved in that the present invention proposes a kind of production die for manufacturing fabricated member, comprise pedestal, fixed die, mobile mould, side bumper mould, bed die, backform and power set, described fixed die is fixedly installed on described pedestal, described mobile mould and fixed die are oppositely arranged, and be arranged on movably on pedestal, described power set are arranged on pedestal, for described mobile mould provides driving force, described side bumper mould is for being arranged on the end of cavity between fixed die and mobile mould, described backform is for being arranged on the top of cavity between fixed die and mobile mould, described bed die is for being arranged on the bottom of cavity between fixed die and mobile mould.The production die for manufacturing fabricated member of this structure, not only can be used for producing the various prefabricated components such as prefabricated beam column, prefabricated board, and the thickness of prefabricated component regulates by adjusting the position of mobile mould on pedestal, the demoulding also can save manpower, is realized by the movement of mobile mould; In addition, because backform and bed die are all changeable types, therefore the height of prefabricated component is also adjustable than being easier to realize; Therefore, high, the production procedure that shortens prefabricated component of mold use efficiency, the production efficiency substantially increasing prefabricated component.
Another technical scheme of the present invention is on above-mentioned basis, and described mobile mould comprises first and moves mould and second and move mould, and described first moves mould and second moves the both sides that mould is arranged at described fixed die respectively.This set-up mode, can once produce multiple prefabricated component, and the size of multiple prefabricated component can be different, also can be the same, greatly improves the production efficiency of prefabricated component.
Another technical scheme of the present invention is on above-mentioned basis, and described mobile mould is provided with the first contiguous block, and described fixed die is provided with the second contiguous block, and the two ends of described power set are connected with described first contiguous block and described second contiguous block respectively; Described solid power set are oil cylinder or cylinder.When oil cylinder or Telescopic-cylinder, drive mobile mould to move along pedestal, the position of mobile mould on pedestal, determine the thickness of prefabricated component.This set-up mode, makes the movement of mobile mould more convenient and quick, is easier to control, and is conducive to the demoulding.
Another technical scheme of the present invention is on above-mentioned basis, described pedestal is also provided with rail system, described rail system comprises many parallel, spaced guide rails, and described guide rail is provided with running gear, and described mobile mould is moved on described guide rail by described running gear.This set-up mode, mobile mould is moved on guide rail by running gear, avoids the sliding friction between mobile mould and guide rail, not only conveniently moving, and can extend the service life of mobile mould and guide rail.
Another technical scheme of the present invention is on above-mentioned basis, and described guide rail is the channel-section steel of crimping in band, forms open slot between two interior crimpings of described channel-section steel, and described running gear also can move along the length direction of described channel-section steel through described open slot; Or described guide rail is the rectangular steel pipe being provided with open slot, described running gear also can move along the length direction of described rectangular steel pipe through described open slot.This set-up mode, track structure is simple, also conveniently arrange running gear, and the movement of running gear is more reliable simultaneously.
Another technical scheme of the present invention is on above-mentioned basis, described running gear comprises bracing frame and rolling member, the upper end of support frame as described above is fixedly connected with mobile mould, its lower end is passed described open slot and is connected with described rolling member, and described rolling member is rollably supported on the bottom surface of guide rail.This set-up mode, rolling member can roll on the bottom surface of guide rail, and therefore, the support member be fixedly connected with mobile mould can roll on guide rail, and coefficient of friction is little, mobile mould is moved more flexible, lightly.
Another technical scheme of the present invention is on above-mentioned basis, described running gear also comprises the first back shaft, described rolling member comprises clutch shaft bearing and the second bearing, described first back shaft is arranged on the bottom of bracing frame, described clutch shaft bearing and the second bearing are arranged at the two ends of described first back shaft respectively, and described clutch shaft bearing and the second bearings are on the bottom surface of channel-section steel.This set-up mode, two bearing elements are more reliable, and can effectively prevent bracing frame from arbitrarily swinging, resistance to overturning be better.
Another technical scheme of the present invention is on above-mentioned basis, described running gear also comprises the second back shaft, described rolling member also comprises the 3rd bearing and the 4th bearing, described 3rd bearing and the 4th bearing are arranged at the two ends of described second back shaft respectively, described second back shaft to be placed on support frame as described above and to be positioned at the top of described first back shaft, and described 3rd bearing and the 4th bearing can roll along the inwall of described interior crimping.This set-up mode, arranges four bearings, supports the direction of bracing frame from multiple directions in guide rail, more efficientlyly can prevent bracing frame swing in the vertical direction, good stability.
Another technical scheme of the present invention is on above-mentioned basis, and described running gear also comprises and to be arranged on support frame as described above and for preventing mobile mould at the guiding mechanism of moving process generation beat.This set-up mode, bracing frame can arrange multiple guiding mechanism, can effectively prevent bracing frame from deflecting in movement, thus avoids bracing frame stuck in open slot.
Another technical scheme of the present invention is on above-mentioned basis, described guiding mechanism comprises fixed mount, the 5th bearing and the axis of guide, described fixed mount is fixed on bracing frame, the described axis of guide is fixed on fixed mount, described 5th bearing is arranged on the axis of guide, and described 5th bearing is spacing can roll in open slot in described open slot.This set-up mode, not only achieves bracing frame in all directions spacing, can also effectively reduce the frictional force of running gear in moving process, make the operation of running gear more steady and reliable.
Another technical scheme of the present invention is on above-mentioned basis, and described mobile mould and/or described fixed die are also provided with multiple vibration motor.This set-up mode, prefabricated component, in casting process, can open vibration motor, and prefabricated component can be more closely knit, and quality is more reliable.
Accompanying drawing explanation
The accompanying drawing forming a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.
Fig. 1 is the structural representation of a kind of precast beam post mold of the present invention;
Fig. 2 is the front view of a kind of precast beam post mold of the present invention;
Fig. 3 is the structural representation of Fig. 2 middle orbit components of system as directed;
Fig. 4 be in Fig. 3 A-A to cross-sectional schematic;
Fig. 5 be in Fig. 3 B-B to cross-sectional schematic;
Fig. 6 be in Fig. 3 C-C to cross-sectional schematic;
Fig. 7 is the structural representation of control section in Fig. 2;
Fig. 8 is part-structure schematic diagram in Fig. 2.
Reference numeral corresponding relation:
1 fixed die 2 first moves mould 3 second and moves mould
4 pedestal 5 rail system 6 vibration motors
7 bracing frame 8 clutch shaft bearing 9 guide rails
10 second bearing 11 fixed mount 12 axis of guides
13 console 14 first contiguous block 15 oil cylinders
16 first back shaft 17 the 3rd bearing 18 the 4th bearings
19 the 5th bearing 20 open slot 21 second back shafts
Crimping 24 base plate in 22 second contiguous blocks 23
Detailed description of the invention
Describe the present invention below in conjunction with accompanying drawing, the description of this part is only exemplary and explanatory, should not have any restriction to protection scope of the present invention.In addition, those skilled in the art, according to the description of presents, can carry out respective combination to the feature in embodiment in presents and in different embodiment.
The embodiment of the present invention is as follows, refer to Fig. 1, comprise pedestal 4, fixed die 1, mobile mould, limit shelves mould, bed die, backform and power set (for the ease of understanding, limit shelves mould, bed die, backform do not illustrate in the drawings), fixed die 1 is fixedly installed on pedestal 4, and mobile mould and fixed die 1 are oppositely arranged, and, mobile mould can move on pedestal 4, and power set are arranged on pedestal 4, and power set are used for providing driving force for mobile mould.Limit shelves mould is for being arranged on the end of the cavity between fixed die 1 and mobile mould, and backform is for being arranged at the top of cavity between fixed die 1 and mobile mould, bed die is for being arranged at the bottom of the cavity between fixed die 1 and mobile mould, and backform and bed die are oppositely arranged.The production die for manufacturing fabricated member of this structure, not only can be used for producing the prefabricated component such as precast beam, post, and the thickness of prefabricated component regulates by regulating the position of mobile mould on pedestal 4, therefore, high, the production procedure that shortens prefabricated component of mold use efficiency, the production efficiency substantially increasing prefabricated component; In addition, the demoulding is relatively lighter, can realize knockout course by the movement of mobile mould self, time saving and energy saving.It should be noted that, because bed die and backform are all changeable types, therefore the height of prefabricated component also regulates than being easier to, and only needs bed die is padded or backform to move down.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 1, mobile mould comprises first and moves mould 2 and second and move mould 3, and first moves mould 2 and second moves the both sides that mould 3 is arranged at fixed die 1 respectively.It should be noted that, the first quantity moving mould 2 can for multiple, and the second quantity moving mould 3 also can for multiple.This set-up mode, can once produce multiple prefabricated component, and the prefabricated component that production specification is the same simultaneously or the prefabricated component of different size, improve the production efficiency of prefabricated component greatly.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 8, mobile mould is provided with the first contiguous block 14, and fixed die 1 is provided with the second contiguous block 22, and the two ends of power set are connected with the second contiguous block 22 of the first contiguous block 14 respectively.It should be noted that, the quantity of the first contiguous block 14 is equal with the quantity of mobile mould, and the second contiguous block 22 also can arrange one or more as required.In addition, in one embodiment, power set are oil cylinder 15, and certainly, in other embodiments, power set can also be cylinder.When oil cylinder 15 or Telescopic-cylinder, drive mobile mould to move along pedestal 4, the position of mobile mould on pedestal 4, determine the thickness of prefabricated component.This set-up mode, makes the movement of mobile mould more convenient and quick, is easier to control.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figures 2 and 3, pedestal 4 is also provided with rail system 5, rail system 5 comprises many parallel and spaced guide rails 9, and guide rail 9 is provided with running gear, and mobile mould is moved on the rail 9 by running gear.This set-up mode, mobile mould is moved on the rail 9 by running gear, avoids the sliding friction between mobile mould and guide rail 9, not only conveniently moving, and can extend the service life of mobile mould and guide rail 9.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figures 4 and 5, in one embodiment, guide rail 9 is specially the channel-section steel with interior crimping 23, form open slot 20 between two interior crimpings 23 of channel-section steel, running gear then through open slot 20, and moves along the length direction of channel-section steel.And in another kind of embodiment, guide rail 9 is the rectangular steel pipe being provided with open slot 20, the length direction of running gear through open slot 20 and along rectangular steel pipe moves.This set-up mode, conveniently arranges running gear, and the movement of running gear is more reliable.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 4, running gear comprises bracing frame 7 and rolling member, the upper end of bracing frame 7 is fixedly connected with mobile mould, the lower end of bracing frame 7 is connected with rolling member through open slot 20, and rolling member is rollably supported on the base plate 24 of guide rail 9.This set-up mode, rolling member can roll on the base plate 24 of guide rail 9, and therefore, the support member be fixedly connected with mobile mould can roll on the rail 9, mobile mould is moved more flexible, lightly.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 3 and Figure 4, running gear also comprises the first back shaft 16, and rolling member comprises the bottom that clutch shaft bearing 8 and the second bearing 10, first back shaft 16 are arranged at bracing frame 7, and clutch shaft bearing 8 and the second bearing 10 are arranged at the two ends of the first back shaft 16 respectively, the base plate 24 that clutch shaft bearing 8 and the second bearing 10 are supported on channel-section steel is inner, and in moving process, clutch shaft bearing 8 and the second bearing 10 roll in base plate 24.This set-up mode, two bearing elements are more reliable, and can effectively prevent bracing frame 7 from arbitrarily swinging, resistance to overturning is better.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 3 and Figure 4, running gear also comprises the second back shaft 21, rolling member also comprises the two ends that the 3rd bearing 17 and the 4th bearing the 18, three bearing 17 and the 4th bearing 18 are arranged at the second back shaft 21 respectively, and the second back shaft 21 is arranged on bracing frame 7, and being positioned at the top of the first back shaft 16, the 3rd bearing 17 and the 4th bearing 18 can roll along the inwall of interior crimping 23.This set-up mode, arranges four bearings, supports the direction of bracing frame 7 from multiple directions in guide rail 9, can more efficientlyly prevent bracing frame 7 from swinging toward either direction, good stability.
On the basis of above-described embodiment, in another embodiment of the present invention, as depicted in figs. 3 and 5, running gear also comprises and is arranged on bracing frame 7, for the guiding mechanism preventing mobile mould from beat occurring in moving process.This set-up mode, bracing frame 7 arranges multiple guiding mechanism, effectively can prevent bracing frame 7 from deflecting in movement, thus cause bracing frame 7 to be locked in open slot 20.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 3, Figure 5 and Figure 6, guiding mechanism comprises fixed mount 11, the 5th bearing 19 and the axis of guide 12, and fixed mount 11 is fixedly installed on bracing frame 7, the axis of guide 12 is arranged in fixed mount 11,5th bearing 19 is sheathed on the axis of guide 12, and can rotate on the axis of guide 12, in moving process, 5th bearing 19 is spacing in open slot 20 all the time, and can roll relative to the trough rim of open slot 20.It should be noted that, as shown in Figure 3 and Figure 6, in each guiding mechanism, the quantity of fixed mount 11 is preferably two, two fixed mounts 11 are oppositely arranged, and the two ends of the axis of guide 12 are arranged in two fixed mounts 11 respectively, and the 5th bearing 19 is arranged between two fixed mounts 11, further, the center line of the 5th bearing 19 is horizontal by plumbness.This set-up mode, fixes bracing frame 7, the especially beat of left and right directions from a kind direction, makes the operation of running gear more steady and reliable.
On the basis of above-described embodiment, in another embodiment of the present invention, as shown in Figure 2, mobile mould and/or fixed die 1 are also provided with multiple vibration motor 6, and specifically, the number of vibration motor 6 can be arranged as required, can be any possible quantity.This set-up mode, prefabricated component, in casting process, can open vibration motor 6, and prefabricated component can be more closely knit, and quality is more reliable.
In addition, as shown in Figure 7, for convenience of production control mould, the side of production die for manufacturing fabricated member can also arrange console 13, by console 13, can control parts such as the electric part of production die for manufacturing fabricated member and power set.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.