CN104759818A - Positioning and fixing device used for codeless assembly of lower portion ventral plate of box body - Google Patents

Positioning and fixing device used for codeless assembly of lower portion ventral plate of box body Download PDF

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Publication number
CN104759818A
CN104759818A CN201510179976.4A CN201510179976A CN104759818A CN 104759818 A CN104759818 A CN 104759818A CN 201510179976 A CN201510179976 A CN 201510179976A CN 104759818 A CN104759818 A CN 104759818A
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CN
China
Prior art keywords
clamp
bolt
workshop
plate
web
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510179976.4A
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Chinese (zh)
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CN104759818B (en
Inventor
李慧娟
吴飞
魏代龙
朱小美
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nantong Zhenhua Heavy Equipment Manufacturing Co Ltd
Original Assignee
SHANGHAI ZHENHUA HEAVY INDUSTRY GROUP (NANTONG) Co Ltd
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Application filed by SHANGHAI ZHENHUA HEAVY INDUSTRY GROUP (NANTONG) Co Ltd filed Critical SHANGHAI ZHENHUA HEAVY INDUSTRY GROUP (NANTONG) Co Ltd
Priority to CN201510179976.4A priority Critical patent/CN104759818B/en
Publication of CN104759818A publication Critical patent/CN104759818A/en
Application granted granted Critical
Publication of CN104759818B publication Critical patent/CN104759818B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0408Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work for planar work

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Clamps And Clips (AREA)
  • Machine Tool Units (AREA)

Abstract

The invention discloses a positioning and fixing device used for codeless assembly of a lower portion ventral plate of a box body. The device comprises a hollow workshop tyre frame, a box body bottom plate and a box body ventral plate; the bottom plate is laid on the upper surface of the workshop tyre frame, and the ventral plate is perpendicular to the bottom plate; the device further comprises a clamp plate, the left side of the clamp plate is abutted against the joint of the box body bottom plate and the ventral plate tightly, a bolt hole is formed in a front plate of the hollow workshop tyre frame, and the clamp plate is movably connected with the bolt hole of the front plate of the hollow workshop tyre frame through a bolt with a head portion and a rod portion. By means of the clamp plate which can adjust positions vertically and horizontally, the lower portion of the ventral plate and the bottom plate are fixed together, it is guaranteed that the ventral plate and the bottom plate cannot move in the process of welding on the lower portion of the ventral plate and the bottom plate, the welding quality is improved, the probability of reworking is reduced, and the use and popularization is convenient in industrial production-manufacturing in a wide range.

Description

A kind of device for positioning and securing assembled without code for lower box web
Technical field
The present invention relates to a kind of fixture, particularly relate to a kind of device for positioning and securing assembled without code for lower box web.
Background technology
In the manufacturing process of steel construction casing, between general cars on hand, base plate laid by moulding bed, on base plate, then draw web and dividing plate installation site line, then carry out the positioning welding of dividing plate and web according to the installation site line on base plate.For the assembling of casing web, dividing plate, require to be connected to each other assembly precision high, key technology is the torsional deformation preventing casing.The principal element producing distortion is the size of assembling, precision, gap, welding parameter, welding sequence and welder operate consciousness etc., welding all can be caused to shrink constraint (restraint) degree, welding stress, make box deformation excessive.Casing stiffness by itself is large, corrects difficulty after distortion, brings sizable challenge to making and weld industry.For guaranteeing the precision of welding quality and postwelding scantling, we are generally from bevel for welding position, angle, root face, welding sequence, and reasonably qualification of welding procedure and assemble sequence frock technical measures ensure.
But in the prior art, when box bottom has been laid on the moulding bed of workshop, and dividing plate has also welded with base plate, when web top has been located and fixed, time web bottom is welded with base plate, need to keep accurately fixing between web and base plate, any deviation can not be gone out, otherwise welding can be caused to occur weld seam, and precision is forbidden, therefore need a kind of special fixture.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, provide a kind of structure simple, good fixing effect, the degree of accuracy is high, and the convenient device for positioning and securing assembled without code for lower box web regulated.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of device for positioning and securing assembled without code for lower box web, comprise the workshop moulding bed of hollow, box bottom and casing web, described base plate paving is in workshop moulding bed upper surface, described web is perpendicular on base plate, also comprise clamp, near the intersection of box bottom and web on the left of described clamp, described workshop moulding bed header board has bolt hole, and described clamp is flexibly connected with the bolt hole on the moulding bed header board of workshop by the bolt with head and bar portion.
Further, described clamp is flat rectangular body structure, and described clamp largest face has cross adjustment hole on the right side, and the right-hand member of described cross adjustment hole transverse direction is communicated with clamp right flank; Described clamp left surface upper end has U-shaped bayonet socket; Described bayonet socket snap in base plate and clamp side above bayonet socket near the vertical side of web; Described clamp is flexibly connected with the bolt hole on the moulding bed header board of workshop by the bolt through cross adjustment hole.
Further optimization, the upper-lower height of described bayonet socket is greater than base plate thickness.
Further, be placed with one between described clamp and the head of bolt and open round-meshed gripper shoe.
Further optimization, described circular hole external diameter equals the bar portion external diameter of bolt.
Further, the length in the bar portion of described bolt is greater than the thickness sum of gripper shoe, clamp, workshop moulding bed header board.
Beneficial effect of the present invention is as follows:
1. web bottom and base plate are fixed by the clamp of an adjustable position up and down by the present invention, ensure that in web bottom and base plate welding process, web plate and back plate can not move, and improves welding quality, decrease the probability of doing over again.
2. clamp of the present invention has cross adjustment hole, and utilize the bayonet socket had on the left of clamp that web is positioned at vertical position, utilize moving up and down of clamp that web bottom is fixed on appropriate location, fix overlapping the bolt hole having the gripper shoe of bolt to be close to clamp and workshop moulding bed again, web is made to be fixed on desired location, and can not offset in welding process, structure is simple, improves welding box body quality.
3. the upper-lower height of bayonet socket of the present invention is greater than base plate thickness, ensure that bayonet socket can snap in from bottom panel side smoothly.
4. in gripper shoe of the present invention, circular hole external diameter equals the bar portion external diameter of bolt, the bar portion of bolt can be inserted in this circular hole smoothly, increase this block gripper shoe, is to make the lifting surface area of clamp increase, and reduces pressure to the impact of clamp surface deformation degree.
5. the length in the bar portion of bolt of the present invention is greater than the thickness sum of gripper shoe, clamp, workshop moulding bed header board, ensure that bolt to pass after gripper shoe, clamp and workshop moulding bed by nut screwing clamping, is fixed by clamp.
Accompanying drawing explanation
Fig. 1 is that fixed effect of the present invention faces structural representation.
Fig. 2 is TV structure schematic diagram on the right side of fixed effect of the present invention.
Fig. 3 is clamp structure schematic diagram of the present invention.
Fig. 4 is supporting plate structure schematic diagram of the present invention.
Drawing reference numeral: 1, workshop moulding bed, 2, base plate, 3, web, 4, clamp, 41, cross adjustment hole, 42, bayonet socket, 5, bolt, 6, gripper shoe, 61, circular hole, 7, dividing plate.
Detailed description of the invention
By particular specific embodiment, embodiments of the present invention are described below, person skilled in the art scholar the content disclosed by this description can understand other advantages of the present invention and effect easily.
As shown in Figure 1, a kind of device for positioning and securing assembled without code for lower box web, comprise the workshop moulding bed 1 of hollow, box bottom 2 and casing web 3, base plate 2 is layed in workshop moulding bed 1 upper surface, and web 3, perpendicular on base plate 2, also comprises clamp 4, near the intersection of box bottom 2 and web 3 on the left of clamp 4, as shown in Figure 2, workshop moulding bed 1 header board has bolt hole, clamp 4 is flexibly connected with the bolt hole on workshop moulding bed 1 header board by the bolt 5 with head and bar portion.
As to further optimization of the present invention, as shown in Figure 3, clamp 4 is flat rectangular body structure, and clamp 4 largest face has cross adjustment hole 41 on the right side, and the right-hand member of cross adjustment hole 41 transverse direction is communicated with clamp 4 right flank.Clamp 4 left surface upper end has U-shaped bayonet socket 42.Bayonet socket 42 snap in base plate 2 and clamp 4 side above bayonet socket 42 near web 3 vertically side.Clamp 4 is flexibly connected with the bolt hole on workshop moulding bed 1 header board by the bolt 5 through cross adjustment hole 41.The upper-lower height of bayonet socket 42 is greater than base plate 2 thickness.As shown in Figure 4, the gripper shoe 6 that has circular hole 61 is placed with between the head of clamp 4 and bolt 5.Circular hole 61 external diameter equals the bar portion external diameter of bolt 5.As shown in Figure 2, the length in the bar portion of bolt 5 is greater than the thickness sum of gripper shoe 6, clamp 4, workshop moulding bed 1 header board.
When the device for positioning and securing assembled without code for lower box web of the present invention is used for the making of steel construction casing, box bottom 2 has been laid on workshop moulding bed 1, and box partition 7 welding equipment on base plate 2, after web 3 lifting puts in place, casing top web 3 fixes by all the other fixtures, web 3 bottom adopts clamp 4 to be unscrewed by the nut of bolt 5, then clamp 4 is regulated up and down by cross adjustment hole 41, the bayonet socket 42 of clamp 4 is made to snap in base plate 2 from the side smoothly, to web 3 is close in clamp 4 side, then will through gripper shoe 6 circular hole 61, cross adjustment hole 41, the bolt 5 of the bolt hole on workshop moulding bed 1 passes through nut screwing clamping, clamp 4 and workshop moulding bed 1 are fixed, thus it is fixing to make web 3 and base plate 2 locate, finally carry out welding of web 3 and base plate 2.
Clamp of the present invention has cross adjustment hole 41, and utilize the bayonet socket 42 had on the left of clamp 4 that web 3 is positioned at vertical position, utilize moving up and down of clamp 4 that web 3 bottom is fixed on appropriate location, had by cover the gripper shoe 6 of bolt 5 to be close to clamp 4 again to fix with the bolt hole of workshop moulding bed 1, web 3 is made to be fixed on desired location, and can not offset in welding process, structure is simple, improves welding box body quality.The upper-lower height of bayonet socket 42 is greater than base plate 2 thickness, ensure that bayonet socket 42 can snap in from base plate 2 side smoothly.In gripper shoe 6, circular hole 61 external diameter equals the bar portion external diameter of bolt 5, the bar portion of bolt 5 can be inserted in this circular hole 61 smoothly, increase this block gripper shoe 6, is to make the lifting surface area of clamp 4 increase, and reduces pressure to the impact of clamp 4 surface deformation degree.The length in the bar portion of bolt 5 is greater than the thickness sum of gripper shoe 6, clamp 4, workshop moulding bed 1 header board, ensure that bolt 5 through after gripper shoe 6, clamp 4 and workshop moulding bed 1 by nut screwing clamping, clamp 4 is fixed.
Web 3 bottom and base plate 2 are fixed by the clamp 4 of an adjustable position up and down by the present invention, ensure that in web 3 bottom and base plate 2 welding process, web 3 and base plate 2 can not move, improve welding quality, decrease the probability of doing over again, be convenient to promote the use of on a large scale in industrial production manufacture.

Claims (6)

1. the device for positioning and securing assembled without code for lower box web, comprise the workshop moulding bed of hollow, box bottom and casing web, described base plate paving is in workshop moulding bed upper surface, described web is perpendicular on base plate, it is characterized in that: also comprise clamp, near the intersection of box bottom and web on the left of described clamp, described workshop moulding bed header board has bolt hole, described clamp is flexibly connected with the bolt hole on the moulding bed header board of workshop by the bolt with head and bar portion.
2. a kind of device for positioning and securing assembled without code for lower box web according to claim 1, it is characterized in that: described clamp is flat rectangular body structure, described clamp largest face has cross adjustment hole on the right side, and the right-hand member of described cross adjustment hole transverse direction is communicated with clamp right flank; Described clamp left surface upper end has U-shaped bayonet socket; Described bayonet socket snap in base plate and clamp side above bayonet socket near the vertical side of web; Described clamp is flexibly connected with the bolt hole on the moulding bed header board of workshop by the bolt through cross adjustment hole.
3. a kind of device for positioning and securing assembled without code for lower box web according to claim 2, is characterized in that: the upper-lower height of described bayonet socket is greater than base plate thickness.
4. a kind of device for positioning and securing assembled without code for lower box web according to claim 1, is characterized in that: be placed with one between described clamp and the head of bolt and open round-meshed gripper shoe.
5. a kind of device for positioning and securing assembled without code for lower box web according to claim 4, is characterized in that: described circular hole external diameter equals the bar portion external diameter of bolt.
6. a kind of device for positioning and securing assembled without code for lower box web according to claim 1, is characterized in that: the length in the bar portion of described bolt is greater than the thickness sum of gripper shoe, clamp, workshop moulding bed header board.
CN201510179976.4A 2015-04-16 2015-04-16 A kind of device for positioning and securing assembled without code for lower box web Active CN104759818B (en)

Priority Applications (1)

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CN201510179976.4A CN104759818B (en) 2015-04-16 2015-04-16 A kind of device for positioning and securing assembled without code for lower box web

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Application Number Priority Date Filing Date Title
CN201510179976.4A CN104759818B (en) 2015-04-16 2015-04-16 A kind of device for positioning and securing assembled without code for lower box web

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CN104759818B CN104759818B (en) 2016-08-10

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106586480A (en) * 2016-12-30 2017-04-26 苏州沃诺斯精密机械有限公司 Iron sheet transferring and positioning pulling plate assembly
CN108397449A (en) * 2018-04-03 2018-08-14 南通振华重型装备制造有限公司 A kind of girder web plate fixing tool
CN110253120A (en) * 2019-06-18 2019-09-20 中船澄西船舶修造有限公司 Lincoln weld welded corner joint technique and the welding tooling used

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201279665Y (en) * 2008-09-28 2009-07-29 比亚迪股份有限公司 Welding fixture
CN201324922Y (en) * 2008-12-23 2009-10-14 天津重钢机械装备股份有限公司 Adjustable box-girder welding and assembling device
CN201552413U (en) * 2009-10-30 2010-08-18 天津振汉机械装备有限公司 Spot welding and pressing mechanism for panel and web plate of box-type girder beam
CN202090272U (en) * 2011-05-11 2011-12-28 江苏沪宁钢机股份有限公司 Three curved box continuous steel bridge
CN103056616A (en) * 2012-12-26 2013-04-24 江苏沪宁钢机股份有限公司 Twisting box-shaped member and manufacture process thereof
CN104057189A (en) * 2014-05-23 2014-09-24 浙江东南网架股份有限公司 Novel U-shaped cross section component, special jig frame and processing and setting method
CN104289846A (en) * 2014-09-15 2015-01-21 安徽鸿路钢结构(集团)股份有限公司 H-beam welding assembly device
CN104372892A (en) * 2014-11-18 2015-02-25 中建钢构有限公司 Multi-cavity combined giant column and manufacturing method thereof
CN204565502U (en) * 2015-04-16 2015-08-19 上海振华重工集团(南通)有限公司 A kind of device for positioning and securing assembled without code for lower box web
CN104988985A (en) * 2015-07-10 2015-10-21 安徽富煌钢构股份有限公司 Ternary column structure and machining method thereof

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201279665Y (en) * 2008-09-28 2009-07-29 比亚迪股份有限公司 Welding fixture
CN201324922Y (en) * 2008-12-23 2009-10-14 天津重钢机械装备股份有限公司 Adjustable box-girder welding and assembling device
CN201552413U (en) * 2009-10-30 2010-08-18 天津振汉机械装备有限公司 Spot welding and pressing mechanism for panel and web plate of box-type girder beam
CN202090272U (en) * 2011-05-11 2011-12-28 江苏沪宁钢机股份有限公司 Three curved box continuous steel bridge
CN103056616A (en) * 2012-12-26 2013-04-24 江苏沪宁钢机股份有限公司 Twisting box-shaped member and manufacture process thereof
CN104057189A (en) * 2014-05-23 2014-09-24 浙江东南网架股份有限公司 Novel U-shaped cross section component, special jig frame and processing and setting method
CN104289846A (en) * 2014-09-15 2015-01-21 安徽鸿路钢结构(集团)股份有限公司 H-beam welding assembly device
CN104372892A (en) * 2014-11-18 2015-02-25 中建钢构有限公司 Multi-cavity combined giant column and manufacturing method thereof
CN204565502U (en) * 2015-04-16 2015-08-19 上海振华重工集团(南通)有限公司 A kind of device for positioning and securing assembled without code for lower box web
CN104988985A (en) * 2015-07-10 2015-10-21 安徽富煌钢构股份有限公司 Ternary column structure and machining method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106586480A (en) * 2016-12-30 2017-04-26 苏州沃诺斯精密机械有限公司 Iron sheet transferring and positioning pulling plate assembly
CN108397449A (en) * 2018-04-03 2018-08-14 南通振华重型装备制造有限公司 A kind of girder web plate fixing tool
CN108397449B (en) * 2018-04-03 2024-01-12 上海振华重工(集团)股份有限公司南通分公司 Girder web fixed frock
CN110253120A (en) * 2019-06-18 2019-09-20 中船澄西船舶修造有限公司 Lincoln weld welded corner joint technique and the welding tooling used

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Effective date of registration: 20170418

Address after: The 226000 farm of Jiangsu province Nantong Development Zone Riverview Road No. 1

Patentee after: Nantong Zhenhua Heavy Equipment Manufacturing Co., Ltd.

Address before: 226000 Jiangsu Province, Nantong Development Zone, Zhenhua Road No. 1

Patentee before: Shanghai Zhenhua Heavy Industry Group (Nantong) Co., Ltd.