CN104761157B - Optical fiber cable coloring rewinding machine - Google Patents

Optical fiber cable coloring rewinding machine Download PDF

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Publication number
CN104761157B
CN104761157B CN201510121419.7A CN201510121419A CN104761157B CN 104761157 B CN104761157 B CN 104761157B CN 201510121419 A CN201510121419 A CN 201510121419A CN 104761157 B CN104761157 B CN 104761157B
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China
Prior art keywords
framework
frame
optical fiber
take
support seat
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CN201510121419.7A
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Chinese (zh)
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CN104761157A (en
Inventor
韦冬
江平
许人东
李龙
何兰珍
徐斌
蒋伟泉
叶其斌
孙强
许泉林
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Hengtong Optic Electric Co Ltd
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Jiangsu Hengtong Optic Electric Co Ltd
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Application filed by Jiangsu Hengtong Optic Electric Co Ltd filed Critical Jiangsu Hengtong Optic Electric Co Ltd
Priority to CN201610790222.7A priority Critical patent/CN108246574B/en
Priority to CN201610788609.9A priority patent/CN107043225B/en
Priority to CN201710804788.5A priority patent/CN108152899B/en
Priority to CN201510121419.7A priority patent/CN104761157B/en
Priority to CN201710805077.XA priority patent/CN108152900B/en
Publication of CN104761157A publication Critical patent/CN104761157A/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C25/00Surface treatment of fibres or filaments made from glass, minerals or slags
    • C03C25/10Coating
    • C03C25/12General methods of coating; Devices therefor

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Surface Treatment Of Glass Fibres Or Filaments (AREA)

Abstract

The present invention discloses a kind of optical fiber cable coloring rewinding machine, including:Unwrapping wire framework, ink coating framework, solidification framework, traction framework and the take-up framework discharged successively, at least two optical-fibre channel is formed from top to bottom, line unit, receipts winding displacement unit set a raft going including having reeded pedestal, left and right support base, electric rotating machine and traveling motor, the surface that the pedestal is located at groove both sides is fixed with two x to line rail, left support seat lower surface both sides are respectively and fixedly provided with the first x to sliding block, right support seat lower surface both sides are respectively and fixedly provided with the 2nd x to sliding block, and the x is sequentially embedded the first x to sliding block, the 2nd x into the respective groove of sliding block to line rail;One, which is located at two x, is installed in the groove of pedestal to the x between line rail to drive mechanism and below left and right support base, and a cylinder is fixed on left support seat above and positioned at left support seat outboard end, and post rod mechanism one end of the cylinder is connected to cylinder.The present invention realizes three optical fiber can be while the function of coating, and non-interference, and performance is stable, and is dynamically adapted disk away from realizing the fiber reel operation of plurality of specifications.

Description

Optical fiber cable coloring rewinding machine
Technical field
Field, more particularly to a kind of optical fiber cable coloring rewinding machine are coloured the present invention relates to a kind of fiber ink.
Background technology
The purpose of coloring process production line is that distinct, smooth, reliable and stable a variety of colors to optical fiber, so as in life Optical fiber is easily recognized during production and during use.
The main raw material(s) that coloring process is used is optical fiber and coloring printing ink, and coloring printing ink color is divided into 12 by professional standard Kind, wherein chromatogram arrangement is different, the chromatogram of broadcasting and TV standard as defined in radio, TV and film industries standard and Ministry of Information Industry's standard Arrangement is as follows:This(In vain), red, yellow, and green, ash, black, blue, orange, brown, purple, pink, viridescent, the chromatogram of Ministry of Information Industry's professional standard Arrangement is as follows:Indigo plant, tangerine, green, brown, grey, sheet(In vain), red, black, yellow, purple, pink, viridescent.Allow in the case where not influenceing identification White is replaced using true qualities.The chromatogram arrangement that existing our company uses is carried out by broadcasting and TV standard, also can be by information when user requires Estate Division standard colour chart is arranged.When user requires that often pipe fiber count is more than 12 cores, it can be pressed as needed with different colors Different ratios mixes other colors to make a distinction optical fiber.The requirement of following aspects should be met after optical fiber coloring:1、 Colored optical fiber color is not migrated, colour-fast(It is also such with acetone or alcohol wipe).2nd, optical fiber winding displacement is neat, smooth, not disorderly Line, not line ball.3rd, optical fiber attenuation index reaches requirement, and OTDR test curves are without phenomenons such as steps.
The equipment that optical fiber coloring technique is used is optical fiber coloring machine, and optical fiber coloring machine is by optical fiber unwrapping wire part, coloring mould And ink feeding system, ultraviolet curing oven, traction, the composition such as optical fiber take-up and electrical control part.Cardinal principle is ultra-violet curing Ink is coated on optical fiber surface through coloring mould, is fixed on optical fiber surface after ultraviolet curing oven solidifies, and formation is easy to point The optical fiber of color.The ink used is uv-curing type ink.
The content of the invention
The present invention provides a kind of optical fiber cable coloring rewinding machine, and this optical fiber cable realizes three light with coloring rewinding machine The function that fibre can be coated simultaneously, and non-interference, performance are stable, and framework is rigidly big, and support complete machine is stable, and vibrations and noise are good It is good, it is to avoid because high-speed production impacts the damage brought to optical fiber connector optical fiber during production;And be dynamically adapted disk away from, Realize the fiber reel operation of plurality of specifications.
To reach above-mentioned purpose, the technical solution adopted by the present invention is:A kind of optical fiber cable coloring rewinding machine, including: In the unwrapping wire framework that discharges successively, ink coating framework, solidification framework, traction framework and take-up framework, the unwrapping wire framework from Upper past be arranged with the unwrapping wire frame that at least two bottom is provided with support supporting plate, the ink coating framework is set from top to bottom There is at least two bottom to be provided with the ink coated frame of protection dividing plate, the solidification framework and be provided with least two bottom from top to bottom Portion is provided with the solidification frame of protection dividing plate, and at least two bottom is provided with from top to bottom in the take-up framework is provided with supporting bracket The traction frame that at least two bottom is provided with support supporting plate is provided with the take-up frame of plate, the traction framework from top to bottom, so that At least two optical-fibre channel is formed from top to bottom, and the unwrapping wire inframe is mounted on being wound with the rafting line unit of optical fiber for depositing, The solidification inframe is mounted on UV photocuring stoves;
Laying tension adjuster, static eliminator, coating unit, the unwrapping wire are installed successively in the ink coated frame Draught control mechanism includes unwrapping wire guide wheel and unwrapping wire is danced and taken turns, and the unwrapping wire guide wheel is arranged on ink coated frame by fixed rotating shaft, The unwrapping wire is danced to take turns and is connected to by an oscillating rod on the rotating mechanism of ink coated frame, and the coating unit includes oil Ink reservoir and the ink barrel by pipeline and ink pond, the static eliminator are located between laying tension adjuster and coating unit;
Traction wheel, takeup tension adjuster are installed successively in the traction frame and adjusted positioned at traction wheel, takeup tension Guide wheel between device, the central shaft of the traction wheel is connected with a traction electric machine, and the takeup tension adjuster is led including take-up Wheel is danced with take-up and taken turns, and the take-up guide wheel is arranged on traction frame by fixed rotating shaft, and the take-up is danced to take turns and put by one Lever is connected on the rotating mechanism of traction frame, and the take-up inframe is mounted on the receipts winding displacement unit for receiving optical fiber, This receives winding displacement unit and is provided with a transparent arc protective cover along its circumference;
The rafting line unit, receipts winding displacement unit include:Have reeded pedestal, left and right support base, electric rotating machine and Traveling motor, the surface that the pedestal is located at groove both sides is fixed with two x to line rail, and left support seat lower surface both sides are fixed There is the first x to sliding block, right support seat lower surface both sides are respectively and fixedly provided with the 2nd x to sliding block, and the x is sequentially embedded the first x to line rail To sliding block, the 2nd x into the respective groove of sliding block;
One, which is located at two x, is installed in the groove of pedestal to the x between line rail to drive mechanism and positioned at left and right support base Lower section, the x includes x to nut, embedded x to the x of nut to leading screw, x to main bearing seat and x to from bearing to drive mechanism Seat, the x is embedded in x to main bearing seat, x to from axle by x to base bearing mechanism, x to from Bearning mechanism respectively to leading screw two ends Bearing is each in through hole, and the x is fixed on left support seat lower surface to nut, and the traveling motor is installed on positioned at x to main shaft X on the outside of bearing is to leading screw one end;
One cylinder is fixed on left support seat above and positioned at left support seat outboard end, post rod mechanism one end connection of the cylinder To cylinder, another outboard end that right support seat homonymy is installed on by socket, the post rod mechanism includes Y shape push rod and connection Bar, this Y shape push rod one end has a slot, and described connecting rod one end is embedded in this slot and is flexibly connected by bolt, described The connecting rod other end insertion socket in, in the connecting rod in X direction on be provided with several positioning holes;
Bearning mechanism is mounted in the left and right support base each upper end through hole, on the inside of this left and right support base The chuck piece being connected with Bearning mechanism is installed, the electric rotating machine is installed on the outside of the Bearning mechanism of left support seat.
Further improved technology scheme is as follows in above-mentioned technical proposal:
1st, in such scheme, it is made up of the static eliminator high voltage power generator and sparking electrode, passes through ion pin Sophisticated high-voltage corona discharge neighbouring air ionization turn into substantial amounts of negative ions, then using air-blast device these just Anion blows to body surface to neutralize electrostatic, or directly static removal equipment is carried out in electrostatic close to the surface of object With.
2nd, in such scheme, in addition to an electrical control cubicles, touch-screen, function key group and power key are provided with this electrical control cubicles.
3rd, in such scheme, the unwrapping wire frame end face opposite with ink coated frame is provided with front door, the take-up The frame end face opposite with traction frame is provided with Rear Door.
Because above-mentioned technical proposal is used, the present invention has following advantages compared with prior art:
1st, optical fiber cable of the present invention coloring rewinding machine, the production optical fiber that it can for a long time, quick, stable, and the present invention Compatible production 100KM and below 100KM on the market various length specification optical fiber, realizing three optical fiber can be while coats Function, and non-interference, performance are stable, and framework is rigidly big, and support complete machine is stable, and vibrations and noise are good, and the present invention can give birth to Production includes 100km and below 100km length specification optical fiber;Secondly, it is received winding displacement unit and is provided with a transparent arc along its circumference There is protective cover optical fiber to put to get rid of and beat function, it is to avoid because high-speed production to optical fiber connector optical fiber impacts what is brought during production Damage, so as to influence product quality.
2nd, optical fiber cable of the present invention coloring rewinding machine, it can adjust automatically winding displacement commutation position, it is possible to resolve need to operate Ceaselessly to the adjustment of winding displacement commutation position, few operational work is subtracted by force, has fully achieved full-automatic winding displacement, winding displacement quality It is high;Secondly, it is located at two x and is installed on to the x between line rail to drive mechanism in the groove of pedestal and positioned at left and right support base Lower section, greatly reduces the volume of device, reduces equipment and installs area occupied, facilitates installing and using for equipment.
3rd, optical fiber cable of the present invention coloring rewinding machine, its cylinder is fixed on left support seat above and positioned at left support seat outside End, post rod mechanism one end of the cylinder is connected to cylinder, another outboard end that right support seat homonymy is installed on by socket, institute Stating post rod mechanism includes Y shape push rod and connecting rod, and this Y shape push rod one end has a slot, and described connecting rod one end is embedded in this and inserted It is flexibly connected in groove and by bolt, in the connecting rod other end insertion socket.It can not only meet quick using Y shape push rod The use of installation needs, and there is certain error in view of connected workpiece, therefore it also has certain machinery to entangle Inclined function.Secondly, in its connecting rod in X direction on be provided with several positioning holes, connecting rod can be moved in socket, one fix In the embedded socket of pin and the positioning hole of connecting rod, disk is dynamically adapted away from the fiber reel for realizing plurality of specifications is operated, it is to avoid by Switching between deep bid and shallow bid is caused gripping power not enough due to cylinder stroke problem and influences the speed of service of equipment and steady It is qualitative.
Brief description of the drawings
Accompanying drawing 1 is that optical fiber cable of the present invention colours rewinding machine structural representation;
Accompanying drawing 2 is that optical fiber cable of the present invention colours rewinding machine middle frame structure schematic diagram;
Accompanying drawing 3 is folding and unfolding winding displacement unit schematic front view in optical fiber cable of the present invention coloring rewinding machine;
Accompanying drawing 4 is folding and unfolding winding displacement unit three-dimensional schematic diagram in optical fiber cable of the present invention coloring rewinding machine.
In the figures above:1st, unwrapping wire framework;101st, unwrapping wire frame;2nd, ink coating framework;201st, ink coated frame;3rd, solidify Framework;301st, frame is solidified;4th, framework is drawn;401st, traction frame;5th, take-up framework;501st, take-up frame;6th, supporting plate is supported;7th, protect Dividing plate;8th, rafting line unit;9th, UV photocurings stove;10th, laying tension adjuster;11st, static eliminator;12nd, coating unit; 121st, ink pond;122nd, ink barrel;13rd, unwrapping wire guide wheel;14th, unwrapping wire, which is danced, takes turns;15th, oscillating rod;16th, rotating mechanism;17th, draw Wheel;18th, takeup tension adjuster;19th, guide wheel;20th, take-up guide wheel;21st, take-up, which is danced, takes turns;22nd, oscillating rod;23rd, rotating mechanism; 24th, winding displacement unit is received;241st, chuck piece;25th, transparent shield;26th, electrical control cubicles;261st, touch-screen;262nd, function key group;263、 Power key;27th, front door;28th, Rear Door;31st, pedestal;301st, groove;32nd, left support seat;33rd, right support seat;34th, electric rotating Machine;35th, traveling motor;36th, x is to line rail;37th, the first x is to sliding block;38th, the 2nd x is to sliding block;39th, x is to drive mechanism;391、x To nut;392nd, x is to leading screw;393rd, x is to main bearing seat;394th, x is to from bearing block;40th, x is to base bearing mechanism;41st, x to from Bearning mechanism;42nd, cylinder;43rd, post rod mechanism;44th, socket;45th, Y shape push rod;451st, slot;452nd, bolt;46th, connecting rod; 461st, positioning hole;47th, Bearning mechanism;48th, chuck piece.
Embodiment
Below in conjunction with the accompanying drawings and embodiment the invention will be further described:
Embodiment:A kind of optical fiber cable coloring rewinding machine, including:Unwrapping wire framework 1, the ink coating framework discharged successively 2nd, the installation of at least two bottom is provided with from top to bottom in solidification framework 3, traction framework 4 and take-up framework 5, the unwrapping wire framework 1 Have and be provided with least two bottom from top to bottom in the unwrapping wire frame 101 of support supporting plate 6, ink coating framework 2 protection is installed At least two bottom is provided with from top to bottom in the ink coated frame 201 of dividing plate 7, the solidification framework 3, and protection dividing plate 7 is installed Solidification frame 301, the take-up frame that at least two bottom is provided with support supporting plate 6 is provided with the take-up framework 5 from top to bottom 501, described draw is provided with the traction frame 401 that at least two bottom is provided with support supporting plate 6 from top to bottom in framework 4, so that from On down formed and be mounted on being wound with the rafting line unit of optical fiber for depositing at least two optical-fibre channel, the unwrapping wire frame 101 8, described solidify in frame 301 is mounted on UV photocurings stove 9;
Above-mentioned unwrapping wire framework 1 and take-up framework 5, are formed by 80*80*6 square tubes solderings, and are welded with three mounting platform use To install rafting line unit 8 and receive winding displacement unit 24.Side and rear side are provided with shrouding rational in infrastructure and maintenance
Laying tension adjuster 10, static eliminator 11, coating unit 12 are installed successively in the ink coated frame 201, The laying tension adjuster 10 includes unwrapping wire guide wheel 13 and unwrapping wire is danced and takes turns 14, and the unwrapping wire guide wheel 13 is pacified by fixed rotating shaft On ink coated frame 201, the unwrapping wire dancing wheel 14 is connected to the rotation installed in ink coated frame 201 by an oscillating rod 15 On rotation mechanism 16, to ensure release optical fiber there is constant tension force, go to destatic and dust after enter ink grinding tool apply Cover dyestuff;
The coating unit 12 includes ink pond 121 and by pipeline and the ink barrel 122 in ink pond 121, described except quiet Electrical equipment 11 is located between laying tension adjuster 10 and coating unit 12;
Traction wheel 17, takeup tension adjuster 18 are installed successively and positioned at traction wheel 17, take-up in the traction frame 401 Guide wheel 19 between tension regulator 18,
The central shaft of the traction wheel 17 is connected with a traction electric machine, and the takeup tension adjuster 18 includes take-up guide wheel 20 and take-up dance wheel 21, the take-up guide wheel 20 is arranged on traction frame 401 by fixed rotating shaft, and the take-up is danced wheel 21 It is connected to by an oscillating rod 22 on the rotating mechanism 23 of traction frame 401, the optical fiber to ensure to release has constant Tension force, go to destatic and dust after enter ink grinding tool coated dye;It is mounted on being used to receive optical fiber in the take-up frame 501 Receipts winding displacement unit 24, this receives winding displacement unit 24 and is provided with a transparent arc protective cover 25 along its circumference.
Above-mentioned static eliminator 11 is made up of high voltage power generator and sparking electrode, passes through the sophisticated high-voltage corona of ion pin Neighbouring air ionization is turned into substantial amounts of negative ions by electric discharge, and these negative ions are then blown to object using air-blast device Surface is to neutralize electrostatic, or directly static removal equipment is carried out close to the surface of object the neutralization of electrostatic.
Also include being provided with three touch-screens 261, three function key groups 262 and three in an electrical control cubicles 26, this electrical control cubicles 26 Individual power key 263, three touch-screens 261, three groups of function key groups 262, three power keys 263, which are installed in electrical control cubicles 28, to be used to divide It is other that three heads are carried out to separate independent control.
Above-mentioned unwrapping wire frame 101 end face opposite with ink coated frame 201 is provided with front door 27, the take-up frame 501 The end face opposite with traction frame 401 is provided with Rear Door 28;
The rafting line unit 8, receipts winding displacement unit 24 include:Pedestal 31, left and right support base 32 with groove 301, 33rd, electric rotating machine 34 and traveling motor 35, the surface that the pedestal 31 is located at the both sides of groove 301 are fixed with two x to line rail 36, 32 lower surface both sides of left support seat are respectively and fixedly provided with the first x to sliding block 37,33 lower surface both sides of right support seat be respectively and fixedly provided with the 2nd x to Sliding block 38, the x is sequentially embedded the first x to sliding block 37, the 2nd x into the respective groove of sliding block 38 to line rail 36;
One is installed in the groove 301 of pedestal 31 and is located to the x between line rail 36 to drive mechanism 39 positioned at two x The lower section of left and right support base 32,33, the x includes x to nut 3913391, embedded x to nut 3913391 to drive mechanism 39 X is to leading screw 392, x to main bearing seat 393 and x to from bearing block 394, and the x is to the two ends of leading screw 392 respectively by x to base bearing Mechanism 40, x are embedded in x to main bearing seat 393, x to out of bearing block 394 respective through hole to from Bearning mechanism 41, and the x is to nut 391 are fixed on left support 32 lower surfaces of seat, and the traveling motor 35 is installed on positioned at x to the x in the outside of main bearing seat 393 to leading screw 392 one end;
One cylinder 42 is fixed on left support seat 32 and positioned at left support 32 outboard ends of seat, the post rod mechanism of the cylinder 42 43 one end are connected to cylinder 42, another outboard end that right support 33 homonymies of seat are installed on by socket 44, the post rod mechanism 43 Including Y shape push rod 45 and connecting rod 46, this one end of Y shape push rod 45 has a slot 451, and described one end of connecting rod 46 is embedded in this and inserted It is flexibly connected in groove 451 and by bolt 452, in the other end of the connecting rod 46 insertion socket 44, along X in the connecting rod 46 Several positioning holes 461 are provided with direction;
Bearning mechanism 47 is mounted in the left and right support base 32,33 respective upper end through holes, this left and right support The inner side of seat 32,33 is mounted on the chuck piece 48 being connected with Bearning mechanism 47, positioned at the outside of Bearning mechanism 47 of left support seat 32 The electric rotating machine 34 is installed.
The present embodiment optical fiber cable is as follows with the coloring rewinding machine course of work:
The power of payingoff mechanism is provided by a 5KW servomotors, to realize the active unwrapping wire of optical fiber.Travel mechanism Power is also to be provided by 750W servomotors, and the output shaft of AC servo motor passes through yielding coupling and rolling lead screw direct connection Moving back and forth when optical fiber unwrapping wire is completed to drive payingoff mechanism, to control travel mechanism to move forward and backward fiber reel, it is ensured that Shake during high speed fibre unwrapping wire is reduced to minimum.Optical fiber laying tension size is provided by dancing device.Dancing device axle and one Individual pure angular transducer is connected, in production process.Dancing device tension force swing rod drives angle change, and sensor detects tension force swing rod Swing, and then control retractable cable motor rotating speed so as to automatic synchronization, and make fiber tension swing rod all the time be in level, keep Constant tension.
Along production line operation direction, front end is optical fiber dust arrester, behind be pressure coating system.The temperature of heater by Sensor is adjusted.Optical fiber coloring thickness degree is controlled by mould.The base of fixing mould is a set of, can essence after the adjustment of center It is determined that position, ink supply unit pressure is adjustable and show from 0-2.0bar scopes.
In order to ensure tinctorial quality during high speed, the production line is equipped with two horizontal UV curing ovens.Curing oven is main by anti- Penetrate the composition such as plate, body of heater shell, UV lamp pipe, exhausting system.After optical fiber coloring, immediately enter the stove and solidified.Solidification be Carried out in the case of being filled with inert gas, can be achieved to colour at a high speed.It is adapted to UV solidification equipments equipped with 2 groups above UV curing ovens Import blower fan, his vibration do not influence production.UV curing ovens are adjustable, it is ensured that the position of parabolic reflective Lacquer finish focus point It is optical fiber body Operation Centre position, in a diameter of 1mm focused in light cylinder.Curing oven has reliably protector guarantor Demonstrate,prove personal safety and prevent that the contaminated optical fiber curing caused is bad.Nitrogen protection device can guarantee that solid in light by coated fiber 100% exclusion oxygen molecule is contacted with coating oil layer of ink during change.
Take-up and destatic unit including traction wheel, swing arm dancing device, photoelectricity commutation control component, Destaticizing device, Travel mechanism, take-up mechanism etc..In order to improve anti-wear performance, traction wheel surface is handled.Optical fiber enters after traction wheel, is Driven by the friction between optical fiber and traction wheel.Metering is the pulse that is sent by the encoder of motor in itself to count.Lead The Zhou Changwei 0.5m of running wheel, the meters counting accuracy of fiber lengths is higher, and meters counting accuracy is up to 0.2%.The wire-arranging component structure group of optical fiber It is pinpoint by photoelectric sensor, commutation is by AC servo electricity into identical with portable optical fiber active unwrapping wire component The encoder of machine is performed, and position is adjustable, with winding displacement it is neat, it is accurate the features such as.
Because the operating rate of the machine is very high, friction operationally, between optical fiber and guide wheel is also easy to produce, production is so easy for Raw electrostatic.In order to eliminate this electrostatic, on optical fiber before disk, the system of destaticing is installed.The system it is main by high voltage power supply, remove Electrostatic rod and destatic shower nozzle etc. composition.
Electric control system
1 electric parameter
1.1 optical fiber unwrapping wire motors:5KW panasonic AC servo motors
1.2 optical fiber pay-off rack winding displacement motors:750W panasonic AC servo motors
1.3 traction electric machine:750W panasonic AC servo motors
1.4 optical fiber take-up motors:5KW panasonic AC servo motors
1.5 take-up stand winding displacement motors:750W panasonic AC servo motors
1.6 curing oven power:6KW*2 platforms
1.7 after-combustion speed:1500m/min~2300m/min
Colouring speeds:1500m/min
1.8 fault alarm:Autostop
1.9 working method:Continuously run
2 electric control theories
2.1 electric control theories are described
High speed fibre optical cable Panasonic AC synchronous sampling system of the coloring rewinding machine using advanced Japan's production in the world System, has the advantages that control accuracy height, low noise, efficiency high, reliable operation;And can using the S7-300 of Siemens Sequence controller PLC centralized Controls are programmed, make a whole set of electric control system controls more stable, more reliable.Using 10.4 cun of touches of Siemens Screen, comprising components such as Dynamic Announce, alarm, trend, control strategy, control network communications there is provided a friendly user interface, Make equipment operation more directly perceived, easier.
The system is made up of parts such as optical fiber rafting line, traction, receipts winding displacement, UV curing ovens.Its key problem in technology is that PLC is used Winding displacement automatic reverse when family program and high speed, reduces volume manual intervention.PLC employs the high S7-300 systems of Siemens of cost performance Row.Its outstanding performance is in the following aspects:High reliability;Profuse instruction set;It is easy to control;Easily operate; Abundant built-in integrated functionality;Powerful real-time characteristic;Powerful ability to communicate, abundant expansion module;Optimal adaptability; Directly it is connected with sensor and actuator;Flexibility is stronger, easily adjusts user program.
Tinting machine PLC program devises a series of controls and protection warning function, its lifting speed completely according to technological requirement Program ensure that the strict run-in synchronism in proportion of each motor, to ensure that whole system is stable, reliably operate without damaging optical fiber.
The system has two kinds of working mode selections, and one kind is to be operated in colored state, and another is to be operated in after-combustion state. By selecting coloring/after-combustion on display.UV curing system and air cooling system are only just devoted oneself to work in colored state, Coating heating system is depending on technique needs.Remaining control system can put into operation no matter under which kind of state.
During using above-mentioned optical fiber cable with coloring rewinding machine, it realizes three optical fiber can be while the function of coating, not Interfere, performance is stable, framework of the present invention is rigidly big, support complete machine is stable, vibrations and noise are good, and the present invention can be produced The next size optical fibers of 100km mono-;Secondly, its receipts winding displacement unit is provided with a transparent arc protective cover along its circumference, and there is optical fiber to put Get rid of and beat function, it is to avoid because high-speed production to optical fiber connector optical fiber impacts the damage brought during production, so as to influence production Quality.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art Scholar can understand present disclosure and implement according to this, and it is not intended to limit the scope of the present invention.It is all according to the present invention The equivalent change or modification that Spirit Essence is made, should all be included within the scope of the present invention.

Claims (1)

1. a kind of optical fiber cable coloring rewinding machine, it is characterised in that:Including:The unwrapping wire framework discharged successively(1), ink coating Framework(2), solidification framework(3), traction framework(4)With take-up framework(5), the unwrapping wire framework(1)Inside it is provided with from top to bottom At least two bottom is provided with support supporting plate(6)Unwrapping wire frame(101), the ink coating framework(2)Inside it is provided with from top to bottom At least two bottom is provided with protection dividing plate(7)Ink coated frame(201), the solidification framework(3)Inside it is provided with from top to bottom At least two bottom is provided with protection dividing plate(7)Solidification frame(301), the take-up framework(5)Inside it is provided with from top to bottom at least 2 bottoms are provided with support supporting plate(6)Take-up frame(501), the traction framework(4)At least two is inside provided with from top to bottom Bottom is provided with support supporting plate(6)Traction frame(401), so as to form at least two optical-fibre channel, the unwrapping wire frame from top to bottom (101)Inside it is mounted on being wound with the rafting line unit of optical fiber for depositing(8), the solidification frame(301)Inside it is mounted on UV light Curing oven(9);
The ink coated frame(201)Laying tension adjuster is inside installed successively(10), static eliminator(11), coating unit (12), the laying tension adjuster(10)Including unwrapping wire guide wheel(13)Dance and take turns with unwrapping wire(14), the unwrapping wire guide wheel(13) Ink coated frame is arranged on by fixed rotating shaft(201)On, the unwrapping wire, which is danced, takes turns(14)Pass through an oscillating rod(15)It is connected to peace Mounted in ink coated frame(201)Rotating mechanism(16)On, the coating unit(12)Including ink pond(121)With pass through pipeline With ink pond(121)Ink barrel(122), the static eliminator(11)Positioned at laying tension adjuster(10)And coating unit (12)Between;
The traction frame(401)Traction wheel is inside installed successively(17), takeup tension adjuster(18)With positioned at traction wheel(17)、 Takeup tension adjuster(18)Between guide wheel(19), the traction wheel(17)Central shaft be connected with a traction electric machine, it is described Takeup tension adjuster(18)Including take-up guide wheel(20)Dance and take turns with take-up(21), the take-up guide wheel(20)Turned by fixed Axle is arranged on traction frame(401)On, the take-up, which is danced, to be taken turns(21)Pass through an oscillating rod(22)It is connected to installed in traction frame(401) Rotating mechanism(23)On, the take-up frame(501)Inside it is mounted on the receipts winding displacement unit for receiving optical fiber(24), this receives winding displacement Unit(24)One transparent arc protective cover is installed along its circumference(25);
The rafting line unit(8), receive winding displacement unit(24)Include:With groove(301)Pedestal(31), left and right support Seat(32、33), electric rotating machine(34)With traveling motor(35), the pedestal(31)Positioned at groove(301)The surface of both sides is fixed There are two x to line rail(36), left support seat(32)Lower surface both sides are respectively and fixedly provided with the first x to sliding block(37), right support seat(33) Lower surface both sides are respectively and fixedly provided with the 2nd x to sliding block(38), the x is to line rail(36)The first x is sequentially embedded to sliding block(37), second X is to sliding block(38)In respective groove;
One is located at two x to line rail(36)Between x to drive mechanism(39)It is installed on pedestal(31)Groove(301)Interior and position In left and right support base(32、33)Lower section, the x is to drive mechanism(39)Including x to nut(3913391), embedded x is to nut (3913391)X to leading screw(392), x is to main bearing seat(393)With x to from bearing block(394), the x is to leading screw(392)Two End is respectively by x to base bearing mechanism(40), x is to from Bearning mechanism(41)X is embedded in main bearing seat(393), x is to from bearing block (394)In respective through hole, the x is to nut(391)It is fixed on left support seat(32)Lower surface, the traveling motor(35)Install In positioned at x to main bearing seat(393)The x in outside is to leading screw(392)One end;
One cylinder(42)It is fixed on left support seat(32)Go up and be located at left support seat(32)Outboard end, the cylinder(42)Push rod Mechanism(43)One end is connected to cylinder(42), it is another to pass through socket(44)It is installed on right support seat(33)The outboard end of homonymy, institute State post rod mechanism(43)Including Y shape push rod(45)And connecting rod(46), this Y shape push rod(45)One end has a slot(451), institute State connecting rod(46)One end is embedded in this slot(451)It is interior and pass through bolt(452)It is flexibly connected, the connecting rod(46)The other end Embedded socket(44)It is interior, the connecting rod(46)On in X direction on be provided with several positioning holes(461);
Positioned at the left and right support base(32、33)Bearning mechanism is mounted in the through hole of respective upper end(47), this left and right support Seat(32、33)Inner side is mounted on and Bearning mechanism(47)The chuck piece of connection(48), positioned at left support seat(32)Bearing machine Structure(47)Outside is provided with the electric rotating machine(34).
CN201510121419.7A 2015-03-19 2015-03-19 Optical fiber cable coloring rewinding machine Active CN104761157B (en)

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Application Number Priority Date Filing Date Title
CN201610790222.7A CN108246574B (en) 2015-03-19 2015-03-19 Coloring coating system for optical fiber cable
CN201610788609.9A CN107043225B (en) 2015-03-19 2015-03-19 High-stability optical fiber coloring device for optical fiber cable
CN201710804788.5A CN108152899B (en) 2015-03-19 2015-03-19 Colored coating system for fiber optic cables
CN201510121419.7A CN104761157B (en) 2015-03-19 2015-03-19 Optical fiber cable coloring rewinding machine
CN201710805077.XA CN108152900B (en) 2015-03-19 2015-03-19 Quick optical fiber coloring device for optical fiber cable

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CN201710805077.XA Division CN108152900B (en) 2015-03-19 2015-03-19 Quick optical fiber coloring device for optical fiber cable
CN201610790222.7A Division CN108246574B (en) 2015-03-19 2015-03-19 Coloring coating system for optical fiber cable
CN201710804788.5A Division CN108152899B (en) 2015-03-19 2015-03-19 Colored coating system for fiber optic cables
CN201610788609.9A Division CN107043225B (en) 2015-03-19 2015-03-19 High-stability optical fiber coloring device for optical fiber cable

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CN201510121419.7A Active CN104761157B (en) 2015-03-19 2015-03-19 Optical fiber cable coloring rewinding machine
CN201710804788.5A Active CN108152899B (en) 2015-03-19 2015-03-19 Colored coating system for fiber optic cables
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CN108152900B (en) 2020-01-07
CN108246574B (en) 2020-02-07
CN104761157A (en) 2015-07-08
CN108246574A (en) 2018-07-06
CN107043225A (en) 2017-08-15
CN108152899A (en) 2018-06-12
CN108152900A (en) 2018-06-12
CN107043225B (en) 2020-02-21

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