CN104764609A - Comprehensive optical measurement platform of aero-engine main combustion chamber - Google Patents
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- 238000002485 combustion reaction Methods 0.000 title claims abstract description 55
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- 238000002474 experimental method Methods 0.000 claims abstract description 13
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- 150000001875 compounds Chemical class 0.000 claims 1
- 238000011002 quantification Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 5
- 238000000889 atomisation Methods 0.000 abstract description 4
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Abstract
本发明公开了一种航空发动机主燃烧室的综合光学测量平台。采用多种光学测量手段,对航空发动机燃烧室内部的参数进行综合测量。空气来流由进气圆转方段进入等直稳压段,燃烧实验段固定安装在扩压器与出口方转圆段之间,空气来流经扩压器减速扩压进入燃烧实验段,燃烧实验段两侧镶嵌玻璃观测窗用于光学测量;冷态实验中,气流从单头部矩形实验件燃烧室出口流出后进入冷流三通,主路出口封闭,气流由旁路流出。对于高温纯空气来流,以燃烧实验设备为基础,采取单头部实验件,可开展燃烧室内煤油雾化、速度、温度和组分测量,完成航空发动机燃烧室内流场测试实验,实现航空发动机燃烧流场的精细测量。
The invention discloses a comprehensive optical measurement platform for the main combustion chamber of an aero-engine. A variety of optical measurement methods are used to comprehensively measure the parameters inside the combustion chamber of the aero-engine. The incoming air enters the equal straight pressure stabilizing section from the intake circular section, and the combustion test section is fixedly installed between the diffuser and the outlet square section, and the air flows through the diffuser to decelerate and diffuse into the combustion test section. Glass observation windows are mounted on both sides of the combustion test section for optical measurement; in the cold test, the airflow flows out from the outlet of the single-head rectangular test piece and then enters the cold flow tee, the outlet of the main road is closed, and the airflow flows out from the bypass. For high-temperature pure air flow, based on the combustion experiment equipment, a single-head test piece can be used to measure kerosene atomization, velocity, temperature and composition in the combustion chamber, complete the test experiment of the flow field in the combustion chamber of the aero-engine, and realize the aero-engine Fine measurement of combustion flow field.
Description
技术领域technical field
本发明涉及航空发动机光学测量技术领域,具体地说,涉及一种航空发动机主燃烧室的综合光学测量平台。The invention relates to the technical field of aero-engine optical measurement, in particular to a comprehensive optical measurement platform for the main combustion chamber of an aero-engine.
背景技术Background technique
对于温度、压力、速度以及组分的测量,长期以来依靠热电偶、压电传感器、动静压管、热线风速仪及气体分析仪各种物理探针或测量仪器。其存在的不足是,由于物理探针容易干扰流场或受到不良干扰,结果需要谨慎校正;由于容易受到环境的限制,使用范围有限;由于一般感受宏观平均物理量,缺乏足够的空间和时间分辨率等。For the measurement of temperature, pressure, velocity and composition, thermocouples, piezoelectric sensors, dynamic and static pressure tubes, hot wire anemometers and gas analyzers have long relied on various physical probes or measuring instruments. Its shortcomings are that the results need to be corrected carefully because the physical probe is easy to interfere with the flow field or be disturbed; because it is easy to be restricted by the environment, the scope of use is limited; because it generally feels the macroscopic average physical quantity, it lacks sufficient spatial and temporal resolution wait.
不同于过去对测量流场会产生一定干扰的接触式测量方法,近几十年来随着计算机和光学相关领域中科学技术的迅速发展,出现了许多先进的非接触式测量方法,如PIV(Particle Image Velocimetry),CARS(Coherent anti-StokesRaman Scattering)和TDLAS(Tunable Diode Laser Absorption Spectroscopy)等;其中PIV被广泛使用于冷态流场的测量,而TDLAS和CARS作为激光光谱测温手段在燃烧室主燃区温度测量中使用得较少。Different from the contact measurement method that would interfere with the measurement of the flow field in the past, many advanced non-contact measurement methods have appeared in recent decades with the rapid development of science and technology in the fields of computer and optics, such as PIV (Particle Image Velocimetry), CARS (Coherent anti-Stokes Raman Scattering) and TDLAS (Tunable Diode Laser Absorption Spectroscopy), etc.; among them, PIV is widely used in the measurement of cold flow field, and TDLAS and CARS are used as laser spectroscopic temperature measurement methods in the combustion chamber. It is less used in the measurement of combustion zone temperature.
国外的光学测量系统专业面广、种类齐全。国内在90年代中期前,尽管也有极少数的理论研究工作开展,但直到90年代中期以后,才有条件系统地开展光学测量的实验和理论研究。国内光学测量平台有很多,但是很少有综合的光学测量平台。Foreign optical measurement systems have a wide range of specialties and a complete range of categories. In China, before the mid-1990s, although there were very few theoretical researches, it was not until the mid-1990s that the experimental and theoretical researches on optical measurement could be carried out systematically. There are many domestic optical measurement platforms, but few comprehensive optical measurement platforms.
发明内容Contents of the invention
为了避免现有技术存在的不足,本发明提出一种航空发动机主燃烧室的综合光学测量平台。In order to avoid the deficiencies in the prior art, the invention proposes a comprehensive optical measurement platform for the main combustion chamber of an aero-engine.
本发明解决其技术问题所采用的技术方案是:航空发动机主燃烧室的综合光学测量平台,包括光学测量系统,其特点是,还包括进气圆转方段、等直稳压段、扩压器、燃烧试验段、冷流三通、后观测窗、热流出口水冷段、出口方转圆段、孔板,进气圆转方段安装在等直稳压段前端部,等直稳压段与扩压器固定连接,燃烧实验段位于扩压器与出口方转圆段之间,燃烧实验段两端通过连接法兰分别与扩压器、出口方转圆段固定连接,燃烧实验段两侧镶嵌玻璃观测窗用于光学测量,冷流三通与出口方转圆段固连,旁路上安装有孔板和后观测窗,主路上设有调压阀,孔板与调压阀配合调节燃烧室内压力;在冷态实验中气流经冷流三通旁路进入热流出口水冷段排气;在热态实验中气流经矩形水冷件喷水降温后进入出口方转圆段;The technical solution adopted by the present invention to solve the technical problems is: the comprehensive optical measurement platform of the main combustion chamber of the aero-engine, including the optical measurement system, which is characterized in that it also includes the air intake circle turning square section, the constant pressure stabilizing section, the diffuser The device, the combustion test section, the cold flow tee, the rear observation window, the water-cooled section of the hot flow outlet, the square-to-round section of the outlet, the orifice plate, and the round-to-square section of the intake are installed at the front end of the constant pressure section. It is fixedly connected with the diffuser, and the combustion test section is located between the diffuser and the outlet square-circle section. The side mounted glass observation window is used for optical measurement, the cold flow tee is fixedly connected with the outlet square and circular section, the orifice plate and the rear observation window are installed on the bypass road, and the pressure regulating valve is installed on the main road, and the orifice plate and the pressure regulating valve cooperate to adjust The pressure in the combustion chamber; in the cold state experiment, the air flow passes through the cold flow tee bypass and enters the water cooling section of the hot flow outlet to exhaust; in the hot state experiment, the air flow passes through the rectangular water cooling piece to spray water to cool down and then enters the exit square turning circle section;
光学测量系统对燃烧试验段进行PIV光学测量,在进气圆转方段喷入粒子,流场中布撒的示踪粒子随气流运动,将激光束经过组合透镜扩束成片光照明流场,使用数码相机拍摄流场得到粒子图像,对粒子图像进行相关计算得到流场一个切面内定量的速度分布,以及处理后得到流场涡量、流线及等速度线等流场特性参数分布。The optical measurement system performs PIV optical measurement on the combustion test section, sprays particles into the circular section of the air intake, the tracer particles scattered in the flow field move with the air flow, and expands the laser beam through the combined lens into a sheet of light to illuminate the flow field , use a digital camera to shoot the flow field to get the particle image, carry out correlation calculation on the particle image to get the quantitative velocity distribution in a section of the flow field, and obtain the distribution of flow field characteristic parameters such as flow field vorticity, streamline and isovelocity line after processing.
粒子直径小于10微米。The particle diameter is less than 10 microns.
有益效果Beneficial effect
本发明航空发动机主燃烧室的综合光学测量平台,应用光学测量手段同时测量了航空发动机燃烧室火焰中氧气的浓度和温度,并且对多点同时测量、激光的相位匹配技术、光谱仿真、超声速燃烧进行了研究。本发明对燃烧室进行了煤油雾化、PIV速度场、CARS温度、SVRS组分、TDLAS温度场测量研究。测量不易受外界环境限制,时间空间分辨率高。计算结果与试验结果对比可明显看出试验模型上下主燃孔射流基本对称,主燃区的低速区分布均匀,对流场模拟试验结果吻合。The integrated optical measurement platform of the main combustion chamber of the aero-engine of the present invention uses optical measurement means to simultaneously measure the concentration and temperature of oxygen in the flame of the aero-engine combustion chamber, and simultaneously measures multiple points, laser phase matching technology, spectral simulation, and supersonic combustion Were studied. The present invention carries out the measurement and research of kerosene atomization, PIV velocity field, CARS temperature, SVRS composition and TDLAS temperature field on the combustion chamber. The measurement is not easily restricted by the external environment, and the time and space resolution is high. Comparing the calculation results with the test results, it can be clearly seen that the jet flow of the upper and lower main combustion holes of the test model is basically symmetrical, and the low-velocity area of the main combustion zone is evenly distributed, and the simulation test results of the convection field are consistent.
本发明航空发动机主燃烧室的综合光学测量平台,对于实验件为单头部矩形的实验件,设备采用出口圆转方段,圆转方后经过一段等直段连接扩压器,空气来流经扩压器减速扩压,进入发动机单头部试验件;由于光学测量需要,实验段两侧开有观测窗,冷态实验中气流从单头部矩形实验件燃烧室出口流出后进入冷流三通,主路出口封闭,在玻璃观测窗处进行光学测量,气流由旁路流出。对于高温纯空气来流,以此燃烧室实验设备为基础,采取单头部实验件,可开展燃烧室内煤油雾化、速度、温度和组分测量,完成航空发动机燃烧室内流场测试实验,实现航空涡轮发动机燃烧流场的精细测量。The integrated optical measurement platform of the main combustion chamber of the aero-engine of the present invention, for the experimental piece with a single head and a rectangular shape, the equipment adopts a round-to-square section at the outlet, and after the round-to-square section is connected to the diffuser through a straight section, the air flows After being decelerated and diffused by the diffuser, it enters the single-head test piece of the engine; due to the need for optical measurement, there are observation windows on both sides of the test section. Three-way, the outlet of the main road is closed, the optical measurement is carried out at the glass observation window, and the airflow flows out from the bypass. For high-temperature pure air flow, based on this combustion chamber experimental equipment, a single-head test piece can be used to measure kerosene atomization, velocity, temperature and composition in the combustion chamber, and complete the flow field test experiment in the combustion chamber of the aero-engine to realize Fine measurement of aero turbine engine combustion flow field.
附图说明Description of drawings
下面结合附图和实施方式对本发明一种航空发动机主燃烧室的综合光学测量平台作进一步详细说明。An integrated optical measurement platform for the main combustion chamber of an aero-engine according to the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
图1为本发明的冷流状态下前后转接段示意图。Fig. 1 is a schematic diagram of the front and rear transition sections in the cold flow state of the present invention.
图2为本发明的冷流状态下前后转接段剖视图。Fig. 2 is a cross-sectional view of the front and rear transition sections in the cold flow state of the present invention.
图3为本发明的燃烧状态下前后转接段示意图。Fig. 3 is a schematic diagram of the front and rear transition sections in the combustion state of the present invention.
图4为本发明的燃烧状态下前后转接段剖视图。Fig. 4 is a cross-sectional view of the front and rear transition sections in the combustion state of the present invention.
图5为本发明的燃烧试验段示意图。Fig. 5 is a schematic diagram of the combustion test section of the present invention.
图6为本发明CFD计算所得流线图。Fig. 6 is a streamline diagram obtained by CFD calculation of the present invention.
图7为本发明PIV光学测量所得流线图。Fig. 7 is a streamline diagram obtained by PIV optical measurement of the present invention.
图中:In the picture:
1.进气圆转方段 2.等直稳压段 3.扩压器 4.燃烧试验段 5.冷流三通6.后观测窗 7.热流出口水冷段 8.出口方转圆段 9.孔板1. Intake circular turning section 2. Constant pressure stabilizing section 3. Diffuser 4. Combustion test section 5. Cold flow tee 6. Rear observation window 7. Hot flow outlet water cooling section 8. Outlet turning round section 9 .Orifice plate
具体实施方式Detailed ways
本实施例是一种航空发动机主燃烧室的综合光学测量平台。This embodiment is a comprehensive optical measurement platform for the main combustion chamber of an aero-engine.
参阅图1~图7,航空发动机主燃烧室光学测量平台由进气圆转方段1、等直稳压段2、扩压器3、燃烧试验段4、冷流三通5、后观测窗6、热流出口水冷段7、出口圆转方段8、孔板9和光学测量系统组成。对于实验件为单头部矩形实验件,由于原有设备加热器出口为圆形出口,首先要设计设备进气圆转方段,圆转方后经过一段等直稳压段连接试验件的扩压器,空气来流经扩压器减速扩压,进入发动机单头部试验件;冷态实验中气流从单头部矩形实验件燃烧室出口流出后进入冷流三通,主路出口封闭,气流由旁路流出。对于高温纯空气来流,以此燃烧室实验设备为基础,采取单头部实验件,可开展燃烧室内煤油雾化、速度、温度和组分测量,完成航空发动机燃烧室内流场测试实验和测量。Referring to Figures 1 to 7, the optical measurement platform for the main combustion chamber of an aero-engine consists of an intake circle section 1, a constant pressure stabilization section 2, a diffuser 3, a combustion test section 4, a cold flow tee 5, and a rear observation window 6. It is composed of water-cooling section 7 at the heat outlet, circular section 8 at the outlet, orifice plate 9 and an optical measurement system. For the test piece that is a single-head rectangular test piece, since the heater outlet of the original equipment is a circular outlet, it is first necessary to design the round and square section of the equipment intake, and after the circle is turned to the square, it will go through a section of equal straight voltage stabilizing section to connect the expansion of the test piece. Compressor, the air flows through the diffuser to decelerate and diffuse, and enters the single-head test piece of the engine; in the cold test, the airflow flows out from the outlet of the single-head rectangular test piece and then enters the cold flow tee, and the main road exit is closed. Air flows out through the bypass. For high-temperature pure air flow, based on this combustion chamber experimental equipment, a single-head test piece can be used to measure kerosene atomization, velocity, temperature and composition in the combustion chamber, and complete the test experiment and measurement of the flow field in the combustion chamber of the aero-engine .
冷流三通段的设计,由于光学测量需要,冷态实验中气流从单头部矩形实验件燃烧室出口流出后进入冷流三通5,主路出口封闭,以玻璃观测窗进行光学测量,气流由旁路流出。经过CFD数值模拟计算,冷流三通的主路涡回流影响范围较小,旁路气流流动顺畅,对上游流动影响很小,满足单头部燃烧室的实验要求。The design of the cold flow tee section, due to the need for optical measurement, in the cold state experiment, the airflow flows out from the outlet of the single-head rectangular test piece and enters the cold flow tee 5, the main road exit is closed, and the glass observation window is used for optical measurement. Air flows out through the bypass. According to the CFD numerical simulation calculation, the influence range of the vortex return flow in the main channel of the cold flow tee is small, and the bypass airflow flows smoothly, which has little influence on the upstream flow, which meets the experimental requirements of the single-head combustor.
热流出口水冷段的设计,由于燃烧室出口温度高达1500K以上,采用不锈钢材料加工需对出口段进行水冷,根据壁面导热的热流和强度校核表明,满足强度和传热需求。The design of the water-cooling section of the heat flow outlet, because the outlet temperature of the combustion chamber is as high as 1500K or more, the outlet section needs to be water-cooled when it is processed with stainless steel. According to the heat flow and strength check of the wall heat conduction, it meets the strength and heat transfer requirements.
出口调压的设计,由于要对不同工况下的燃烧室进行调试,需要在燃烧实验段下游设置调压阀,在燃烧实验段下游分成两路,旁路设置孔板,主路设置高温调压阀,根据燃烧室的工况不同选择不同孔径的孔板,和主路的调压阀配合实现大范围、高精度的燃烧室内压力调节。For the design of the outlet pressure regulation, due to the adjustment of the combustion chamber under different working conditions, it is necessary to install a pressure regulating valve downstream of the combustion experiment section, which is divided into two paths downstream of the combustion experiment section. The pressure valve, according to the different working conditions of the combustion chamber, selects orifice plates with different apertures, and cooperates with the pressure regulating valve of the main circuit to realize large-scale and high-precision pressure adjustment in the combustion chamber.
实验设备加热器系统可模拟来流总温300~1000K,来流气流0.1~4.0MPa,来流流量0.0~1.0kg/s,实验气体为纯净高焓空气。The heater system of the experimental equipment can simulate the total temperature of the incoming flow of 300-1000K, the incoming airflow of 0.1-4.0MPa, the incoming flow rate of 0.0-1.0kg/s, and the experimental gas is pure high-enthalpy air.
工作过程:work process:
来流空气经过滤器后直接进入空气配气台,得到所需要的来流条件;气流经过混合器使空气均匀分配;来流空气经6台电加热器后进入加热器出口的混合器,使经过不同加热器的空气再次混合均匀;混合器出口接一个三通,将来流空气分为两路,一路经设备喷管进入实验模型,另一路为旁路系统,经过水槽冷却后排出室外;旁路系统采用非标自制水冷却散热器系统将高温空气冷却,冷却介质为水,散热器放入水槽中,采用自来水供水循环;主路系统先后设置有进气圆转方段1,等直稳压段2和扩压器3,扩压器3使来流增压减速,气流经扩压器3后进入航空涡轮发动机燃烧试验段4;在冷态实验中气流经冷流三通5结构件旁路进入出口圆转方段8,经由冷流三通5分为两路排出,出口两路分别由孔板9和电磁阀调节出口开度;在热态实验中气流经矩形水冷件喷水降温后进入出口圆转方段8。The incoming air passes through the filter and directly enters the air distribution platform to obtain the required incoming flow conditions; the air flow passes through the mixer to distribute the air evenly; The air of the heater is mixed evenly again; the outlet of the mixer is connected with a tee, and the incoming air is divided into two paths, one path enters the experimental model through the equipment nozzle, and the other path is a bypass system, which is discharged outside after being cooled by the water tank; the bypass system A non-standard self-made water cooling radiator system is used to cool the high-temperature air, the cooling medium is water, the radiator is placed in the water tank, and tap water is used for water supply and circulation; the main road system is successively equipped with an air intake circular turn square section 1, and a straight and constant pressure section 2 and diffuser 3, the diffuser 3 makes the incoming flow pressurized and decelerated, and the air flow enters the combustion test section 4 of the aero turbine engine after passing through the diffuser 3; in the cold state test, the air flow passes through the cold flow tee 5 structural member bypass It enters the outlet circular section 8, and is divided into two outlets through the cold flow tee 5, and the outlet two outlets are respectively adjusted by the orifice plate 9 and the solenoid valve; in the hot state experiment, the air flows through the rectangular water-cooled piece to spray water to cool down. Enter the exit circle and turn to section 8.
PIV光学测量系统包括激光器、同步器、高速相机和图像计算软件。对实验模型进行PIV光学测量时,先在进气圆转方段1喷入粒子,使得流场中布撒大量示踪粒子跟随流场运动;双脉冲式激光器主要作为照明光源,使用两台脉冲激光器经过光束合束器在空间上重合到一个面上,通过一个光路出口照射射出来,经过导光臂和片光源系统,产生照明流场的脉冲片光源。由于在流场中布撒大量粒径小于10微米的示踪粒子跟随流场运动,把激光束经过组合透镜扩束成片光,片光经过后观测窗6照明流场,使用数码相机通过燃烧试验段4的左观测窗拍摄流场照片,右观测窗用发黑处理过的盲板做背景,以得到的前后两帧粒子图像,对图像中的粒子图像进行相关计算得到流场一个切面内定量的速度分布。进一步处理可得流场涡量、流线以及等速度线等流场特性参数分布。对实验模型进行TDLAS和CARS光学测量时,通过给燃烧试验段4的两侧观测窗打激光,合理布置光路,来测量试验件特定点的温度,其中TDLAS测量主燃孔周围沿两条路径上的积分温度;CARS测量主燃区中各点的温度。PIV optical measurement system includes laser, synchronizer, high-speed camera and image calculation software. When performing PIV optical measurement on the experimental model, particles are first injected into the air inlet circular section 1, so that a large number of tracer particles are scattered in the flow field to follow the movement of the flow field; the double-pulse laser is mainly used as an illumination source, and two pulse lasers are used. The laser is superimposed on one surface in space through the beam combiner, irradiated through an optical path exit, and passes through the light guide arm and the sheet light source system to generate a pulsed sheet light source for illuminating the flow field. Since a large number of tracer particles with a particle size of less than 10 microns are distributed in the flow field to follow the movement of the flow field, the laser beam is expanded into a sheet of light through a combined lens. After the sheet of light passes through the observation window 6 to illuminate the flow field, a digital camera is used to burn The left observation window of test section 4 took pictures of the flow field, and the right observation window used a blackened blind plate as the background, and obtained two frames of particle images before and after, and carried out correlation calculation on the particle images in the images to obtain the flow field in a section plane. Quantitative velocity distribution. Further processing can obtain the distribution of flow field characteristic parameters such as flow field vorticity, streamline and constant velocity line. When performing TDLAS and CARS optical measurements on the experimental model, lasers are fired on the observation windows on both sides of the combustion test section 4, and the optical path is reasonably arranged to measure the temperature of a specific point of the test piece. TDLAS measures the temperature along the two paths around the main combustion hole. The integral temperature of ; CARS measures the temperature of each point in the main combustion zone.
高速相机主要由电耦合器件Charge Coupled Device,CCD作为图像传感器,CCD把图像转换成数字信号,通过外部触发一次,在极短时间内拍摄两帧图像为一组,同时将拍摄的多组图像数据传输到计算机内存中,在计算机上显示拍摄的图像。同步器通过内部时产生周期的脉冲触发信号,经过多个延时通道,产生延时触发信号,以便控制激光器、高速相机和计算机,使它们同时、协调工作。计算机用于存储图像采集板提供的图像数据,通过PIV系统软件可实时地完成速度场的计算、显示和存储。分析软件采用图像处理算法对原图像进行还原,可得到测试区域的测量图像,采用二维快速Fourier变换,计算相关函数,根据速度定义,测量质点在已知时间间隔内的位移,得到其速度。同时测量多个质点,可获得流场分布图。The high-speed camera is mainly composed of a Charge Coupled Device, and the CCD is used as an image sensor. The CCD converts the image into a digital signal, triggers it once through an external trigger, and takes two frames of images in a very short time as a group. At the same time, multiple groups of images are captured The data is transferred to the computer memory and the captured image is displayed on the computer. The synchronizer generates a periodic pulse trigger signal when it passes through the interior, and generates a delay trigger signal through multiple delay channels to control the laser, high-speed camera and computer so that they work simultaneously and in coordination. The computer is used to store the image data provided by the image acquisition board, and the calculation, display and storage of the velocity field can be completed in real time through the PIV system software. The analysis software uses the image processing algorithm to restore the original image, and the measurement image of the test area can be obtained. The two-dimensional fast Fourier transform is used to calculate the correlation function. According to the definition of velocity, the displacement of the particle within a known time interval is measured to obtain its velocity. Simultaneous measurement of multiple particles can obtain the flow field distribution map.
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