CN104759798A - Welding stress frame used for light enclosure wall structure of vessel - Google Patents
Welding stress frame used for light enclosure wall structure of vessel Download PDFInfo
- Publication number
- CN104759798A CN104759798A CN201510182208.4A CN201510182208A CN104759798A CN 104759798 A CN104759798 A CN 104759798A CN 201510182208 A CN201510182208 A CN 201510182208A CN 104759798 A CN104759798 A CN 104759798A
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- CN
- China
- Prior art keywords
- welding
- wall structure
- light wall
- frame
- naval vessel
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
- B23K37/0229—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member being situated alongside the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to a welding stress frame used for a light enclosure wall structure of a vessel. The welding stress frame comprises a conveying structure used for conveying the light enclosure wall structure and a fixed welding system used for fixing the light enclosure wall structure and conducting welding operation, the fixed welding system comprises a welding portal frame which is arranged on the conveying system in a crossed mode, a welding tractor is arranged on a cross beam of the welding portal frame, a compressing hydraulic cylinder used for compressing the light enclosure wall structure from above is arranged below the cross beam, the welding stress frame further comprises a supporting system used for compressing the light enclosure wall structure from below, the light enclosure wall structure is compressed and fixed through the compressing hydraulic cylinder from above and the supporting system from below respectively, the deformation of the light enclosure wall structure in the welding process can be effectively controlled without hoisting a pressing plate, the welding performance is stable, the welding quality is guaranteed effectively, the safety performance is high, the automatic welding for welding joints can be achieved through program control, the welding efficiency is greatly enhanced, it is facilitated to shorten the assemble welding cycle of a wallboard, and the construction cost of welding is reduced.
Description
Technical field
The present invention relates to boats and ships frock technical field, be specifically related to a kind of naval vessel light wall structure welding pressure frame.
Background technology
The interior compartment of military products ship structure is numerous, and in order to reduce naval vessel deadweight, improve the speed of a ship or plane of naval vessels, between interior compartment, structure generally adopts light-duty wall-enclosing board structure.Light wall-enclosing board generally consists of the form of welding with reinforcing rib structure wallboard, and due to portable construction, it easily occurs larger deformation in welding process, and therefore, welding equipment Deformation control is the importance ensureing ship construction quality.
After current light wall structure has assembled, framework is welded with two kinds of constructions: one is weld in a free state, light leg is laid on platform, with artificial or automatic angle. welder, the shortcoming of this form of construction work is that welding job amount is large, particularly easily there is large wave transformation in postwelding sheet material, must be eliminated, increase difficulty of construction by the method for plate fairing by hot working; Another kind is in situation with good conditionsi, crane is utilized to allocate and transport tabular foundary weight compressing structure both sides, sheet material is compressed, semi-automatic or automatic angle welder is used to carry out the welding of wall panel structure, to reduce the welding deformation of light leg, the shortcoming of this method is that input number is many, occupied ground is large, turn around time is long, the danger that the existence of handling foundary weight is larger, welding efficiency is lower, high to the flatness requirement in place.
Summary of the invention
The object of the invention is to provide a kind of naval vessel light wall structure welding pressure frame for the deficiencies in the prior art, namely the deformation of light wall structure in welding process effectively can be controlled without the need to handling pressing plate, welding performance is stablized, effectively ensure that welding quality, and security performance is high, the automatic welding of butt welded seam can be realized by programme-control, substantially increase welding efficiency, be conducive to shortening the wallboard welding equipment cycle, reduce welding procedure cost.
The present invention is achieved through the following technical solutions this object:
A kind of naval vessel light wall structure welding pressure frame, comprise for carrying the induction system of light wall structure and the fixing welding system for being fixed also welding operation to light wall structure, described fixing welding system is across the top being arranged at induction system, described fixing welding system comprises the welding portal frame across being arranged at induction system, the top of the crossbeam of described welding portal frame is provided with welding tractor, the below of crossbeam is provided with the compression hydraulic cylinder for compressing light wall structure from top, also comprise the support system for compressing light wall structure from below, described support system comprises the support platform be arranged in induction system and the pressure plate structure be arranged in this support platform.
Wherein, described induction system comprises interconnective input carriage, middle part carriage, output end carriage, and described fixing welding system is across being arranged at carriage top, middle part.
Further, described input carriage, middle part carriage, output end carriage by support body, be arranged at roller on support body and transmission mechanism composition.
Wherein, the crossbeam of described welding portal frame comprises the walking mechanism supporting traverse for carrying welding tractor and the fluid cylinder supporting traverse for carrying compression hydraulic cylinder, described walking mechanism supporting traverse is provided with the rail of carrying welding tractor.
Further, described compression hydraulic cylinder is connected with fluid cylinder supporting traverse by a fluid cylinder mount pad.
Wherein, described welding portal frame also comprises the support column be connected with the two ends of crossbeam respectively and the supporting seat be arranged at bottom support column, and described supporting seat is fixedly connected with induction system.
Wherein, described support platform is the closed supporting construction be made up of bottom sealing plate, side seal board, end-plate and upper cover plate, and this closed supporting construction is respectively arranged with and the cooling water intake of its inner space and cooling water outlet.
Further, the inside of described closed supporting construction is also provided with central dividing plate, and described upper cover plate is provided with welding backing.
Wherein, described pressure plate structure comprises the round steel for compressing light wall structure and two gripper shoes for supporting this round steel, is also provided with and strengthens supporting between described two gripper shoes.
Relative to prior art, beneficial effect of the present invention is: naval vessel of the present invention light wall structure welding pressure frame, comprise for carrying the induction system of light wall structure and the fixing welding system for being fixed also welding operation to light wall structure, described fixing welding system is across the top being arranged at induction system, described fixing welding system comprises the welding portal frame across being arranged at induction system, the top of the crossbeam of described welding portal frame is provided with welding tractor, the below of crossbeam is provided with the compression hydraulic cylinder for compressing light wall structure from top, also comprise the support system for compressing light wall structure from below, described support system comprises the support platform be arranged in induction system and the pressure plate structure be arranged in this support platform, respectively by compression hydraulic cylinder, support system is fixed from upper and lower both direction light wall structure, namely the deformation of light wall structure in welding process effectively can be controlled without the need to handling pressing plate, welding performance is stablized, effectively ensure that welding quality, and security performance is high, the automatic welding of butt welded seam can be realized by programme-control, substantially increase welding efficiency, be conducive to shortening the wallboard welding equipment cycle, reduce welding procedure cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of naval vessel of the present invention light wall structure welding pressure frame.
Fig. 2 is the structural representation of welding portal frame of the present invention.
Fig. 3 is the schematic diagram that the present invention is fixed the light wall structure in naval vessel.
Fig. 4 is the schematic diagram fixing another visual angle that the present invention compresses the light wall structure in naval vessel.
Fig. 5 is the structural representation of support platform of the present invention.
Fig. 6 is the structural representation at another visual angle of support platform of the present invention.
Fig. 7 is the structural representation of pressure plate structure of the present invention.
Fig. 8 is the structural representation at another visual angle of pressure plate structure of the present invention.
In figure: 1-input carriage, carriage in the middle part of 2-, 3-output end carriage, 4-welds portal frame, 41-walking mechanism supporting traverse, 42-fluid cylinder supporting traverse, 43-rail, 44-fluid cylinder mount pad, 45-support column, 46-supporting seat, 5-welding tractor, 6-compresses hydraulic cylinder, 7-support platform, 71-bottom sealing plate, 72-side seal board, 73-end-plate, 74-upper cover plate, 75-cooling water intake, 76-cooling water outlet, 77-central dividing plate, 78-welding backing, 8-pressure plate structure, 81-round steel, 82-gripper shoe, 83-strengthens supporting, 9-support body, 10-roller, the light wall structure in 11-naval vessel.
Detailed description of the invention
Describe the present invention below in conjunction with drawings and the specific embodiments.
Embodiment 1.
As shown in Figure 1, the naval vessel light wall structure welding pressure frame of the present embodiment, comprise for carrying the induction system of the light wall structure in naval vessel 11 and the fixing welding system for being fixed also welding operation to the light wall structure in naval vessel 11, described fixing welding system is across the top being arranged at induction system, described fixing welding system comprises the welding portal frame 4 across being arranged at induction system, the top of the crossbeam of described welding portal frame 4 is provided with welding tractor 5, the below of crossbeam is provided with for the compression hydraulic cylinder 6 from the light wall structure 11 in compression naval vessel, top, also comprise the support system for compressing the light wall structure 11 in naval vessel from below, described support system comprises the support platform 7 be arranged in induction system and the pressure plate structure 8 be arranged in this support platform 7.
Naval vessel of the present invention light wall structure welding pressure frame, light wall structure is fixed from upper and lower both direction respectively by compression hydraulic cylinder 6, support system, namely the deformation of light wall structure in welding process effectively can be controlled without the need to handling pressing plate, welding performance is stablized, effectively ensure that welding quality, and security performance is high, the automatic welding of butt welded seam can be realized by programme-control, substantially increase welding efficiency, be conducive to shortening the wallboard welding equipment cycle, reduce welding procedure cost.
Wherein, described induction system comprises interconnective input carriage 1, middle part carriage 2, output end carriage 3, described fixing welding system is across being arranged at carriage 2 top, middle part, for the light wall structure 11 in the naval vessel that length is longer or large-scale, output end carriage 3 can be delivered in a certain direction from input carriage 1, at middle part carriage 2, place carries out welding procedure operation, ensures carrying out continuously of welding process, is conducive to improving welding quality and welding efficiency.
Further, described input carriage 1, middle part carriage 2, output end carriage 3 by support body 9, be arranged at roller 10 on support body 9 and transmission mechanism composition, support body 9 sound construction is stablized, the light wall structure 11 in described naval vessel can roll conveying on roller 10, simplify the movement to the light wall structure 11 in naval vessel in welding process, efficiency is high.
As in Figure 2-4, the crossbeam of described welding portal frame 4 comprises the walking mechanism supporting traverse 41 for carrying welding tractor 5 and the fluid cylinder supporting traverse 42 for carrying compression hydraulic cylinder 6, described walking mechanism supporting traverse 41 is provided with the rail 43 of carrying welding tractor 5, described welding tractor 5 is arranged on rail 43, thus welding operation can be completed along the walking supporting traverse of welding portal frame 4 in the process of movement, further, welding tractor 5 can realize automatic welding under control of the control system, improve the automaticity of welding, improve efficiency, described hydraulic cylinder is fixed from top to the light wall structure 11 in naval vessel to be welded.
Further, described compression hydraulic cylinder 6 is connected with fluid cylinder supporting traverse 42 by a fluid cylinder mount pad 44.
Wherein, described welding portal frame 4 also comprises the support column 45 be connected with the two ends of crossbeam respectively and the supporting seat 46 be arranged at bottom support column 45, and described supporting seat 46 is fixedly connected with induction system.
As seen in figs. 5-6, described support platform 7 is the closed supporting construction be made up of bottom sealing plate 71, side seal board 72, end-plate 73 and upper cover plate 74, this closed supporting construction is respectively arranged with and the cooling water intake 75 of its inner space and cooling water outlet 76, in welding process, by the cooling water of described cooling water intake 75 to the inner chamber injection flowing of described support platform 7, the parts of the close solder joint in welding process are cooled, ensures carrying out smoothly and welding quality of welding.
Further, the inside of described closed supporting construction is also provided with central dividing plate 77, further increases the structural integrity of support platform 7, and described upper cover plate 74 is provided with welding backing 78.
As Figure 7-8, described pressure plate structure 8 comprises the round steel 81 for compressing light wall structure and two gripper shoes 82 for supporting this round steel 81, is also provided with and strengthens support 83 between described two gripper shoes 82, and triangular support structure is firm, and stability is high.
The above embodiment only have expressed some embodiments of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (9)
1. a naval vessel light wall structure welding pressure frame, comprise for carrying the induction system of light wall structure and the fixing welding system for being fixed also welding operation to light wall structure, it is characterized in that: described fixing welding system is across the top being arranged at induction system, described fixing welding system comprises the welding portal frame across being arranged at induction system, the top of the crossbeam of described welding portal frame is provided with welding tractor, the below of crossbeam is provided with the compression hydraulic cylinder for compressing light wall structure from top, also comprise the support system for compressing light wall structure from below, described support system comprises the support platform be arranged in induction system and the pressure plate structure be arranged in this support platform.
2. the light wall structure welding pressure in naval vessel according to claim 1 frame, it is characterized in that: described induction system comprises interconnective input carriage, middle part carriage, output end carriage, described fixing welding system is across being arranged at carriage top, middle part.
3. the light wall structure welding pressure in naval vessel according to claim 2 frame, is characterized in that: described input carriage, middle part carriage, output end carriage by support body, be arranged at roller on support body and transmission mechanism composition.
4. the light wall structure welding pressure in naval vessel according to claim 1 frame, it is characterized in that: the crossbeam of described welding portal frame comprises the walking mechanism supporting traverse for carrying welding tractor and the fluid cylinder supporting traverse for carrying compression hydraulic cylinder, described walking mechanism supporting traverse is provided with the rail of carrying welding tractor.
5. the light wall structure welding pressure in naval vessel according to claim 4 frame, is characterized in that: described compression hydraulic cylinder is connected with fluid cylinder supporting traverse by a fluid cylinder mount pad.
6. the light wall structure welding pressure in naval vessel according to claim 4 frame, it is characterized in that: described welding portal frame also comprises the support column be connected with the two ends of crossbeam respectively and the supporting seat be arranged at bottom support column, and described supporting seat is fixedly connected with induction system.
7. the light wall structure welding pressure in naval vessel according to claim 1 frame, it is characterized in that: described support platform is the closed supporting construction be made up of bottom sealing plate, side seal board, end-plate and upper cover plate, and this closed supporting construction is respectively arranged with and the cooling water intake of its inner space and cooling water outlet.
8. the light wall structure welding pressure in naval vessel according to claim 7 frame, is characterized in that: the inside of described closed supporting construction is also provided with central dividing plate, and described upper cover plate is provided with welding backing.
9. the light wall structure welding pressure in naval vessel according to claim 1 frame, it is characterized in that: described pressure plate structure comprises the round steel for compressing light wall structure and two gripper shoes for supporting this round steel, being also provided with between described two gripper shoes and strengthening supporting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510182208.4A CN104759798B (en) | 2015-04-16 | 2015-04-16 | A kind of naval vessel light wall structure welding pressure frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510182208.4A CN104759798B (en) | 2015-04-16 | 2015-04-16 | A kind of naval vessel light wall structure welding pressure frame |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104759798A true CN104759798A (en) | 2015-07-08 |
| CN104759798B CN104759798B (en) | 2016-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510182208.4A Active CN104759798B (en) | 2015-04-16 | 2015-04-16 | A kind of naval vessel light wall structure welding pressure frame |
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| Country | Link |
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| CN (1) | CN104759798B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111975176A (en) * | 2020-08-24 | 2020-11-24 | 中车大同电力机车有限公司 | Welding device |
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| WO2009026808A1 (en) * | 2007-08-29 | 2009-03-05 | Shenyang Institute Of Automation Of The Chinese Academy Of Sciences | Apparatus of laser stitch welding for large scale sheets |
| CN201283483Y (en) * | 2008-10-30 | 2009-08-05 | 青特集团有限公司 | Movable type gantry hydraulic hold-down mechanism |
| CN201511211U (en) * | 2008-10-22 | 2010-06-23 | 北京海林太阳能设备有限公司 | Laser welding machine |
| CN102091870A (en) * | 2009-12-14 | 2011-06-15 | 武汉楚天激光（集团）股份有限公司 | Fiber transmission automatic laser welding system dedicated for plate type solar thermal collector |
| CN202106120U (en) * | 2011-06-07 | 2012-01-11 | 北京天立成信机械电子设备有限公司 | Automatic cutting system for sectional materials |
| CN203448907U (en) * | 2013-07-04 | 2014-02-26 | 安徽冀东华夏专用车有限公司 | Dumper platform floor welding table |
-
2015
- 2015-04-16 CN CN201510182208.4A patent/CN104759798B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009026808A1 (en) * | 2007-08-29 | 2009-03-05 | Shenyang Institute Of Automation Of The Chinese Academy Of Sciences | Apparatus of laser stitch welding for large scale sheets |
| CN201511211U (en) * | 2008-10-22 | 2010-06-23 | 北京海林太阳能设备有限公司 | Laser welding machine |
| CN201283483Y (en) * | 2008-10-30 | 2009-08-05 | 青特集团有限公司 | Movable type gantry hydraulic hold-down mechanism |
| CN102091870A (en) * | 2009-12-14 | 2011-06-15 | 武汉楚天激光（集团）股份有限公司 | Fiber transmission automatic laser welding system dedicated for plate type solar thermal collector |
| CN202106120U (en) * | 2011-06-07 | 2012-01-11 | 北京天立成信机械电子设备有限公司 | Automatic cutting system for sectional materials |
| CN203448907U (en) * | 2013-07-04 | 2014-02-26 | 安徽冀东华夏专用车有限公司 | Dumper platform floor welding table |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111975176A (en) * | 2020-08-24 | 2020-11-24 | 中车大同电力机车有限公司 | Welding device |
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| Publication number | Publication date |
|---|---|
| CN104759798B (en) | 2016-08-17 |
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