CN104755898B - Transportable hose test container, System and method for - Google Patents
Transportable hose test container, System and method for Download PDFInfo
- Publication number
- CN104755898B CN104755898B CN201380051982.0A CN201380051982A CN104755898B CN 104755898 B CN104755898 B CN 104755898B CN 201380051982 A CN201380051982 A CN 201380051982A CN 104755898 B CN104755898 B CN 104755898B
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- Prior art keywords
- test
- hose
- transportable
- test system
- module
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/28—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
- G01M3/2807—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/28—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
- G01M3/2807—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes
- G01M3/2815—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes using pressure measurements
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/28—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
- G01M3/2846—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for tubes
Abstract
Transportable test system with control room module, the first IMR test modules and the 2nd IMR test modules.The test module can have allow to fit into preset overall dimensions (i.e. size and shape), such as the fastener of the entire package of the size of standard shipping container.First IMR test modules can have clean fluid power supply unit and/or supply reservoir, and the 2nd IMR test modules, which can have, has used fluid collector and/or collection reservoir.The system may include pressurization, hose constraint, fluid containment, module stability/movement, lifting, cleaning and control subsystem.
Description
Technical field
The present invention relates generally to the transportable systems based on container that on-the-spot test is carried out to hydraulic hose.
Background technology
In recent years, the safety measure improved in oil and gas industry has required oil-well rig operator's reauthentication key to set
It is standby.The guidance for industry policy for organizing the company of having put into effect to have to comply with as British Petroleum natural gas association now, with displaying
Best industrial practice.A part is related to the reauthentication of crucial hose in these best practices.Existing practice includes pressurizeing to hose,
The specified pressure and duration that reauthentication is determined with the policy reached by manufacturer.The hose is tieed up in measuring at the appointed time
Pressure is held, this time quantum may be as little within 20 minutes, or can grow to 24 hours or longer.When pressurizeing the hose
Persistently monitor the hose.The hose of pressure cannot be maintained in the time quantum that manufacturer specifies is unqualified or failure is soft
Pipe.
Existing practice includes that the hose that will pressurize places that a very long time, such practice keep employee sudden and violent on the ground
Be exposed at it is unsafe under the conditions of.Hose explosion can jeopardize employee and equipment.Ring can be caused by cleaning the hose and cleaning fluid
It pollutes in border.
It is desirable that the hose test system and method for safety, mobility or rodability and efficiency with improvement.
Invention content
The present invention relates to system and method, the system and method promotes inspection, maintenance and the reauthentication of hose, has and changes
Good portability, safety and efficiency.
Invention is related to a kind of transportable test system, and the test system includes control room module, the first IMR test moulds
Block and the 2nd IMR test modules.Test module can have allow to fit into the whole of preset overall dimensions (i.e. size and shape)
The fastener of body packaging.First IMR test modules can have clean fluid power supply unit and/or supply reservoir, the 2nd IMR
Test module, which can have, has used fluid collector and/or collection reservoir.
The transportable test system can have preset overall dimensions (i.e. size and shape), described preset whole
Body size is the size of standard shipping container.The entire package can have mobile and/or protective effect outside
Lift interface.The interface can be in the lifting external member selected from padeye, shackle, fork pockets, dilatory point and complete set
It is one or more.
The transportable test system may also include hose pressurization subsystem, and the hose pressurization subsystem may include
Compressor or force (forcing) pump, filter device, to connect the hook and/or manifold of the test hose, the hose pressurizes subsystem
System can be contained among the one or more of the module.
The transportable test system may also include cleaning subsystem, and the cleaning subsystem may include pump, filtering
Device, hose, nozzle and can be for example, electric cleaning machine.The cleaning subsystem can be contained in for transporting the system
One of the module in.
The transportable test system may also include fluid receiving subsystem.For example, the IMR test modules include stream
Body collection device, reservoir etc..The collection subsystem may include hose test frame, liner (flexible channel), discharge pipe etc..It surveys
Examination frame can have different and/or adjustable height and/or shape, to promote fluid flow path flow direction to be located in IMR test modules
Fluid collection device and collection reservoir.
The transportable test system may also include lifting subsystem, and the lifting subsystem may include hanger, test
Frame etc..These equipment can accommodate and/or be installed on the IMR test modules one or two of in/on.
The test system of the movement may also include hose constraint subsystem, and the hose constraint subsystem may include hook
Ring, tether, chain and/or other pipelines for the hose end and/or hose height are anti-rejection or whipping check device, with
And it may include using lifting frame to fetter and/or support the hose.
The transportable test system may also include control system, and the control system is contained in the control room module
Among and be adapted for carrying out preset test protocol, the preset test protocol includes realizing that hose pressurization plan, leakage are visited
Survey the generation with test report.The control system can execute any desired test protocol, including rate of pressure rise, when continuing
Between, maximum pressure (i.e. 120% operating pressure), decline of pressure monitoring etc..The system is optionally included with ultraphonic pipe survey
Try device or the test equipment of other non-harmful.The control system is that have the function of digital storage, screen display and printing etc.
Computer based system.
The transportable test system module can each of be standard carrying containers size.For example, the packaging
Size can be 20 feet of carrying containers, and the IMR test modules can be (20 feet of the container of 1/2 height
The 1/4 of container size), and the control module can be 10 forty equivalent unit 40 sizes (i.e. 20 forty equivalent unit 40 sizes
1/2).The container can individually or be concentrated in various sizes of container package transporting.
The transportable test system may include the stabilizer subsystem in each IMR test modules and movement
Device subsystem or combinative stability device/shifter subsystem.The subsystem, it may for example comprise have linkage levelling screw and wheel or
The extensible rack leg of castor.
The transportable test system may also include the frame for promoting that the module is fitted into entire package, including will
Pack the attachment point lifted as a whole.The frame can be in the top of packaging or the bottom of packaging.The lifting
Frame may be adapted to the safety for ensureing the modular transportation.The lifting frame is also adapted for soft in one section of support, constraint test
Pipe.As the support of hose, the frame can also be used together with testing jig.
Foregoing teachings relatively broadly outline the feature and technical advantage of the present invention, it is therefore an objective to next about this hair
Bright datail description can be better understood.The additional feature of the present invention and advantage will be described as follows, described additional
Feature and advantage formed about the present invention claimed subject matter.Those skilled in the art will appreciate that disclosed is general
Thought and specific embodiment can be used easily as the basis for changing or designing other structures, identical with the present invention to realize
Target.Those skilled in the art should be appreciated that design equivalent in this way without departing from such as in the appended claims
The scope of the invention of middle statement.Those are identified as the novel feature for belonging to the features of the present invention, whether its tissue or
Operating method all will coordinate attached drawing to be more fully understood in following description further together with its target and advantage.So
And need it is particularly appreciated that each Zhang Suoshu attached drawings all only be provided for the purpose of illustrating and describing, rather than with definition
For the purpose of the limitation of the present invention.
Description of the drawings
Attached drawing is incorporated into specification, and forms part of specification, and identical numeral mark refers in the attached drawing
Show identical part, the embodiment of the present invention, principle for explaining the present invention are illustrated in conjunction with specification.In the accompanying drawings：
Fig. 1 is the perspective view of the hose test system assembled according to an embodiment of the invention for transport.
Fig. 2 is the perspective view of hose test system described in Fig. 1 in use according to an embodiment of the invention.
Fig. 3 be hose test system described in Fig. 1 in use according to another embodiment of the invention another thoroughly
View.
Fig. 4 is the perspective view of the hose test system assembled according to another embodiment of the invention for transport.
Fig. 5 is the saturating of hose test system hose test system in use described in Fig. 4 according to an embodiment of the invention
View.
Fig. 6 is the perspective view that hose test system is transported as carrying containers according to an embodiment of the invention.
Fig. 7 is the perspective view in hose test system use aboard ship according to an embodiment of the invention；And
Fig. 8 is the flow chart of the embodiment of the present invention.
Specific implementation mode
The present invention relates to system and method, the system and method promotes inspection, maintenance and the reauthentication of hose, has and changes
Good portability, safety and efficiency.This process is called IMR for short and (represents and check, safeguard and revival or again herein
Confirm).The present invention provides the test cell being assembled by separate part, these separate parts can be easy to fit into and can transport
Packaging in, with shipment to customer site, such as offshore platforms, ship, dock or other places on the bank.The present invention is testing
Improvement is both provided in flexibility, system portable, environmental safety and whole efficiency.
Fig. 1-3 illustrates the first embodiment of the present invention.Fig. 1 shows test system 100, and the system 100 is in order to just
It is fitted into containerized packing in carrying.Fig. 2 and 3 shows Fig. 1 systems in two representative uses.In packaging
Critical piece be control module 110 and the first IMR test modules 120 and the 2nd IMR test modules 130.It is also shown in figure
Lifting frame 140 in the package top assembled.Therefore, the entire package can have mobile and/or protection to make
The lifting interface of outside.The interface can be the act selected from padeye, shackle, fork pockets, dilatory point and complete set
Rise one or more of external member.Fig. 1 shows fork pockets 142 and hanger hook 146, angle reinforcing plate in bottom rail 144
148 put 150 with dilatory.Test module can have the entire package for allowing to fit into preset overall dimensions (i.e. size and shape)
Fastener, twistlock as defined in such as DNV.The transportable test system can have preset overall dimensions (i.e. size and
Shape), the preset overall dimensions can be the size of standard shipping container.DET NORSKEVERITAS (" DNV ") are
Autonomous and independent foundation, to ensure life, property, ocean and the Environmental security on land as objective.Standard shipping container
Refer to any so-called for intermodal container, also referred to as freight container, iso standard container, carrying containers, height
Container, intermodal container and extra large tank, the container are of substantially standard reusable for by global packaging
The steel chest of ship, rail or truckage cargo in the intermodal freight transport system of case.The container is answered
Standard is different, therefore such container length range can be at 8 to 56 feet (about 2.4 to 17 meters), and height model
Enclose can at 8 feet (about 2.4 meters) to 9 feet 6 inches (about 2.9 meters), and with about 8 feet (about 2.4 meters) or
The width (can be such as the containerized packing of the test system of the present invention) of 7 to 8 feet of person (2.1 meters to 2.4 meters).
The control module plays the role of the safety cage as tester during hose pressurizes and stablizes.The control
Molding block can accommodate the necessary pressure generation tested for the hose and filter device.The control module can have service
Panel 112, the service panel provide electric power, the air to pressurize, Hi-pot test fluid, low pressure water, data line etc.
External linkage.The control module can have two pieces of service panels, be respectively dedicated described two IMR test modules.It is described
Control module accommodates test control system.The test control system is adapted for carrying out preset test protocol, described preset
Test protocol may include realizing the desired hose pressurization plan for specifying compression rate and grade, leak detection, test number
According to the report of record and data and result.The control system may include having data storage, fan-out capability computer or
Other can control test, measure the test parameter needed and the automatic data processing for executing data record and function of reporting is set
It is standby.Reporting device may include chart recorder, printer, graphic alphanumeric display etc..The control system may also include or engage
The test useful to hose reauthentication of any desired non-harmful, such as ultraphonic pipe tester.Leak detection may include pressure
Decaying monitoring.Typical full test pressure can be the rated operating pressure of the hose under such as 120% test.
First IMR test modules can have clean fluid power supply unit and/or supply reservoir, and the 2nd IMR tests mould
Block, which can have, has used fluid collector and/or collection reservoir.
As shown in Figures 2 and 3, during use, described two IMR test modules 120 and 130 are according to hose 172 to be measured
Length separates.The test system is completely or partially surrounded by safe-guard line 160, for informing staff's Hi-pot test
In work may carry out.The hose for carrying out reauthentication test in offshore fields is typically needed to have and may reach
The nominal operation pressure of 200 feet or more of length, a few inches of thousand pounds/square inch of diameter sum number (psi), and therefore
Very heavy, if the hose fracture or fallen off dduring test, potential threat is very big.The test system of the present invention and side
Method is therefore designs to be preferably minimized test job personnel and any be in the injured risk of the personnel of test section.It is described
Safe-guard line can be stored in during the transport of the system in the control module.
The test module includes fluid receiving subsystem or function, i.e., fluid collection device, collection and supply reservoir,
Discharge pipe, relevant pipe-line system and valve etc..Preferably, the first IMR test modules 120 store and provide test and cleaning
Clean fluid, and the 2nd IMR test modules 130 receive and store test fluid and/or cleaning fluid.The survey
Die trial block may include taper or funnelform surface, and there are one holes on the surface so that water collects and through hole is fallen into down
The reservoir in face.Water (or other fluids) can then from the reservoir extract out, with or be supplied to Hi-pot test unit or
Cleaning unit, or discharge is for further using, handling or abandoning.
The system comprises pressurization subsystem, the pressurization subsystem provides the test pressurizeed to the hose to be measured
Fluid.Fig. 8 shows fluid flow figure according to an embodiment of the invention.The first IMR test modules include clean fluid
Reservoir.The control module contains pumping system.The pumping system can be connected by low-pressure hose with the reservoir,
The low-pressure hose connects the service panel appropriate in the control module and between the first IMR test module.It is described
Pumping system then connects the control module and the IMR test modules by service panel connection appropriate high-pressure hose
One of on the manifold between.It is worth noting that the running system can be arranged to provide the Hi-pot test fluid to
Any of described manifold.Hi-pot test fluid described in embodiment shown in Fig. 8 can be pumped into any one IMR and test mould
Block and its manifold.Consuming used or test fluid can be most described by corresponding pipe-line system and valve discharge
In 2nd IMR test modules with fluid prepare the storage or collection reservoir in.The pumping system may include oil
Pump, filter, pipe-line system and valve etc..
Show to Fig. 8 more details one according to an embodiment of the invention possible test system flow chart.Make in Fig. 8
With a large amount of abbreviations.UHP represents super-pressure water delivery line.LP represents low-pressure water delivery line.E represents power line.CA represents compressed air
Line.Fig. 8 shows a possible flow and service arrangement between the control room module and two IMR test modules.Control
The control room 116 in molding block 110 is shown with air-conditioning system 117, fluorescent lamp 118, fuse box 119 and window
114.Other are related to the comfortably feature with effectiveness is also considered in scope of the invention of course.The main portion of compression system
Part be shown as the super-pressure water delivery line being contained in control room water pump 115, the low pressure that is contained in each test module
Manifold 132a and 132b in diaphragm pump 121a and 121b and each test module.These components are connected by suitable hose
To complete necessary flow line.Air compressor 156 supplies compressed air (CA) to the diaphragm pump.Other kinds of pump
And/or pump power source can be used.Show upper water box 113, the upper water box 113 is to 115 water supply of the high-pressure pump.On described
Water tank can be supplied by the collection reservoir in supply one of the reservoir or the test module in one of described test module
It gives.The high pressure water can be supplied to any manifold, although the test system is only needed with the water by super-pressure water delivery line
One of manifold of supply.The test hose is attached between described two manifolds or is connected to a manifold and the other end
It is capped plate.Fig. 8 also shows power feed line (E) to operate hanger.The power feed line can be any desired voltage
And electric pump can also be operated rather than air pump.The low-pressure water delivery line is also shown as supplying selectable rinsing machine, institute
Stating rinsing machine can be used to rinse the test hose.The difference circuit is shown pass through on the control room module abutment wall
Partition board (bulkhead) 112.The partition board is equal with the above mentioned service panel 112.The circuit may pass through
Or it is releasably connected on suitable partition board accessory.The difference circuit can be housed inside in central circuit.The circuit can
It is transported among the one or more of the module with disconnecting and being stored in from the module.
The test system may be adapted to test a plurality of hose simultaneously.There can be manifold in each IMR test modules, and it is multiple
Hose connects.Can have relatively short jumper hose, the jumper hose to be connected to the end of the test hose from the manifold
End.For example, the manifold can be designed to accommodate 2 to 4 hoses.Therefore, similar in view of the hose length and need phase
Same test process, test system of the invention can run more hoses tests simultaneously.
Hose rack 152, which also can be provided that, to be become easy so as to clean, improves operation and ergonomics, soft with support test
Pipe, and help to be discharged in fluid to test cabinet during and after cleaning and after test.The hose rack can height
Differ so that the test hose can be supported in such a way that slope formula is put, to promote the test fluid to described second
The discharge of fluid collection device and reservoir in IMR test modules.The hose rack can be it is stackable, convenient for storage and
Operation.The hose rack can adjust and/or be locked to specific position.The hose rack can be in the system conduct
It is accommodated in during the transport of entire package in one or more of the control module or the IMR test modules.
The test module can have integrated hose to lift subsystem so that before test, during and after test
The operation of hose is simpler, safe.What hose lifting subsystem may include being mounted in the IMR test modules integrated hangs
Frame, so that the operation of test hose is simpler, safety.It is stretched Fig. 2 shows hanger 166a and lifts the first IMR tests
One end of the test hose in module 120.The hose end can be lifted, in order to accelerate from soft when pouring into test fluid
Air is discharged in pipe, or in order to which water is discharged from hose after cleaning inside hose or after applied voltage test completion.It shows
The hanger 166b in the 2nd IMR test modules 130 is in the state being folded over, to store and transport.
The hose test system may include that hose fetters subsystem.Dduring test, hose can be in the hose
Per one end be hooked ring, chain, tether or other be strapped in the IMR test modules.Such constraint is described in order to prevent
Hose end whipping, otherwise the hose end can be ruptured during Hi-pot test.Any of suitable pipeline is anti-
It gets rid of or whipping check device can be used.The IMR test modules may also include suitable hatch board, to block destructive
It can be generated during hose failure or the fragment dished out or other projectiles.Explosion protection hatch board shown in figure is illustrated as steel
Netted lid, each, which is tested on room module, has.The lid 162a and 162b can be typically hinged and/or can unload.At this
In the embodiment of invention, the system 201 in the use corresponding with Fig. 5 of packaged hose test system 200 shown in Fig. 4,
The lifting frame 240 is taken as backing plate or support and fetters the middle section of the test hose.Fig. 5, which is shown, uses tether
250 are fixed on the hose on backing plate/lifting frame 240 to prevent its movement.
The hose test system may include cleaning subsystem.The cleaning subsystem may include clean fluid reservoir,
The nozzle of pump, filter, hose and the cleaning hose.The cleaning subsystem can be electric cleaning machine 158.The electricity
Cleaning machine can be deposited in the control module during the transport of the system.
The hose test system may include stabilizer and shifter subsystem.Fig. 2,3 and 5 show stabilizer subsystem
As the extensible rack leg 180 on the angle of the IMR test modules.The rack leg can be received during transportation
Back into module, or (for example, with adjustable foot) is extended and is adjusted to stablize and/or adjust the module to level.Not
Shown in shifter subsystem may include wheel can load onto and/or demountable, the wheel is mounted on stabilizer
So that the test module can move easily on the rack leg of system.The shifter subsystem can be the test module
On wheel or castor.The wheel can be detached from by starting rack leg to stablize the test module.Alternatively, described
Wheel can be recoverable or demountable.
The transportable hose test system 101,201 may also comprise mobile and transport each unit effect lifting frame
140,240.The lifting frame and the control and test module fit into entire package 100,200 together, thus described in protection
Module is to transport.The lifting frame includes the test system is packed the attachment point lifted as a whole.It is shown in FIG. 1
It can be in the bottom of the packaging that lifting frame 140, which can be at the top of the packaging or lifting frame shown in Fig. 2 240,.
As shown in figure 5, the lifting frame is equally applicable to one section for supporting and fettering the hose in test.The lifting shown in fig. 5
Frame can also together be used with the hose rack 152, if necessary.The lifting frame can also be used to assembly 2 or
More separate units using as an iso standard container in order to which conventional shipment, logistics distribution and carrying are moved.In attached drawing
In, shown control module is sized to 10 feet of carrying containers and 2 IMR test modules are dimensioned
For 10 feet, the carrying containers of 1/2 height.Therefore, the lifting frame and control module and two IMR test modules fill together
It is equipped with one 20 feet of iso standard container of composition.Alternatively, the lifting frame can handle two control modules or four
The transport of IMR test modules.40 feet of lifting frame can handle two complete hose test systems, including two control moulds
Block and four test modules.All modules and the system assembled can defer to DNV 2.7-2 certifications and be transported for offshore
System and application.Fig. 6 illustrates that test system packaging 100 is lifted by helicopter or hanger as single container, the hanger
Using the lifting external member 260 of standard, the lifting external member 260 is made of 4 hoist cable feet 264 being connected on a main chain 262,
It is used in combination shackle 266 to be fixed on above lifting frame, the container is guided and/or oriented with index line 268.Fig. 7 is illustrated
Use and second packaged system 200 of the transportable hose test system 101 on the deck of drill ship 270
It places in its vicinity.Alternatively, the separate modular can without lifting frame individually transport.So that it takes up a position, for example, the control
Module can be transported separately as 10 forty equivalent unit 40s, and each in 2 half height test modules can be by
Separately transport or merging are to form another 10 forty equivalent unit 40.
The fluid receiving subsystem may include a liner 170, and the liner can be by along the test hose 172
Length is placed on the test hose 172 below or is loosely wrapped up.The liner is flat under the hose
And when may be combined with the hose rack 152, collects flushing water and then promote described in external flushing water discharge is back to
In one of described reservoir in test module.As shown in Figures 2 and 3, being in the liner 170 under wrapped form can be with
The leakage object during the hose test is contained, and the fluid of the leakage or water discharge is promoted to be back to included in institute again
It states in one of described reservoir in test module.The hose hair during can also containing fluid and/or test of the liner 170
The component of hose when raw explosion.
Followed by the description to the test process or method.According to an embodiment of the invention, the method may include
Various following some or Overall Steps various combinations.
The test hose can be cleaned thoroughly from outside and check impaired, corrosion and fatigue or degeneration.This step can make
With the cleaning subsystem described before.The hose repairing of some small outsides can may be completed.
The test hose can be cleaned thoroughly in inside and check impaired, corrosion and fatigue and degeneration.Internal check can
Using telescopic defectoscope, pushing-type camera, borescope or snakelike mirror (i.e. industrial endoscope), coordinate appropriate illumination,
Lens, length, camera or other be suitable for this application data record or observation device.Cleaning also can be used in this step
The test method of system and/or non-harmful is to detect crackle or crack, than the ultrasonic method as previously mentioned.
If the test hose does not have serious impaired, corrosion and fatigue and a degeneration, the process of the reauthentication after
Continue pressure test with test hose and is coupled integrality.If observing that the hose or connection are seriously damaged during checking
Wound, then just can determine that hose is unqualified before pressure test.
As shown in figure 5, the hose with shackle and chain then by holding onto hose end to be strapped in corresponding IMR
In test module.The hose end is connected to the IMR test modules, hose coupling and/or jumper hose by manifold.
Additional pipeline any at this time is anti-rejection or whipping check device can be applied.Tether 250 and hose also can be used in the test hose
End manacle 252 is supported and/or is strapped on flat, platform-type lifting frame 240, and the lifting frame 240 is also equipped with
The test module is fitted into the effect among containerized packaging so as to the fortune of the progress system as shown in Figure 5
It is defeated.As shown in figure 3, the test hose can be also supported on one or more hose racks 152.As depicted in figs. 1 and 2, institute
It states hose rack and can stack and put, and can be different height to provide slope to the test hose to promote to arrange
Go out or pours into.One or more end cap 162a and 162b in the IMR test modules are in order to may remain off safely, example
Such as in pressure dwell.
The hose is then poured into test fluid and is pressurized to a specified or preset pressure, and maintain by
The preset duration that manufacturer or Valuation Standard guilding principle determines.The control system executes the specified liter
Press rate and stress level.Water is preferred test fluid, but other test fluids can also substitute water to use, if needed
If wanting.
The test hose maintains the time of specified amount under specified pressure.This period can be as short as 20 minutes or
It is few or long to being 24 hours or more.The control system continues in pressure dwell and later to the test hose
Monitoring.Cannot maintain pressure reach the specified time quantum of manufacturer hose be then judged as it is unqualified.
In the case where all situations but especially hose maintain pressurization whole night, it is necessary to assure well-trained or refer to
The staff of group can just contact the hose.Safe-guard line described above is helpful to limitation contact.It is described
Test can safely be observed by the window being arranged in the control module inside the control module.
After successfully completing the pressure test stage, discharges the pressure and the fluid in the hose is emptied into institute
State the fluid collection device and reservoir in the 2nd IMR test modules.The discharge of the hose may include using integrated solid
The hanger being scheduled in the IMR test modules lifts described hose one end, preferably in first module, described first
Module includes the clean test fluid reservoir.Test fluid then can be discharged into the 2nd IMR test modules
Consume used fluid reservoir.
Test report is in conjunction with the data recorded in the supercharging test of pressurizeing and checks that information is generated and/or prints.
Hose described in the reporting authentication or certification has passed through the test and can be suitble to be continuing with.Reauthentication/again in general
It comes into force it cannot be guaranteed that any further term of validity of hose tested.
The advantage of the present invention has very much.The equipment can be used according to the job requirement of safety test, and profession
The equipment promotion of change performs strong HSE (health, safety and environment) policy.It can also be obtained using automatic data logging and report generation
Take the consistency of better test process.Testing jig and lifting equipment improve hose operation and ergonomics, the knot done so
Fruit is safer operation.Hose is clasped with shackle and is bound to the test cabinet to prevent the whipping under hose fault condition.
Blow out protection measure keeps the staff of the test zone safer.Fluid receiving system prevents environmental pollution.
The embodiment of the present invention solves or improves the limitation of many conventional processes.By the control system of computerization
Accelerate writing for report.Hose no longer needs to place on the ground, keeps hose more to clean and reduce and gets dirty and be damaged
Possibility.The fluid for the hose that cleans and pressurize is collected now, rather than is discharged into the test
In environment around region.Hose end limits in such a way that one safer dduring test.If joint failure
Or the explosion of hose one end, the hose end can be in order to avoid whipping and may damage equipment or jeopardize staff everywhere.
Test eliminates the reliance on hose described in man-power lift and manually handle.It carried as discussed above, hose end can be very heavy.The present invention
Test method and relevant device be more suitable for offshore environment compared with test setting traditional before at present.It is described containerized
Test system can be transported to remote site, and be used in the more limited environment in space.
The test system described herein designs for broad category of application, may be used at broad category of hose
On or other cast products or fluid line, include pipeline with different types of reinforcing plate, pipe or covering material and soft
Pipe.For example, the test hose can be hydraulic hose, mud pump hose, flowline or fluid-conveying hose, center tube
Or include the pipeline of other pipelines, circuit etc..
Although the present invention and its advantage have been described in detail, it should be understood that without departing from by the appended claims
Various changes, replacement, replacement can be made in the scope of the invention that book defines.Also, the scope of this application is not intended to
Be confined to specific process described in specification, machine, product, material composition, means, method and steps specific embodiment.
Those skilled in the art by disclosure of the invention it can be readily appreciated that it is existing or later by developed substantially with herein
The corresponding embodiment function of description is identical or reaches the process of substantial identical result, machine, product, material composition, hand
Section, method or step can be used according to the present invention.Institute's the appended claims are intended to such process, machine, system as a result,
Product, material composition, means, method or step include in the scope of the claim.The invention disclosed herein can be with
It is suitably put into practice in the case where lacking any not specifically disclosed element herein.
Claims (29)
1. a kind of transportable test system, including：
Control room module；
There is first IMR test modules clean fluid power supply unit, wherein IMR to represent inspection, maintenance and reauthentication；And
2nd IMR test modules have and have used fluid collector,
The wherein described control room module and described two IMR test modules include allowing to fit into preset overall dimensions and shape
Entire package in fastener, and
The wherein described preset size and shape are the size and shape of standard shipping container.
2. transportable test system as described in claim 1, wherein the entire package includes described in movement and/or protection
The external of entire package lifts interface.
3. transportable test system as claimed in claim 2, wherein the lifting interface includes being selected from one of the following
Or it is multiple：Padeye, fork pockets, draws point and completely lifts external member at shackle.
4. transportable test system as claimed in claim 2, wherein the lifting interface includes lifting frame, the lifting frame
With the preset size and shape of the composition with standard shipping container together with the control room module, two test modules
The entire package.
5. transportable test system as described in claim 1 further includes hose pressurization subsystem.
6. transportable test system as claimed in claim 5, wherein hose pressurization subsystem includes in following device
One or more：For the compressor or pump of pressurization, filter device, individual test hose hook and for it is multiple test it is soft
The manifold of pipe.
7. transportable test system as claimed in claim 6, wherein hose pressurization subsystem is contained in one or more
In a module.
8. transportable test system as described in claim 1 further includes cleaning subsystem.
9. transportable test system as claimed in claim 8, wherein the cleaning subsystem includes one in following device
It is a or multiple：Pump, filter, hose, nozzle and electric cleaning machine.
10. transportable test system as claimed in claim 9, wherein to be contained in the mould in the block for the cleaning subsystem
To transport the system among one.
11. transportable test system as described in claim 1, further includes fluid receiving subsystem.
12. transportable test system as claimed in claim 11, wherein the fluid receiving subsystem includes being contained in one
Fluid collection device among a or multiple IMR test modules and reservoir.
13. transportable test system as described in claim 1 further includes hose lifting subsystem.
14. transportable test system as claimed in claim 13, wherein hose lifting subsystem includes following device
At least one of：One or more hose racks and accommodate or be installed among one or two described IMR test module or it
On hanger.
15. transportable test system as claimed in claim 14, wherein the hose rack has different or adjustable height
It spends and is stackable.
16. transportable test system as claimed in claim 4 further includes hose constraint subsystem.
17. transportable test system as claimed in claim 16, wherein it includes following device that subsystem is tied up in the hose bundle
One or more of：Shackle, tether, chain, the pipeline in the one or both ends of hose be anti-rejection or whipping check device, and
One section of hose is fettered and supported with the lifting frame.
18. transportable test system as described in claim 1, further includes：The control being contained among the control room module
System processed, the control system are adapted for carrying out preset test protocol, and the preset test protocol includes executing hose to add
Pressure plan, the generation of leak detection and test report.
19. transportable test system as described in claim 1, wherein the module all can be used as standard shipping container into
Row transport.
20. transportable test system as described in claim 1, wherein each IMR test modules include stabilizer
System and shifter subsystem.
21. transportable test system as claimed in claim 20, wherein the stabilizer and shifter subsystem include：Tool
There is the extensible rack leg of linkage levelling screw and wheel.
22. transportable test system as described in claim 1 further includes that the entirety that fits into of the module is promoted to wrap
Holder among dress, the holder include to pack the attachment point lifted as a whole by described.
23. transportable test system as claimed in claim 22, wherein the holder is suitable for supporting and fettering test
One section of hose.
24. transportable test system as claimed in claim 22, wherein the holder is whole packet with module assembly
The top of dress.
25. transportable test system as claimed in claim 22, wherein the holder is whole packet with module assembly
The bottom of dress.
26. a kind of method of test hose, including：
Clean the hose；
Check the hose；
It is at least one in described two modules to be fluidly connected to high-pressure spray between the hose is connected to two test modules
Body source and control room module；
Corresponding one each hose end is bound in the test module；
It is pressurizeed to the hose with test fluid according to preset test protocol；
Detect whether the leakage for the hose occur；And
The test fluid is drained into from the hose in the reservoir among be contained in the test module one,
The wherein described control room module and described two test modules are assembled to form the shipment packaging of transportable normal size
Case.
27. method as claimed in claim 26, wherein the pressurization steps include：By the test fluid from the test mould
In supply reservoir among one in the block by be contained in it is described control room module in be pumped by into it is described test it is soft
Guan Zhong.
28. method as claimed in claim 27, wherein the control room module also accommodates computer, the computer realizes institute
Test protocol is stated, leak detection routine is executed and generates the report of test result.
29. method as claimed in claim 28, wherein the control room module and described two test modules and lifting frame
It is assembled to form the carrying containers of the transportable normal size together.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201261709983P | 2012-10-04 | 2012-10-04 | |
| US61/709,983 | 2012-10-04 | ||
| PCT/US2013/062876 WO2014055523A2 (en) | 2012-10-04 | 2013-10-01 | Transportable hose-test containers, systems and methods |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104755898A CN104755898A (en) | 2015-07-01 |
| CN104755898B true CN104755898B (en) | 2018-11-02 |
Family
ID=49488651
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201380051982.0A Active CN104755898B (en) | 2012-10-04 | 2013-10-01 | Transportable hose test container, System and method for |
Country Status (14)
| Country | Link |
|---|---|
| US (1) | US9903783B2 (en) |
| EP (1) | EP2904366B1 (en) |
| JP (1) | JP6053940B2 (en) |
| KR (1) | KR101751149B1 (en) |
| CN (1) | CN104755898B (en) |
| AU (1) | AU2013327480B2 (en) |
| BR (1) | BR112015007185B1 (en) |
| CA (1) | CA2885729C (en) |
| IN (1) | IN2015DN02473A (en) |
| MX (1) | MX364359B (en) |
| NO (1) | NO2818619T3 (en) |
| RU (1) | RU2608333C2 (en) |
| SG (1) | SG11201502302TA (en) |
| WO (1) | WO2014055523A2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NO341445B1 (en) * | 2015-03-24 | 2017-11-13 | Fmc Kongsberg Subsea As | Stand Alone Control Unit |
| CN108754909A (en) * | 2018-06-20 | 2018-11-06 | 江苏阳光毛纺服装技术开发有限公司 | A kind of sewing machine being convenient to clean the end of a thread |
| US10434346B1 (en) | 2018-11-15 | 2019-10-08 | Draft Commander, Llc | Firefighting training apparatus and method |
| CN112934872A (en) * | 2021-03-31 | 2021-06-11 | 通威太阳能(眉山)有限公司 | Cleaning robot in pipe |
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- 2013-10-01 AU AU2013327480A patent/AU2013327480B2/en active Active
- 2013-10-01 MX MX2015003850A patent/MX364359B/en active IP Right Grant
- 2013-10-01 RU RU2015116809A patent/RU2608333C2/en not_active IP Right Cessation
- 2013-10-01 KR KR1020157011043A patent/KR101751149B1/en active IP Right Grant
- 2013-10-01 CN CN201380051982.0A patent/CN104755898B/en active Active
- 2013-10-01 IN IN2473DEN2015 patent/IN2015DN02473A/en unknown
- 2013-10-01 WO PCT/US2013/062876 patent/WO2014055523A2/en active Application Filing
- 2013-10-01 SG SG11201502302TA patent/SG11201502302TA/en unknown
- 2013-10-01 JP JP2015535738A patent/JP6053940B2/en active Active
- 2013-10-01 EP EP13783423.0A patent/EP2904366B1/en active Active
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Also Published As
| Publication number | Publication date |
|---|---|
| JP6053940B2 (en) | 2016-12-27 |
| MX2015003850A (en) | 2017-03-27 |
| BR112015007185B1 (en) | 2020-11-03 |
| WO2014055523A3 (en) | 2014-10-16 |
| IN2015DN02473A (en) | 2015-09-11 |
| KR20150058516A (en) | 2015-05-28 |
| CA2885729C (en) | 2017-06-27 |
| JP2016500811A (en) | 2016-01-14 |
| EP2904366A2 (en) | 2015-08-12 |
| SG11201502302TA (en) | 2015-04-29 |
| NO2818619T3 (en) | 2018-01-06 |
| EP2904366B1 (en) | 2017-12-06 |
| RU2608333C2 (en) | 2017-01-17 |
| MX364359B (en) | 2019-04-22 |
| KR101751149B1 (en) | 2017-06-26 |
| CN104755898A (en) | 2015-07-01 |
| WO2014055523A2 (en) | 2014-04-10 |
| US20150204754A1 (en) | 2015-07-23 |
| BR112015007185A2 (en) | 2017-07-04 |
| CA2885729A1 (en) | 2014-04-10 |
| US9903783B2 (en) | 2018-02-27 |
| AU2013327480B2 (en) | 2016-08-11 |
| AU2013327480A1 (en) | 2015-04-16 |
| RU2015116809A (en) | 2016-11-27 |
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