CN104742221A - Automatic and continuous tile blank stamping device - Google Patents

Abstract

The invention discloses an automatic continuous stamping tile blank device, which comprises a frame, a chassis is installed on the frame, and a multi-station turntable is arranged above the chassis. The lower formwork is detachable, and there is a detachable upper formwork that extrudes the upper surface of the tile billet just above the lower formwork. The upper formwork is connected with a power device, and the multi-station turntable is connected with the motor through the transmission device; among them, the multi-station turntable is uniform Five stations are distributed, and the distance between each station is 72°. The five stations respectively represent five processes: tile blank placement, tile stamping, automatic molding tile removal, manual molding tile removal, and tile blank oiling. The lower templates are placed on the stations, five universal balls are uniformly installed on the lower surface of the multi-station turntable, and the universal balls are arranged directly below the five stations, and the upper surface of the chassis is provided with universal ball tracks. There are five grooves in the track which are lower than the surface of the track to accommodate the Vientiane balls.

Description

An automatic continuous stamping tile blank device

technical field

The invention relates to the field of tile-making mechanical equipment, in particular, the invention relates to an automatic continuous stamping tile blank device.

Background technique

The tile-making machine is the main tile-making equipment in the field of construction machinery in my country. The existing small-scale enterprise molded tile-pressing machines mostly have fixed workbenches, and the workbench is only equipped with a tile blank lower mold, which can only complete the tile-making process. A process in the process, resulting in low equipment utilization, low degree of automation, and low efficiency.

The molds of the existing tile making machines are all non-detachable, and the tile making machines can only stamp and form tile blanks of the same shape, and the interchangeability of the tile making molds is poor.

In view of the deficiencies in the prior art, the present invention is proposed.

Contents of the invention

The technical problem to be solved by the present invention is to provide an automatic continuous stamping tile blank device which can work continuously, has high equipment utilization rate and high efficiency.

The technical solution provided by the present invention is: an automatic continuous punching tile blank device, including a frame, a chassis is installed on the frame, a multi-station turntable is arranged above the chassis, and extrusion tiles are installed on the multi-station turntable. The detachable lower formwork on the lower surface of the billet, the detachable upper formwork for extruding the upper surface of the tile billet is arranged directly above the lower formwork, the upper formwork is connected with a power device, and the multi-station turntable is connected with the motor through a transmission device; among them, the multi-station The turntable is evenly distributed with five stations, and the distance between each station is 72°. The five stations represent five processes respectively: tile blank placement, tile stamping, automatic molding tile taking, manual molding tile taking, and tile blank loading. Oil, each station is equipped with a lower template, five universal balls are evenly installed on the lower surface of the multi-station turntable, and the universal balls are arranged directly below the five stations, and the upper surface of the chassis There is a universal ball track, and there are five grooves in the track that are lower than the surface of the track for accommodating universal balls;

The upper template is installed on the punch of the hydraulic cylinder through a double-ended stud.

The automatic rotary indexing of the multi-station turntable and the movement state of the hydraulic cylinder piston are automatically controlled by a programmable controller.

The transmission device includes a transmission shaft, the multi-station turntable is mounted on the transmission shaft through a key, the bottom of the transmission shaft is provided with a helical gear, the helical gear meshes with the bevel gear, and the bevel gear is connected to the motor through a coupling and a reducer .

The transmission shaft is connected with the chassis through a thrust bearing.

The motor is a servo motor.

The beneficial effects of the present invention are:

The invention uses a multi-station turntable for stamping, which has a compact structure, continuous operation, high equipment utilization rate, high degree of automation, and greatly improved efficiency. The upper and lower templates are detachable, and tile blanks of various shapes can be stamped.

Description of drawings

A more complete and better understanding of the invention, and many of its attendant advantages, will readily be learned by reference to the following detailed description when considered in conjunction with the accompanying drawings, but the accompanying drawings illustrated herein are intended to provide a further understanding of the invention and constitute A part of the present invention, the exemplary embodiment of the present invention and its description are used to explain the present invention, and do not constitute an improper limitation of the present invention, wherein:

Fig. 1 is a schematic diagram of the overall structure of the present invention;

Fig. 2 is the view of Fig. 1 arrow A direction;

Fig. 3 is the front view of chassis;

Fig. 4 is a schematic diagram of the structure of the lower formwork in Fig. 1;

In the figure 1-frame; 2-servo motor; 3-reducer; 4-coupling; 5-bevel gear; 6-helical gear; 7-transmission shaft; 8-universal ball; 9-thrust bearing; 10-chassis; 11-key; 12-turntable; 13-upper template; 14-hydraulic cylinder; 15-stud; 16-groove; 17-ball raceway;

Detailed ways

In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

As shown in Fig. 1, Fig. 2 and Fig. 3, an automatic continuous stamping tile blank device according to the present invention includes a frame 1 on which a multi-station turntable 12 and a chassis 10 are installed, and the multi-station turntable 12 is located at Above the chassis 10, the multi-station turntable 12 can be installed with a lower formwork 18 for extruding the lower surface of the tile, and directly above the lower formwork 18 is an upper formwork 13 for extruding the upper surface of the tile, and the upper formwork 13 is connected to a power device, the multi-station turntable 12 is connected with the servo motor 2 through a transmission device.

There are evenly five stations on the multi-station turntable 12, and five stations can place five lower formworks 18. In this embodiment, the five stations can continuously realize five processes in the tile-making process: tile blanks Placement, stamping of tile blanks, automatic taking of forming tiles, manual taking of forming tiles, oiling of bottom mold.

Five universal balls 8 are evenly installed on the lower surface of the multi-station turntable 12, and the universal balls 8 are installed directly below the upper template 13.

The universal ball 8 raceway is provided on the chassis, and in this embodiment, five grooves 16 for accommodating the universal ball 8 that are evenly provided with a smooth transition below the surface of the raceway 17 are provided.

The turntable 12 is located above the chassis 10. In this embodiment, the lower surface of the turntable 12 is not combined with the upper surface of the chassis 10 during the rotation process, which fully reduces friction. Combining the upper and lower surfaces, the chassis 10 provides sufficient support for the turntable 12 .

The multi-station turntable 12 is connected to the servo motor 2 through the transmission device. In this embodiment, the multi-station turntable is connected to the transmission shaft 7 through the key 11, and the chassis 10 is connected to the transmission shaft 7 through the thrust bearing 9. The power of the transmission shaft 7 It is connected with the servo motor 2 through the transmission of the helical gear 6, the transmission of the bevel gear 5, the coupling 4 and the reducer 3.

The upper template 13 is connected with a power device, and the upper template 13 is connected with the punch of the hydraulic cylinder 14 through a double-headed stud 15, that is, the upper template 13 is detachable, and the power device is a hydraulic cylinder 14, and the movement state of the piston of the hydraulic cylinder 14 adopts programmable control automatic control.

The rotation of the multi-station turntable 12 is intermittent rotation, and each rotation is stopped at 72° for a period of time, and its intermittent rotation is automatically controlled by a programmable controller.

The working process of the present invention: when the tile blank flows from the assembly line to the lower template 18, the programmable controller automatically controls the servo motor 2 to drive through the reducer 3, the coupling 4, the bevel gear 5, the helical gear 6, and the transmission shaft 7. After the turntable 12 rotates 72 °, the turntable 12 stops rotating, and now the upper template 13 on the hydraulic cylinder band 14 moving punches carries out stamping tile blank. After punching and forming, the upper template 13 rises, and the turntable 12 rotates 72° and stops. At this time, the automatic tile taking equipment can be used to remove the formed tiles. At the same time, the hydraulic cylinder 14 drives the upper template 13 on the punch to the next lower template. The tile base is stamped, and the joint surface of the lower formwork 18 can be cleaned and oiled after the shaped tile is taken away. When the automatic taking of molding tiles cannot work normally, workers also have time to manually take molding tiles. The tile blanks continuously flow from the assembly line to the lower formwork 18. The present invention works continuously, has high equipment utilization rate and high degree of automation.

The description of the above examples is only used to help understand the core ideas of the present invention; meanwhile, for those of ordinary skill in the art, according to the ideas of the present invention, there will be changes in the specific implementation methods and application ranges. , the contents of this specification should not be construed as limiting the present invention.

Claims (6)

1. An automatic continuous stamping tile billet device, including a frame, a chassis is installed on the frame, and a multi-station turntable is arranged above the chassis, and it is characterized in that: the multi-station turntable is equipped with an extrusion tile bottom There is a detachable lower template on the surface, and a detachable upper template for extruding the upper surface of the tile billet is arranged directly above the lower template. Five stations are evenly distributed, and the distance between each station is 72°. The five stations represent five processes: tile blank placement, tile stamping, automatic molding tile removal, manual molding tile removal, and tile blank oiling. A lower template is placed on each station, five universal balls are evenly installed on the lower surface of the multi-station turntable, and the universal balls are arranged directly below the five stations, and the upper surface of the chassis is provided with The universal ball track has five grooves lower than the surface of the track for accommodating universal balls. 2. An automatic continuous stamping tile blank device according to claim 1, characterized in that: the power device is a hydraulic cylinder, and the upper template is installed on the punch of the hydraulic cylinder through a double-ended stud. 3. An automatic continuous stamping tile blank device as claimed in claim 1, characterized in that: the automatic rotary indexing of the multi-station turntable and the movement state of the hydraulic cylinder piston are automatically controlled by a programmable controller. 4. An automatic continuous stamping tile blank device as claimed in claim 1, characterized in that: the transmission device includes a transmission shaft, the multi-station turntable is mounted on the transmission shaft through keys, and the bottom of the transmission shaft is provided with The helical gear meshes with the bevel gear, and the bevel gear is connected with the motor through a coupling and a reducer. 5. An automatic continuous stamping tile blank device as claimed in claim 4, characterized in that: the transmission shaft is connected to the chassis through a thrust bearing. 6. An automatic continuous stamping tile blank device according to claim 1, characterized in that: the motor is a servo motor.