CN104759882A - LED light engine gauge and assembling method thereof - Google Patents
LED light engine gauge and assembling method thereof Download PDFInfo
- Publication number
- CN104759882A CN104759882A CN201510176826.8A CN201510176826A CN104759882A CN 104759882 A CN104759882 A CN 104759882A CN 201510176826 A CN201510176826 A CN 201510176826A CN 104759882 A CN104759882 A CN 104759882A
- Authority
- CN
- China
- Prior art keywords
- gauge
- main body
- light engine
- led light
- cover plate
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses an assembling method and application of an LED light engine gauge. According to structural description, the LED light engine gauge comprises a gauge body and a cover plate, the cover plate is fixedly connected with the gauge body through screws, a groove is formed in the outer edge of the gauge body, and position bosses are installed at the outer edge of the gauge body. The LED light engine gauge is formed by recombining multiple split parts. When the gauge assembled according to the assembling method is finally assembled, space allowances between threaded holes and the screws serve as trace adjustment spaces, accurate positions of the functional bosses are accurately determined through a use quantity block and a dedicated positioning block, the bosses are thoroughly fixed to the gauge body in a glue filling mode, the requirement for high precision of the LED light engine gauge can be met, the problem that a gauge corresponding to a light engine base cannot be accurately manufactured due to allowance exceeding caused by existing machining means is solved, plenty of manufacturing cost is saved, and machining time is shortened.
Description
Technical field
The present invention relates to fields of measurement, particularly relate to the assemble method of a kind of LED light engine gauge and LED light engine gauge.
Background technology
In the prior art, Zhaga League of Nations is one and is devoted to specification LED light engine interface, to realize the internationalization tissue of interchangeability between LED product, in brief, target be to realize different production firm produce LED light source product between exchange.LED light engine (hereinafter referred to as LLE-LED Light Engine) is a kind of light source being applied to general illumination by semiconductor technology evolves, is usually made up of one or more LED and electronic-controlled installation (electric drive and control device).Within 2013, annual meeting Zhaga League of Nations has formulated the international standard of inspection LED lamp, the problem that countries in the world face produces the gauge that can realize this standard by this standard design, but do not report the gauge designing and producing out and can realize this standard at present, the main following points of its manufacture difficulty:
Whole gauge volume is very little can not be processed in integration; Namely allow to integration processing, adding man-hour, in gauge main body outer rim, each boss mutually can be interfered in process; If firmly pluck out shape by various cutter from a workpiece, greatly will expend process time, corresponding lathe is very expensive, and the cutter is simultaneously many is also professional knife, and add procedure programming in man-hour complicated, cost is high
Summary of the invention
For above-mentioned shortcoming and defect of the prior art, the object of the present invention is to provide a kind of assemble method and the LED light engine gauge that can produce the LED light engine gauge meeting required precision.
The object of the invention is to be achieved through the following technical solutions:
An assemble method for LED light engine gauge, in turn includes the following steps:
S1, goes out gauge main body by the machine tooling of Multiple Type and is installed to the workpiece in gauge main body;
S2, in the revolution rule centering workpiece installation site on gauge main body of gauge body surfaces by horizontal machining center machine panoramic table itself, then gets screwed hole in described installation site by lathe;
S3, is fixed to the relevant position of gauge main body by each boss workpiece by screw special, Existential Space gap between screw and screwed hole, so that accurate adjustment during assembling
S4, by the concrete installation accuracy of gauge block with accurate special " bottom assembling locating piece " centering workpiece, due to Existential Space surplus between screw and screwed hole, this gap is enough to meet the error produced due to manufacture process, makes workpiece arrive exact position by gauge block and accurate special " bottom assembling locating piece ";
S5, wipe fixing structure glue by professional screw is coated with in advance, because there is gap in bolt and hole, each boss, by after locating piece and gauge block fine positioning, tights a bolt, and then fixes the position of each boss in workpiece main body, after solidification in 24 hours;
S6, installs cover plate above gauge main body, is fixed in gauge main body by cover plate by bolt.
A kind of LED light engine gauge, comprise gauge main body and cover plate, described cover plate is fixedly connected in described gauge main body by screw, and described gauge main body outer rim has groove and is provided with boss.
Preferably, utilize the locating slot of gauge main body outer rim, the size of described locating slot is corresponding with the flange portion size of described special locating piece, require that making part tolerance ensures required positioning precision preferably by coordinating, described boss is multiple and is all fixed on gauge main body by screw, and described boss is distributed in described gauge main body outer rim.
Preferably, stepped hole opened by described cover plate, the described gauge main body in corresponding described stepped hole axle center opens the screwed hole identical compared with pore aperture with described stepped hole bottom.
Preferably, described stepped hole is two, and two described stepped holes are symmetrical arranged centered by the described cover plate center of circle.
Compared with prior art, the embodiment of the present invention at least has the following advantages:
In the embodiment of the present invention, by the mode of multiple split recombinant is formed LED light engine gauge, the gauge assembling out by this assemble method is by last assembling process, utilize the spatial margin between screwed hole with screw to the installation site coordinating the adjustment of gauge block to carry out precise positioning boss, because boss is accurately thoroughly solidificated in gauge main body by the mode by encapsulating between special connecting bolt and bolt hole, its high-precision requirement can be met, also solve by existing lathe means processing difficulties simultaneously, complicated, the realistic problems such as precision not easily ensures have saved a large amount of manufacturing cost, the LED light engine gauge of this assemble method assembling is simple and clear, breach current process technology can not reach, achieved the goal by process means.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of LED light engine gauge of the present invention;
Fig. 2 is the combining structure schematic diagram of LED light engine gauge of the present invention;
Fig. 3 is the structural representation of the gauge main body of LED light engine gauge of the present invention;
Fig. 4 is that the E-E of Fig. 2 is to cross-sectional view.
Detailed description of the invention
Below in conjunction with embodiment and Fig. 1-Fig. 4 thereof, the invention will be further described, and following examples are descriptive, are not determinate, can not limit protection scope of the present invention with this.
An assemble method for LED light engine gauge, in turn includes the following steps:
S1, the workpiece processing gauge main body 1 respectively by lathe and be installed in gauge main body 1;
S2, the high-precision rotary working-table of being had by oneself by horizontal machining center machine on gauge main body 1 surface processes the installation site of workpiece in gauge main body 1, then tap out hole;
, by screw by the relevant position to gauge main body 1 on various boss workpiece, now between screw and screwed hole, there is appropriate gap (spatial margin) in S3
S4, by the concrete installation accuracy of gauge block with accurate special " bottom assembling locating piece " centering workpiece, due to Existential Space surplus between screw and screwed hole, this gap is enough to meet the error produced due to manufacture process, makes workpiece arrive exact position by gauge block and accurate special " bottom assembling locating piece ";
S5, the spatial margin in screwed hole in encapsulating sealing thread hole, and then fix workpiece, avoid, between itself and gauge main body 1, relative motion occurs;
S6, installs cover plate 2 above gauge main body 1, is fixed in gauge main body 1 by cover plate 2 by bolt.
By the mode of multiple split recombinant is formed LED light engine gauge, the gauge assembling out by this assemble method is by last assembling process, utilize the spatial margin between screwed hole with screw to coordinate the installation site of the precise positioning boss 5 of gauge block (with special locating piece), then by the mode of encapsulating, boss 5 is thoroughly fixed in gauge main body 1, its high-precision requirement can be met, solving to be processed by existing means causes the overproof gauge corresponding to photo engine base that be that cause can not accurate produced problem, saved manufacturing cost simultaneously, decrease process time.
A kind of LED light engine gauge, comprise gauge main body 1 and cover plate 2, described cover plate 2 is fixedly connected in described gauge main body 1 by screw, and described gauge main body 1 outer rim has groove 3 and is provided with boss 5, and shape and the LED light engine shape of each boss 5 cooperatively interact.
Drive locating slot 4 in gauge main body 1 outer rim, the drilling depth of described locating slot 4 is identical with the drilling depth of described groove 3, described locating slot 4 just to one side of groove 3, described locating slot 4 aperture is greater than the aperture of groove 3.
Described boss 5 is multiple and is all fixed on gauge main body 1 by screw, and described boss 5 is distributed in described gauge main body 1 outer rim.
Stepped hole 6 opened by described cover plate 2, the described gauge main body 1 in corresponding described stepped hole 6 axle center opens the screwed hole identical compared with pore aperture with described stepped hole 6 bottom.
Described stepped hole 6 is two, and two described stepped holes 6 are symmetrical arranged centered by described cover plate 2 center of circle.
The above; be only the present invention's preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.
Claims (6)
1. an assemble method for LED light engine gauge, is characterized in that, in turn includes the following steps:
S1, goes out gauge main body by lathe process and is installed to the workpiece in gauge main body;
S2, in gauge body surfaces by the installation site of rule centering workpiece in gauge main body, then gets screwed hole in described installation site by lathe;
S3, by screw by the relevant position to gauge main body on workpiece, and ensures Existential Space surplus between screw and screwed hole;
S4, by the concrete installation accuracy of gauge block centering workpiece, due to Existential Space surplus between screw and screwed hole, makes screw be subjected to displacement in screwed hole by the positioning action of gauge block, keeps motionless after making workpiece in-position;
S5, wipe fixing structure glue by professional screw is coated with in advance, because there is gap in bolt and hole, each boss, by after locating piece and gauge block fine positioning, tights a bolt, and then fixes the position of each boss in workpiece main body, after solidification in 24 hours;
S6, installs cover plate above gauge main body, is fixed in gauge main body by cover plate by bolt.
2. a LED light engine gauge, is characterized in that, comprises gauge main body and cover plate, and described cover plate is fixedly connected in described gauge main body by screw, and described gauge main body outer rim has groove and is provided with boss.
3. LED light engine gauge according to claim 2, it is characterized in that, drive locating slot in described gauge main body outer rim, the drilling depth of described locating slot is identical with the drilling depth of described groove, one side of described locating slot is just to one side of groove, and described locating slot aperture is greater than the aperture of groove.
4. LED light engine gauge according to claim 3, is characterized in that, described boss is multiple and is all fixed on gauge main body by screw, and described boss is distributed in described gauge main body outer rim.
5. LED light engine gauge according to claim 3, is characterized in that, stepped hole opened by described cover plate, the described gauge main body in corresponding described stepped hole axle center with described clamping plate are opened and screwed hole identical compared with pore aperture below described stepped hole.
6. LED light engine gauge according to claim 3, is characterized in that, described stepped hole is two, and two described stepped holes are symmetrical arranged centered by the described cover plate center of circle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510176826.8A CN104759882B (en) | 2015-04-14 | 2015-04-14 | LED light engine gauge and its assemble method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510176826.8A CN104759882B (en) | 2015-04-14 | 2015-04-14 | LED light engine gauge and its assemble method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104759882A true CN104759882A (en) | 2015-07-08 |
| CN104759882B CN104759882B (en) | 2017-06-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510176826.8A Active CN104759882B (en) | 2015-04-14 | 2015-04-14 | LED light engine gauge and its assemble method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111521992A (en) * | 2020-04-13 | 2020-08-11 | 广东博智林机器人有限公司 | Laser radar focusing system |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070242461A1 (en) * | 2006-04-12 | 2007-10-18 | Cml Innovative Technologies, Inc. | LED based light engine |
| WO2013131092A1 (en) * | 2012-03-02 | 2013-09-06 | Molex Incorporated | Array holder and led module with same |
| CN103314252A (en) * | 2010-12-03 | 2013-09-18 | 理想工业公司 | Device for holding source of light |
| CN203364685U (en) * | 2013-04-17 | 2013-12-25 | 依波精品（深圳）有限公司 | Solid strap particle measuring go-no go gauge |
| CN203517452U (en) * | 2013-11-08 | 2014-04-02 | 廖新明 | LED light engine |
| CN104280169A (en) * | 2014-10-17 | 2015-01-14 | 武汉理工大学 | Ring type fiber bragg grating force measurement device and application thereof |
-
2015
- 2015-04-14 CN CN201510176826.8A patent/CN104759882B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070242461A1 (en) * | 2006-04-12 | 2007-10-18 | Cml Innovative Technologies, Inc. | LED based light engine |
| CN103314252A (en) * | 2010-12-03 | 2013-09-18 | 理想工业公司 | Device for holding source of light |
| WO2013131092A1 (en) * | 2012-03-02 | 2013-09-06 | Molex Incorporated | Array holder and led module with same |
| CN203364685U (en) * | 2013-04-17 | 2013-12-25 | 依波精品（深圳）有限公司 | Solid strap particle measuring go-no go gauge |
| CN203517452U (en) * | 2013-11-08 | 2014-04-02 | 廖新明 | LED light engine |
| CN104280169A (en) * | 2014-10-17 | 2015-01-14 | 武汉理工大学 | Ring type fiber bragg grating force measurement device and application thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111521992A (en) * | 2020-04-13 | 2020-08-11 | 广东博智林机器人有限公司 | Laser radar focusing system |
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| CN104759882B (en) | 2017-06-06 |
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