CN104749094A - Manufacturing method of atmospheric corrosion monitoring sensor - Google Patents
Manufacturing method of atmospheric corrosion monitoring sensor Download PDFInfo
- Publication number
- CN104749094A CN104749094A CN201310741687.XA CN201310741687A CN104749094A CN 104749094 A CN104749094 A CN 104749094A CN 201310741687 A CN201310741687 A CN 201310741687A CN 104749094 A CN104749094 A CN 104749094A
- Authority
- CN
- China
- Prior art keywords
- kinds
- line
- corrosion monitoring
- atmospheric corrosion
- monitoring sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
The invention relates to a manufacturing method of an atmospheric corrosion monitoring sensor and belongs to the field of atmospheric corrosion monitoring of materials. Two different kinds of metal wires or threads enwind a surface-insulated cylinder side by side. The two kinds of metal wires or threads are insulated from each other. The outer surface of each kind of metal wires or threads is separately electrically contacted with the atmospheric environment. The two kinds of metal wires or threads are respectively led out with leads so as to form a Kovar cell sensor. Materials are easily available during the manufacturing process. By controlling thickness of vanished wire insulating layer, grinding depth and other factors, spacing distance between two metals is easy to control. The method has strong operationality. As there is no need to permeate insulation paste into a deep metal slit, metal of the sensor will not be damaged due to corrosion in the metal slit. Thus, reliability and endurance of the sensor are greatly enhanced.
Description
Technical field
The present invention relates to a kind of manufacture method of atmospheric corrosion monitoring sensor, belong to the atmospheric corrosion monitoring field of material.
Background technology
Material corrosion is in an atmosphere the important way of material damage, and the atmospheric corrosion of observation and research material is the important topic of investigation of materials and application.Conventional method by Buddhist nun's battery-type sensors detecting material atmospheric corrosion can be cut down.Its ultimate principle is the corrosion by detecting micro-electric current that two kinds of different metal materials produce because the potential of material is different under thin liquid film state and detecting material.
In order to obtain measurable electric current, what can cut down the general manufacture method of Buddhist nun's battery sensor is be arranged under the overlay interlaced for the multi-disc thin plate of bi-material, separate with very thin insulating material in the middle of thin plate, form an assembly, and again the facade (directly in sheet plane) of assembly be polished flat and expose two kinds of metallic matrixes, form the sensitive surface of sensor.When having dewfall, rain, snow etc. to produce thin liquid film in sensitive surface, will because of corrosion generation observable corrosion current between two kinds of metal materials.This method manufacture can cut down Buddhist nun's battery sensor because will obtain as far as possible responsive detectable electric current, needs the spacing of guarantee two kinds of sheet metals as far as possible little, mutually insulated; Want multi-disc metal to be mutually staggered simultaneously, manufacture and acquire a certain degree of difficulty.Because sheet metal interval is very little, the gap of certain depth is had between sheet, insulating gel infiltrates difficulty, the change of the sensor construction that often can cause because of causing thin slice generation self-corrosion between the liquid infiltration sheet metal in sensitive surface during sensor uses and destruction, sensor corrosion current value alters a great deal with the prolongation of service time, often reaches 10%; The serviceable life (with curent change 20% for inefficacy foundation) of sensor only has 1-2, half a year at least.
Summary of the invention
The object of this invention is to provide and a kind of easyly can cut down Buddhist nun's battery sensor manufacture method reliably, ensure convenience in manufacture process and can control, reducing in use procedure and occur sensor self-corrosion breakoff phenomenon.
A kind of manufacture method of atmospheric corrosion monitoring sensor, two kinds of different types of tinsels or line are comprised the steps: closely to be wrapped in side by side on the right cylinder of surface insulation, mutually insulated between two kinds of tinsels or line, two kinds of tinsels or line wire separately and atmospheric environment electrical contact, are drawn formation and can be cut down Buddhist nun's battery sensor by the outside surface of often kind of tinsel or line respectively.
In the tinsel of two kinds of different materials or line, at least one is surface with the tinsel of insullac or line; The tinsel of two kinds of different materials or the diameter of line is identical or substantially identical.The material of tinsel or line can be selected from the metal or alloy such as iron, copper, aluminium.
Two kinds of different types of tinsels or line wound side by side are after surface scribbles on the right cylinder of uncured insulating gel, and tinsel after winding or line outside surface apply insulating gel again, expose to the open air out after adhesive curing by grinding by metal surface.
Described right cylinder is organic glass or plastic cylinder; May also be the metallic conductor of surface through insulation processing, described insulating gel is curable resin or glue, as epoxy resin.
Concrete manufacture process of the present invention: the right cylinder selecting surface insulation, is coated with one deck insulating gel by its surface; The tinsel that selection two kinds of diameters are substantially identical simultaneously or line, wherein at least one is the insulated conductor of surface with insullac; Two kinds of tinsels or line individual layer are closely wound in periphery side by side; Tinsel after winding or line outside surface are coated with one deck insulating gel, are full of in the space between tinsel; After insulating gel solidification, grinding from insulating gel outside surface, exposes two kinds of metallic matrixes, and now two kinds of intermetallics insulate and have certain spacing, two kinds of tinsels or line wire are drawn formation respectively and can cut down Buddhist nun's battery sensor.
The advantage of the inventive method: in manufacture process, material is easy to get, be easy to control two kinds of intermetallic spacing distances by controlling the factors such as magnet wire insulation layer thickness, grinding depth, method is workable; Owing to not needing to be infiltrated by insulating gel in dark metal slit, there is not the damage caused because of corrosion in metal slit in sensor metal, reliability and the permanance of sensor improve greatly.
Below by the drawings and specific embodiments, the present invention will be further described, but and do not mean that limiting the scope of the invention.
Accompanying drawing explanation
Fig. 1 is that two kinds of metal wires are wound around schematic diagram on the cylinder.
Embodiment
As shown in Figure 1, wherein, A is metal wire 1, B be metal wire 2, C is right cylinder.Concrete manufacture process of the present invention is, select the right cylinder C of a surface insulation, its surface is coated with the curable glue of the thin insulation of one deck, the tinsel simultaneously selecting two kinds of diameters substantially identical or line A and B, i.e. metal wire 1 and metal wire 2, wherein at least one is the insulated conductor of surface with insullac.Two kinds of metal wire A and B individual layer are closely wound in side by side above-mentioned right cylinder C surface, as shown in Figure 1.Be coated with one deck glue again at winding body outside surface after forming certain winding area, the space between tinsel A and B is full of.After colloid solidification, grinding from colloid outside surface, exposes two kinds of metallic matrixes, and now two intermetallics insulate and have certain spacing.Two kinds of metal wire A and B wire are drawn respectively just formed and can cut down Buddhist nun's battery sensor.
Embodiment 1
Select diameter to be iron wire and the copper wire of 1mm, wherein copper cash is enamel insulated wire.Skim epoxy resin coated by the organic glass cylinder of diameter 50mm, before resin solidification, iron wire and copper cash wound side by side are enclosed at right cylinder 50, and then fill epoxy resin in wire surface, after epoxy resin cure, the right cylinder outside diameter after winding is worn into 51mm by upper grinding machine, and now two kinds of tinsels all expose to the open air out, insulation is good simultaneously, iron wire and copper wire is drawn respectively just formation one and can cut down Buddhist nun's battery corrosion sensor.
After sensor completes, immerse in 1%NaCl aqueous solution and measure its initial current value I
0.Sensor is exposed under field conditions (factors) to the open air (use) certain hour again, then surface finish, immerse in 1%NaCl aqueous solution and measure its current value I
i, calculate (I
i– I
0)/I
0obtain the situation of change of its current value with exposure time, result is as shown in table 1.Find out from table 1 result, within the test period of 4 years, the current variation value of sensor is no more than 6%, and the linearity is good, and the life-span is greater than 4 years.
Table 1 sensor current value is with situation of change service time
| Exposure time (moon) | 3 | 6 | 12 | 18 | 24 | 36 | 48 |
| Curent change (%) | 4.0 | 5.0 | 3.1 | 6.0 | 3.5 | 4.0 | 5.1 |
Embodiment 2
Diameter is selected to be aluminium wire and the copper wire of 2mm, wherein copper cash is enamel insulated wire, and the engineering plastics cylinder of diameter 60mm coats skim epoxy resin, before resin solidification, by aluminium wire and copper cash wound side by side 40 circles on the cylinder, and then fill epoxy resin in wire surface.After epoxy resin cure, the cylindrical outer surface diameter after winding is worn into 62mm by upper grinding machine, and now two kinds of tinsels all expose to the open air out, and insulation is good simultaneously, aluminium wire and copper wire is drawn just formation one with wire respectively and can cut down Buddhist nun's battery corrosion sensor.
After sensor is carried out, immerse in 1%NaCl aqueous solution and measure its initial current value I
0.Sensor is exposed under field conditions (factors) to the open air (use) certain hour again, then surface finish, immerse in 1%NaCl aqueous solution and measure its current value I
i, calculate (I
i– I
0)/I
0obtain the situation of change of its current value with exposure time, result is as shown in table 2.Find out from table 2 result, within the test period of 5 years, the current variation value of sensor is no more than 8%, and the linearity is good, and the life-span is greater than 5 years.
Table 2 sensor current value is with situation of change service time
| Exposure time (moon) | 6 | 12 | 24 | 36 | 48 | 60 |
| Curent change (%) | 5.3 | 3.3 | 3.3 | 8.0 | 5.0 | 7.0 |
Claims (6)
1. the manufacture method of an atmospheric corrosion monitoring sensor, comprise the steps: two kinds of different types of tinsels or line wound side by side on the right cylinder of surface insulation, mutually insulated between two kinds of tinsels or line, two kinds of tinsels or line wire separately and atmospheric environment electrical contact, are drawn formation and can be cut down Buddhist nun's battery sensor by the outside surface of often kind of tinsel or line respectively.
2. the manufacture method of atmospheric corrosion monitoring sensor according to claim 1, is characterized in that: in described tinsel or line, and at least one is surface with the tinsel of insullac or line.
3. the manufacture method of atmospheric corrosion monitoring sensor according to claim 1, is characterized in that: the diameter of two kinds of tinsels or line is identical.
4. the manufacture method of atmospheric corrosion monitoring sensor according to claim 1, it is characterized in that: two kinds of different types of tinsels or line wound side by side scribble on the right cylinder of uncured insulating gel on surface, then tinsel after winding or line outside surface apply insulating gel again, expose to the open air out after adhesive curing by grinding by metal surface.
5. the manufacture method of atmospheric corrosion monitoring sensor according to claim 1, is characterized in that: described right cylinder is organic glass, plastic cylinder or the surface metallic conductor through insulation processing.
6. the manufacture method of atmospheric corrosion monitoring sensor according to claim 1, is characterized in that: described insulating gel is curable resin or glue.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310741687.XA CN104749094B (en) | 2013-12-27 | 2013-12-27 | A kind of manufacture method of atmospheric corrosion monitoring sensor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310741687.XA CN104749094B (en) | 2013-12-27 | 2013-12-27 | A kind of manufacture method of atmospheric corrosion monitoring sensor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104749094A true CN104749094A (en) | 2015-07-01 |
| CN104749094B CN104749094B (en) | 2018-02-23 |
Family
ID=53589107
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310741687.XA Active CN104749094B (en) | 2013-12-27 | 2013-12-27 | A kind of manufacture method of atmospheric corrosion monitoring sensor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104749094B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105606668A (en) * | 2015-12-21 | 2016-05-25 | 国网安徽省电力公司淮北供电公司 | Electrochemical thin-film condensation sensor |
| CN107449727A (en) * | 2017-07-28 | 2017-12-08 | 北京科技大学 | One kind utilizes the corrosive method of corrosion sensor continuous monitoring wild environment |
| CN108872049A (en) * | 2018-06-21 | 2018-11-23 | 浙江钱浪智能信息科技有限公司 | A kind of flexible sensor and monitoring method suitable for big data monitoring corrosiveness of the environment |
| CN109520920A (en) * | 2018-12-07 | 2019-03-26 | 国网山东省电力公司电力科学研究院 | Intelligent atmospheric corrosion detector |
| CN109612919A (en) * | 2018-12-07 | 2019-04-12 | 国网山东省电力公司电力科学研究院 | A method of for detecting galvanic couple type atmospheric corrosion sensor |
| CN109612918A (en) * | 2018-12-07 | 2019-04-12 | 国网山东省电力公司电力科学研究院 | Atmospheric corrosion sensor and preparation method thereof |
| CN110501282A (en) * | 2018-05-16 | 2019-11-26 | 马自达汽车株式会社 | Wetness sensor and the corrosion tests carried out with the sensor |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2432576Y (en) * | 2000-06-28 | 2001-05-30 | 中国科学院金属研究所 | Multifunctional corrosion real-time detection probe |
| CN101893544A (en) * | 2010-07-02 | 2010-11-24 | 中国兵器工业第五九研究所 | Surface wettability sensor |
-
2013
- 2013-12-27 CN CN201310741687.XA patent/CN104749094B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2432576Y (en) * | 2000-06-28 | 2001-05-30 | 中国科学院金属研究所 | Multifunctional corrosion real-time detection probe |
| CN101893544A (en) * | 2010-07-02 | 2010-11-24 | 中国兵器工业第五九研究所 | Surface wettability sensor |
Non-Patent Citations (1)
| Title |
|---|
| 宣卫芳等: "《装备与自然环境试验》", 30 November 2011 * |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105606668A (en) * | 2015-12-21 | 2016-05-25 | 国网安徽省电力公司淮北供电公司 | Electrochemical thin-film condensation sensor |
| CN107449727A (en) * | 2017-07-28 | 2017-12-08 | 北京科技大学 | One kind utilizes the corrosive method of corrosion sensor continuous monitoring wild environment |
| CN110501282A (en) * | 2018-05-16 | 2019-11-26 | 马自达汽车株式会社 | Wetness sensor and the corrosion tests carried out with the sensor |
| CN108872049A (en) * | 2018-06-21 | 2018-11-23 | 浙江钱浪智能信息科技有限公司 | A kind of flexible sensor and monitoring method suitable for big data monitoring corrosiveness of the environment |
| CN109520920A (en) * | 2018-12-07 | 2019-03-26 | 国网山东省电力公司电力科学研究院 | Intelligent atmospheric corrosion detector |
| CN109612919A (en) * | 2018-12-07 | 2019-04-12 | 国网山东省电力公司电力科学研究院 | A method of for detecting galvanic couple type atmospheric corrosion sensor |
| CN109612918A (en) * | 2018-12-07 | 2019-04-12 | 国网山东省电力公司电力科学研究院 | Atmospheric corrosion sensor and preparation method thereof |
| CN109612919B (en) * | 2018-12-07 | 2021-06-18 | 国网山东省电力公司电力科学研究院 | Method for detecting galvanic couple type atmospheric corrosion sensor |
| CN109612918B (en) * | 2018-12-07 | 2021-06-22 | 国网山东省电力公司电力科学研究院 | Atmospheric corrosion sensor and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104749094B (en) | 2018-02-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104749094A (en) | Manufacturing method of atmospheric corrosion monitoring sensor | |
| CN104272076B (en) | Leakage detector | |
| CN105004770A (en) | Electrochemical sensor used for atmosphere corrosive monitoring, and application method thereof | |
| CN103398795B (en) | A kind of waterproof and dampproof temperature sensor | |
| CN206192269U (en) | Resistance strain gauge's improvement structure | |
| CN103644997A (en) | Piezoelectric intelligent material based bolt pre-tightening force sensor | |
| CN103076376B (en) | Metal and applying coating metal erosion state verification array electrode | |
| CN104374313A (en) | Resistance strain gauge under harsh environment | |
| JP2019200141A (en) | Moisture sensor and corrosion test method using the same | |
| CN105424590A (en) | Sensor and detection method for atmosphere corrosion detection of steel member or test piece | |
| JP2015021871A (en) | Deterioration detection method, method of manufacturing sensor, and sensor | |
| CN204551316U (en) | A kind of self power generation deceleration strip | |
| CN203629737U (en) | Bolt state monitoring sensor | |
| CN106197775A (en) | A kind of pressure transducer | |
| CN204199204U (en) | A kind of traffic detection sensor | |
| CN106085845A (en) | Cell electroporation chip apparatus based on U-shaped groove microelectrode array and processing method thereof | |
| CN205898738U (en) | Two microelectrode electrochemical device suitable for evaluation of organic coating normal position | |
| KR20180018291A (en) | Friction detection system and sensor for external motion | |
| CN207717599U (en) | A kind of embedded type sensor device suitable for the detection of corrosion-inhibiting coating electrochemistry noise | |
| CN206271489U (en) | High performance lighning proof type piezo-resistance | |
| CN101408554A (en) | Method for detecting flow speed with orientation selectivity by thermal balance | |
| CN102636233A (en) | Water drop and water-logging sensor | |
| CN203596231U (en) | Surface mounting type piezoresistor | |
| CN203434758U (en) | Tile shaped neodymium iron boron magnet | |
| CN104931542A (en) | Method for monitoring composite material solidification process through carbon nano tube coating glass fibers |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190626 Address after: 101407 No. 11 Xingke East Street, Yanqi Economic Development Zone, Huairou District, Beijing Patentee after: Research Institute of engineering and Technology Co., Ltd. Address before: No. 2, Xinjie street, Xicheng District, Beijing, Beijing Patentee before: General Research Institute for Nonferrous Metals |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210726 Address after: 101407 No.11, Xingke East Street, Yanqi Economic and Technological Development Zone, Huairou District, Beijing Patentee after: Youyan metal composite technology Co.,Ltd. Address before: 101407 No. 11 Xingke East Street, Yanqi Economic Development Zone, Huairou District, Beijing Patentee before: YOUYAN ENGINEERING TECHNOLOGY RESEARCH INSTITUTE Co.,Ltd. |
|
| TR01 | Transfer of patent right |