CN104752004A - Carbon fiber reinforced self-temperature-measurement composite cable with aluminum alloy conductors - Google Patents

Carbon fiber reinforced self-temperature-measurement composite cable with aluminum alloy conductors Download PDF

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Publication number
CN104752004A
CN104752004A CN201310492504.5A CN201310492504A CN104752004A CN 104752004 A CN104752004 A CN 104752004A CN 201310492504 A CN201310492504 A CN 201310492504A CN 104752004 A CN104752004 A CN 104752004A
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China
Prior art keywords
temperature
carbon fiber
enclosed
grating
cable
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Pending
Application number
CN201310492504.5A
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Chinese (zh)
Inventor
韦强启
王永祥
孟哲
姜新斌
刘平
欧阳斌
祝炳臣
高顺林
周汉卿
李习伟
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HENAN ZHONGLU CABLE Co Ltd
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HENAN ZHONGLU CABLE Co Ltd
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Priority to CN201310492504.5A priority Critical patent/CN104752004A/en
Publication of CN104752004A publication Critical patent/CN104752004A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a carbon fiber reinforced self-temperature-measurement composite cable with aluminum alloy conductors. An elastomer is arranged among a plurality of conductors coated with insulating layers, and the section of the elastomer is a quadrangle, four sides of which are concave to be cambered; a carbon fiber reinforced core is arranged at the inner side of the elastomer; a belting layer and a jacket layer coat the outer sides of the four conductors coated with the insulating layers in sequence, a plurality of through holes are annularly distributed on the inner edge of the jacket layer, and the sections of the through holes are elliptic; an optical unit is arranged in a gap between the conductors and the belting layer, and at least one optical fiber is a grating fiber marked with temperature-measuring grating. The carbon fiber reinforced self-temperature-measurement composite cable has the following beneficial effects that the carbon fiber reinforced self-temperature-measurement composite cable has larger intensity and can better replace a copper conductor cable; and communication and real-time cable temperature monitoring can be both realized.

Description

A kind of high purity carbon fiberreinforced aluminium alloy conductor is from thermometric composite cable
Technical field
The present invention relates to cable, specifically a kind of high purity carbon fiberreinforced aluminium alloy conductor is from thermometric composite cable.
Background technology
The power cable of aluminium alloy conductor is mainly applicable in rated voltage 35kV and following electrical power distribution electric system, for power transmission and distribution energy, be widely used in the departments such as electric power, building, industrial and mineral, metallurgy, petrochemical industry, traffic.When current cabling requirements amount continues to increase, copper resource presents peters out, and copper valency also Continued, product use cost is higher.
This power cable, owing to being subject to extraneous extruding in the course of processing, in installation process, causes the interphase interaction of the insulating barrier of cable, easily damaged, conductor is contacted with each other, thus affects the information transmission of cable.
In addition, existing cable tensile strength is not enough, low to natural calamity holding capacity such as freezing sleet; There is photoelectric compound cable now, there is optical fiber communication function and electric power transfer function, the transmission of various control signal, network signal and electric power can be realized, adapted to telecommunications network, use needs that Broadcasting Cable Network, the Internet, the many nets of power network merge.But this photoelectric compound cable temperature rise situation that is in operation cannot be monitored, easily occur to cause the phenomenon of whole cable bad because electrical lead load increase causes to heat up.
Summary of the invention
For overcoming the defect of prior art, the object of the present invention is to provide a kind of high purity carbon fiberreinforced aluminium alloy conductor from thermometric composite cable, structure is simple, effectively solve because external world's extruding causes cable conductor impaired and the adverse consequences contacted with each other, cable has the electric property same with copper core cable simultaneously, with low cost, saving copper resource, cost performance is high, and can self monitor run in the temperature of cable.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of high purity carbon fiberreinforced aluminium alloy conductor is from thermometric composite cable, it is characterized in that, comprise several conductor, the outside of several conductor is enclosed with insulating barrier respectively, be provided with elastomer between the several conductors being enclosed with insulating barrier, elastomer cross section is the quadrangle of four limit indent cambers; Be provided with fibre reinforced core inside elastomer, described fibre reinforced core comprises carbon fiber wire and ceramic fibre silk, after the carbon fiber wire and ceramic fibre skein silk that become stock being closed, adopts resin-dipping, then adopts curing oven to form; The outside being enclosed with four conductors of insulating barrier is enclosed with belting layer, restrictive coating successively, is annularly distributed with several through hole in restrictive coating, and through hole cross section is oval; Described belting layer is the overlapping wrapped formation of multi-layer nonwoven fabrics; A light unit is set being enclosed with in the space between the conductor of insulating barrier and belting layer, described light unit comprises multifiber and the Loose tube set gradually from inside to outside, non-metal reinforced layer and sheath, described Loose tube is enclosed within outside described optical fiber, full dry type water-blocking material is filled in described Loose tube, be provided with many equally distributed water blocking yarns in described non-metal reinforced layer, be embedded with between described non-metal reinforced layer and described sheath and tear rope; At least one optical fiber is inscribe the grating fibers having thermometric grating, and grating fibers forms a grating point for measuring temperature at interval of predetermined distance, and predetermined distance is 300-500 rice.
The invention has the beneficial effects as follows:
Novel structure of the present invention; elastomer is provided with between the insulating barrier of several conductor; annularly through hole is distributed with in restrictive coating; slow down ambient pressure; the conductor protecting cable is injury-free, insulating barrier is damaged can not directly contact; it is unobstructed that the information that ensure that is transmitted; conductor adopts aluminum alloy materials; security performance is better than copper core cable; in addition, the ballistic properties of this aluminium cable is less than copper cable by 40%, and flexility is higher than copper cable by 24%; because the weight of aluminium alloy cable is only 50% of copper cable, also effectively installation cost can be reduced.Realizing on same electric property basis, the direct purchase cost of aluminium alloy cable is lower than copper cable by 40%, and common buildings installation expense can save more than 20%.Peter out in copper resource, when cabling requirements continues to increase, aluminum alloy cable can save great amount of investment.
Have employed ceramic fibre and carbon fiber composite structure, not only there is the advantage of carbon fibre material, and intensity is larger.
As used cable of the present invention in actual production, both can normal transmission of electric energy, can communication be carried out again, self can also carry out temperature survey.Which offers a saving the equipment such as ADSL, the OPGW increased in order to power communication, also can reduce the accidents such as the thunderbolt caused because of OPGW and threaten.The GPS wire temperature measuring equipment of the use taked at present work very high cost can also be saved in addition, save huge cost.Using cable of the present invention as the circuit of transferring electric power time, staff directly can determine the actual bearer situation of circuit to line temperature according to described traverse survey.
The present invention to reinforcement wire on-line monitoring, grasp variations in temperature, improve wire transmission capacity, reduce line loss, improve safe operation of electric network, increase communication backup, solve comprehensive communication plan etc. aspect and all show and provide large economic benefit and social benefit, especially build in environment-friendly type, the controlling the trend of economical society in country instantly with all strength and more demonstrate powerful realistic meaning.
Accompanying drawing explanation
Fig. 1 is cross sectional representation of the present invention;
Fig. 2 is the cross sectional representation of light unit in the present invention.
Embodiment
As shown in Figure 1, a kind of high purity carbon fiberreinforced aluminium alloy conductor is from thermometric composite cable, comprise several conductor 1, the outside of several conductor 1 is enclosed with insulating barrier 2 respectively, elastomer 3 is provided with between the several conductors 1 being enclosed with insulating barrier 2, elastomer 3 insulated conductor can alleviate extraneous extruding force simultaneously, and elastomer 3 cross section is the quadrangle of four limit indent cambers.
Be provided with fibre reinforced core 4 inside elastomer 3, described fibre reinforced core 4 comprises carbon fiber wire and ceramic fibre silk, after the carbon fiber wire and ceramic fibre skein silk that become stock being closed, adopts resin-dipping, then adopts curing oven to form.In the present embodiment, described carbon fiber wire is one, and described ceramic fibre silk is the six roots of sensation.
The outside of four conductors 1 of wrap insulate layer 2 is enclosed with belting layer 8, restrictive coating 6 successively, several through hole 7 is annularly distributed with in restrictive coating 6, through hole 7 cross section is oval, and described belting layer 8 is the overlapping wrapped formation of multi-layer nonwoven fabrics, effectively alleviates the damage that extraneous extruding brings cable.
A light unit 5 is set being enclosed with in the space between the conductor 1 of insulating barrier and belting layer 8, as shown in Figure 2, described light unit 5 comprises multifiber 51 and the Loose tube 52 set gradually from inside to outside, non-metal reinforced layer 53 and sheath 54, Loose tube 52 is enclosed within outside optical fiber 51, full dry type water-blocking material 55 is filled in Loose tube 52, be provided with many equally distributed water blocking yarns 56 in non-metal reinforced layer 53, be embedded with between non-metal reinforced layer 53 and sheath 54 and tear rope 57; At least one optical fiber is inscribe the grating fibers having thermometric grating, and grating fibers forms a grating point for measuring temperature at interval of predetermined distance, and predetermined distance is 300-500 rice.
The present invention adopts the method directly making imprinting grating on optical fiber to carry out the manufacture of thermometric conductor.Be the light sensitivity utilizing fiber optic materials with the grating fibers that optical fiber imprinting becomes, by special processing mode, make to form space phase grating in fibre core, be partially formed the mirror surface of an arrowband, reflection is formed to the light of specific wavelength.When the temperature of optical fiber changes, the surrounding of grating can change along with expanding with heat and contract with cold of optical fiber, and this change can change reflection wavelength, by measuring the wavelength change of reverberation, just can measure the optical fiber temperature sensor of grating present position.Equally, by measuring the delay of reverberation, the position of grating can be learnt.Here it is utilizes the principle of grating fibers thermometric.
Direct quarter, the mode of grating did not produce supplementary load loss, and can not affect measuring distance, this production method is better than the production method of welding.The grating fibers thermometric mode become by optical fiber imprinting is owing to being special optical fiber targetedly, and reflected signal is strong, therefore requires all lower than Raman reflection thermometric mode to the transmitting power of equipment and receiving sensitivity, and the good stability of equipment.The benefit simultaneously brought is far measuring distance, and measuring distance can at more than 100km, and certainty of measurement is within ± 2 DEG C.
At least one optical fiber in these optical fiber carries out inscription grating, carries out inscription grating, by the temperature sensor of utilizing emitted light signal measurement diverse location grating in the position of setting.Here it is achieves and utilizes grating fibers thermometric.The present invention does not need the continuous temperature distribution of measuring whole piece circuit, every 300 ~ 500 meters of measurement points can be selected, or strengthen distribution optical grating point in sag minimum point, select the thermometric mode monitoring circuit variations in temperature of grating fibers, defeated biography capacity can be adjusted by the temperature grasped at any time.Preferably, 300 meters, 400 meters, the 500 meters spacing distances as adjacent point for measuring temperature can be selected.
According to a specific embodiment of the present invention, light unit inside is installed with 24 optical fiber, and 8 optical fiber in these 24 optical fiber carry out inscription grating.All imprinting 15 gratings on every root in these 8 optical fiber, i.e. totally 15 points for measuring temperature on every root.In this embodiment, use 16 optical fiber in 24 optical fiber to carry out communication, utilize 8 imprintings in 24 optical fiber to have the optical fiber of grating to carry out thermometric.Facts have proved, the method can reach good effect.
As used cable of the present invention in actual production, both can normal transmission of electric energy, can communication be carried out again, self can also carry out temperature survey.Which offers a saving the equipment such as ADSL, the OPGW increased in order to power communication, also can reduce the accidents such as the thunderbolt caused because of OPGW and threaten.The GPS wire temperature measuring equipment of the use taked at present work very high cost can also be saved in addition, save huge cost.Using cable of the present invention as the circuit of transferring electric power time, staff directly can determine the actual bearer situation of circuit according to the line temperature measured.

Claims (1)

1. a high purity carbon fiberreinforced aluminium alloy conductor is from thermometric composite cable, it is characterized in that, comprise several conductor, the outside of several conductor is enclosed with insulating barrier respectively, be provided with elastomer between the several conductors being enclosed with insulating barrier, elastomer cross section is the quadrangle of four limit indent cambers; Be provided with fibre reinforced core inside elastomer, described fibre reinforced core comprises carbon fiber wire and ceramic fibre silk, after the carbon fiber wire and ceramic fibre skein silk that become stock being closed, adopts resin-dipping, then adopts curing oven to form; The outside being enclosed with four conductors of insulating barrier is enclosed with belting layer, restrictive coating successively, is annularly distributed with several through hole in restrictive coating, and through hole cross section is oval; Described belting layer is the overlapping wrapped formation of multi-layer nonwoven fabrics; A light unit is set being enclosed with in the space between the conductor of insulating barrier and belting layer, described light unit comprises multifiber and the Loose tube set gradually from inside to outside, non-metal reinforced layer and sheath, described Loose tube is enclosed within outside described optical fiber, full dry type water-blocking material is filled in described Loose tube, be provided with many equally distributed water blocking yarns in described non-metal reinforced layer, be embedded with between described non-metal reinforced layer and described sheath and tear rope; At least one optical fiber is inscribe the grating fibers having thermometric grating, and grating fibers forms a grating point for measuring temperature at interval of predetermined distance, and predetermined distance is 300-500 rice.
CN201310492504.5A 2013-12-31 2013-12-31 Carbon fiber reinforced self-temperature-measurement composite cable with aluminum alloy conductors Pending CN104752004A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105489268A (en) * 2015-12-26 2016-04-13 北海市永达鑫电子有限公司 Signal cable
CN106448853A (en) * 2016-12-05 2017-02-22 南通沃特光电科技有限公司 Flexible cable with resilient core
CN106710678A (en) * 2016-10-31 2017-05-24 鄂尔多斯市众致电缆科技有限公司 Capacity increasing fireproof wire

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001291429A (en) * 2000-04-07 2001-10-19 Furukawa Electric Co Ltd:The Overhead power line and optical fiber composite overhead earth-wire
CN202159523U (en) * 2011-07-29 2012-03-07 宁波东方电缆股份有限公司 Optical fiber composite low-voltage cable
CN202183262U (en) * 2011-08-03 2012-04-04 安徽中安海兴电缆集团有限公司 Aluminum alloy conductor power cable
CN202512943U (en) * 2012-04-20 2012-10-31 河南科信电缆有限公司 Temperature measurement carbon fiber photoelectric composite cable
CN202512945U (en) * 2012-04-20 2012-10-31 河南科信电缆有限公司 Carbon-fiber photoelectric composite cable with temperature measuring optical grating
CN202512944U (en) * 2012-04-20 2012-10-31 河南科信电缆有限公司 Carbon fiber photoelectric composite cable with temperature measurement function

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001291429A (en) * 2000-04-07 2001-10-19 Furukawa Electric Co Ltd:The Overhead power line and optical fiber composite overhead earth-wire
CN202159523U (en) * 2011-07-29 2012-03-07 宁波东方电缆股份有限公司 Optical fiber composite low-voltage cable
CN202183262U (en) * 2011-08-03 2012-04-04 安徽中安海兴电缆集团有限公司 Aluminum alloy conductor power cable
CN202512943U (en) * 2012-04-20 2012-10-31 河南科信电缆有限公司 Temperature measurement carbon fiber photoelectric composite cable
CN202512945U (en) * 2012-04-20 2012-10-31 河南科信电缆有限公司 Carbon-fiber photoelectric composite cable with temperature measuring optical grating
CN202512944U (en) * 2012-04-20 2012-10-31 河南科信电缆有限公司 Carbon fiber photoelectric composite cable with temperature measurement function

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105489268A (en) * 2015-12-26 2016-04-13 北海市永达鑫电子有限公司 Signal cable
CN106710678A (en) * 2016-10-31 2017-05-24 鄂尔多斯市众致电缆科技有限公司 Capacity increasing fireproof wire
CN106448853A (en) * 2016-12-05 2017-02-22 南通沃特光电科技有限公司 Flexible cable with resilient core

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