CN104742000A - Automatic environment-friendly dust collecting rotor polishing machine tool apparatus and application method thereof - Google Patents
Automatic environment-friendly dust collecting rotor polishing machine tool apparatus and application method thereof Download PDFInfo
- Publication number
- CN104742000A CN104742000A CN201510170630.8A CN201510170630A CN104742000A CN 104742000 A CN104742000 A CN 104742000A CN 201510170630 A CN201510170630 A CN 201510170630A CN 104742000 A CN104742000 A CN 104742000A
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- CN
- China
- Prior art keywords
- polishing
- machine tool
- environment
- workpiece
- dust suction
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/16—Machines or devices using grinding or polishing belts; Accessories therefor for grinding other surfaces of particular shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/061—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
- B24B41/062—Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically between centres; Dogs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
- B24B55/08—Dust extraction equipment on grinding or polishing machines specially designed for belt grinding machines
Abstract
The invention provides an automatic environment-friendly dust collecting rotor polishing machine tool apparatus and an application method thereof. The automatic environment-friendly dust collecting rotor polishing machine tool apparatus comprises a frame, a main shaft speed change mechanism, a clamping mechanism, an automatic traveling polishing mechanism and a dust collection mechanism; the apparatus is characterized in that the dust collection mechanism is fixed on the automatic traveling polishing mechanism; the apparatus is a special environment-friendly simple apparatus mainly for polishing spiral curved surfaces of the rotors of screw pumps, screw drills and the like; the spiral curved surfaces of the rotors are polished, so that the surface quality of a workpiece can be improved; the workpiece has good working performance; the apparatus is relatively high in automation degree and the application of labor in the step is reduced.
Description
Technical field
The present invention relates to a kind of to the burnishing machine equipment of helicoid hydraulic motor rotor environment-friendly automatic dust suction and using method, belong to machining special equipment field.
Technical background
In recent years, because the demand of petroleum resources is increasing, so China accelerates development in drilling technology, promote the development of mud motor, thus promoted the development of a series of proprietary machine tool of mud motor.Original polissoir production cost is higher, and the production cycle is longer, processed complex, and polishing precision is not high, and automaticity is lower.Consider production, processing, price, the factors such as quality, still need invention novel lathe equipment to replace.
Patent of the present invention is mainly for the special environment protection simple machine of some spiral camber polishings such as screw pump, helicoid hydraulic motor rotor, polishing is carried out to rotor helical-screw curved surface, improve the surface quality of workpiece, workpiece is made to have a good service behaviour, in the process of some spiral camber batch machining of reply screw pump, helicoid hydraulic motor rotor etc., automaticity is higher, reduce the application of manpower in this operation, thus more can reduce the scale error of processing, improve the quality of processed finished products and reduce disqualification rate, thus increasing economic efficiency.This device fabrication fabrication cycle is short simultaneously, and applicable sexual valence is higher, moderate.
Summary of the invention
Patent of the present invention solves its technical problem and realizes primarily of following technical scheme:
A polishing rotor machine tool for environment-friendly automatic dust suction, comprises frame, main shaft speed change mechanism, clamping mechanism, automatically walking polishing mechanism and dust collection mechanism, and described dust collection mechanism is fixed on walks on polishing mechanism automatically.
Further, described frame comprises panel, longeron, crossbeam, supporting leg and base plate, and adopt the mode of welding to be connected by described parts, longeron, supporting leg and crossbeam can be one or more, also comprise and are fixed on tooth bar installing plate on panel and guide rails assembling plate.
Further, described automatic walking polishing mechanism is connected with gear, walks under the drive of gear along line slideway on tooth bar.
Further, described automatic walking polishing mechanism comprises column composition, lever arm, belt sander composition and body cover, and the driving wheel, driven pulley and the castor that are connected by abrasive band that body cover is arranged; .
Further, described main shaft speed change mechanism comprises frequency conversion speed-down machine, is connected with axle by the cover be linked in sequence with clamping mechanism.
Further, described clamping mechanism comprises chuck terminal pad, short cylindrical type three-jaw self-centering chuck, the support of anti-amount of deflection and tailstock jacking mechanism, described anti-amount of deflection Support Position is in the centre position of workpiece to be processed, and described tailstock jacking mechanism is positioned at the afterbody of workpiece to be processed.
Further, described anti-amount of deflection supports and comprises holder, back-up block and protective plate, and described holder is connected by leading screw and nut with supporting seat, adjusting screw and nut, can adjust the height of back-up block.
Further, described dust collection mechanism comprises multiple wing type centrifugal blower fan, upper box, lower box and screen pack, filter cylinder gland and lower box are linked together by strainer by upper box, screen pack is arranged at lower box inside, also comprise the airduct utilizing larynx hoop to be fixed on lower box lower end, and be arranged on the upper hand hole gland on upper box.
The using method of the polishing rotor machine tool of a kind of environment-friendly automatic dust suction of the present invention, first the position of anti-amount of deflection support is adjusted according to Workpiece length, mobile tailstock pushing-tight device, clamps workpiece with short cylindrical type three-jaw self-centering chuck and tailstock pushing-tight device; Then, adjustment walks polishing mechanism automatically to workpiece to be processed height and angle position; Then start main shaft speed change mechanism, drive workpiece to rotate, open dust collection mechanism and polishing mechanism of automatically walking, abrasive band rotates, and workpiece is carried out to the polishing operation of environmental-protecting dust.
Adopt said structure, the present invention has following beneficial effect:
(1) fuselage sections in the present invention, is made up of weldment, and cost is low, and processing is simple, and the process-cycle is short.
(2) the main shaft speed change mechanism in the present invention, the speed rotated by this institutional adjustment workpiece, thus ensure different workpiece, different spiral camber, higher crudy can be reached under different rotating speeds.
(3) clamping mechanism in the present invention, two ends adopt chuck and jacking mechanism, by Workpiece clamping; Middle adopt anti-amount of deflection bracing or strutting arrangement, prevent that workpiece is long certain amount of deflection in polishing process, polishing is uneven.
(4) the automatic walking polishing mechanism in the present invention, the automatic drive of walking polishing mechanism motor and the drive of walking mechanism motor, pass through abrasive band, carry out automatic polishing technique, save manpower greatly, save process time, raise the efficiency, and polishing is even, quality is higher, and batch polishing production qualification rate reaches absolutely.
(5) dust collection mechanism in the present invention, automatically walk on polishing mechanism by being connected to, follow walking polishing mechanism motion automatically, absorb the heavy metal particles thing in polishing process, greatly reduce heavy metal particles thing and suspend in atmosphere to the harm of staff's health.
Accompanying drawing explanation
Fig. 1 is the polishing rotor machine tool schematic overview of a kind of environment-friendly automatic dust suction of the present invention.
Fig. 2 is the polishing rotor machine tool front view of a kind of environment-friendly automatic dust suction of the present invention.
Fig. 3 is the polishing rotor machine tool top view of a kind of environment-friendly automatic dust suction of the present invention.
Fig. 4 is the polishing rotor machine tool side view of a kind of environment-friendly automatic dust suction of the present invention.
Fig. 5 is the front view of frame of the present invention.
Fig. 6 is the top view of frame of the present invention.
Fig. 7 is the side view of frame of the present invention.
Fig. 8 is the front view of anti-amount of deflection bracing or strutting arrangement of the present invention
Fig. 9 is the side view of anti-amount of deflection bracing or strutting arrangement of the present invention.
Figure 10 is the front view of dust collection mechanism of the present invention.
Figure 11 is the internal structure view of dust collection mechanism of the present invention.
Figure 12 is the partial structurtes view of dust collection mechanism of the present invention.
Figure 13 is the front view of automatic walking polishing mechanism of the present invention.
Figure 14 is the side view of automatic walking polishing mechanism of the present invention.
Detailed description of the invention
A polishing rotor machine tool for environment-friendly automatic dust suction, comprises frame 1, main shaft speed change mechanism 2, clamping mechanism 3, automatically walking polishing mechanism 4 and dust collection mechanism, and described dust collection mechanism is fixed on walks on polishing mechanism 4 automatically.
Described frame 1 comprises panel 25, longeron 26, end crossbeam 27, middle beam 28, supporting leg 29, supporting leg longeron 30, supporting leg crossbeam 31 and base plate 32, adopt the mode of welding to be connected by described parts, also comprise and be fixed on tooth bar installing plate 33 on panel and guide rails assembling plate 34.
Described automatic walking polishing mechanism 4 is connected with gear 20, walks under the drive of gear 20 along line slideway 18 on tooth bar 19.The motor reducer 16 that gear 20 is linked in sequence on driving speed reducer platen 23 and installation walking speed reducer mounting base 13 by geared sleeve 22.
Described automatic walking polishing mechanism 4 comprises column composition 58, lever arm 59, belt sander composition 7 and body cover 61, and the driving wheel 62, driven pulley 63 and the castor 64 that are connected by abrasive band 70 that body cover 61 is arranged.Described belt sander composition 7 comprises abrasive band 70 and belt sander installing plate 12.By clamp nut 60 and spring 67, the lever arm 59 adjusting angle is compressed.Described lever arm 59 is connected with body cover 61 by bolt 72.
By the eccentric wheel 66 of castor 64 side and counter-force seat 65, abrasive band 70 is installed.Described driving wheel 62 is connected with motor adapter sleeve 68 by adapter sleeve 71, rotates under the drive of servomotor 69, carries out polishing operation.
Described main shaft speed change mechanism 2 comprises frequency conversion speed-down machine 15, and the chuck terminal pad 10 of the cover 8 be linked in sequence and axle 9 and clamping mechanism 3, bearing mounting base 11 and short cylindrical type three-jaw self-centering chuck 17 are connected.Described frequency conversion speed-down machine 15 is arranged on the speed reducer mounting base 6 on fuselage 5.
Described clamping mechanism 3 comprises chuck terminal pad 10, short cylindrical type three-jaw self-centering chuck 17, anti-amount of deflection support 24 and tailstock jacking mechanism, described anti-amount of deflection is supported 24 and is connected by leading screw 39, nut 41 with back-up block 36 by holder 35, also comprises and is located at the middle antiskid plate 37 fixing by slim nut 40, thick type leading screw 38 and interior hexagonal flower pattern sunk screw 42.Described tailstock jacking mechanism comprises tailstock heightening base 14 and tailstock 21.
Described dust collection mechanism comprises multiple wing type centrifugal blower fan 43, upper box 44, lower box 49 and screen pack 50, filter cylinder gland 51 and lower box 49 are linked together by strainer 54 by this mechanism, make upper box 44 and lower box 49 be in closed condition when dust suction, junction screw 53 arranges seal gasket 52 and guarantees that in the process of dust suction, dust can not leak out in the gap between casing.
Upper terminal bolt 45 pinch seal cavity, when multiple wing type centrifugal blower fan 43 starts, inner chamber inhales into vacuum, and air enters by using larynx hoop 47 airduct 46 be connected on lower box 49, enters inner side and play filter effect outside screen pack 50.Be arranged on upper hand hole gland 56 place on upper box 44 for discharging fresh air.Filter cylinder top-fastener 55 fixed by wing nut 48, removes indrawn heavy metal particles in lower hand hole gland 57 position.
In sum, the present invention is simple by structure, is fixed on by dust collection mechanism and automatically walks on polishing mechanism 4, improve the automaticity of equipment, improve the quality of finish to workpiece simultaneously.
Clamping mechanism in the present invention and polishing mechanism of automatically walking, by the adjustment of servomotor, decelerator and polishing angle, according to the feature of workpiece, can process automatically.
The using method of the polishing rotor machine tool of a kind of environment-friendly automatic dust suction of the present invention, first adjust according to Workpiece length the position that anti-amount of deflection supports 24, mobile tailstock pushing-tight device, clamps workpiece with short cylindrical type three-jaw self-centering chuck 17 and tailstock pushing-tight device; Then, adjustment walking polishing mechanism 4 to workpiece to be processed position automatically; Then start main shaft speed change mechanism 2, drive workpiece to rotate, open dust collection mechanism and polishing mechanism 4 of automatically walking, abrasive band 70 rotates, and workpiece is carried out to the polishing operation of environmental-protecting dust.
More than show and describe general principle of the present invention and key structural feature.The present invention is not by the restriction of above-mentioned example, and without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (9)
1. a polishing rotor machine tool for environment-friendly automatic dust suction, comprises frame, main shaft speed change mechanism, clamping mechanism, automatically walking polishing mechanism and dust collection mechanism, it is characterized in that, described dust collection mechanism is fixed on walks on polishing mechanism automatically.
2. the polishing rotor machine tool of a kind of environment-friendly automatic dust suction according to claim 1, it is characterized in that, described frame comprises panel, longeron, crossbeam, supporting leg and base plate, the mode of welding is adopted to be connected by described parts, longeron, supporting leg and crossbeam can be one or more, also comprise and are fixed on tooth bar installing plate on panel and guide rails assembling plate.
3. the polishing rotor machine tool of a kind of environment-friendly automatic dust suction according to claim 1 and 2, is characterized in that, described automatic walking polishing mechanism is connected with gear, walks under the drive of gear along line slideway on tooth bar.
4. the polishing rotor machine tool of a kind of environment-friendly automatic dust suction according to claim 1, it is characterized in that, described automatic walking polishing mechanism comprises column composition, lever arm, belt sander composition and body cover, and the driving wheel, driven pulley and the castor that are connected by abrasive band that body cover is arranged.
5. the polishing rotor machine tool of a kind of environment-friendly automatic dust suction according to claim 1, is characterized in that, described main shaft speed change mechanism comprises frequency conversion speed-down machine, is connected with axle by the cover be linked in sequence with clamping mechanism.
6. the polishing rotor machine tool of a kind of environment-friendly automatic dust suction according to claim 1, it is characterized in that, described clamping mechanism comprises chuck terminal pad, short cylindrical type three-jaw self-centering chuck, the support of anti-amount of deflection and tailstock jacking mechanism, described anti-amount of deflection Support Position is in the centre position of workpiece to be processed, and described tailstock jacking mechanism is positioned at the afterbody of workpiece to be processed.
7. the polishing rotor machine tool of a kind of environment-friendly automatic dust suction according to claim 6, it is characterized in that, described anti-amount of deflection supports and comprises holder, back-up block and protective plate, described holder is connected by leading screw and nut with supporting seat, adjusting screw and nut, can adjust the height of back-up block.
8. the polishing rotor machine tool of a kind of environment-friendly automatic dust suction according to claim 1, it is characterized in that, described dust collection mechanism comprises multiple wing type centrifugal blower fan, upper box, lower box and screen pack, filter cylinder gland and lower box are linked together by strainer by upper box, screen pack is arranged at lower box inside, also comprise the airduct utilizing larynx hoop to be fixed on lower box lower end, and be arranged on the upper hand hole gland on upper box.
9. the using method of the polishing rotor machine tool of a kind of environment-friendly automatic dust suction according to claim 1, it is characterized in that, first the position of anti-amount of deflection support is adjusted according to Workpiece length, mobile tailstock pushing-tight device, clamps workpiece with short cylindrical type three-jaw self-centering chuck and tailstock pushing-tight device; Then, adjustment walks polishing mechanism automatically to workpiece to be processed height and angle position; Then start main shaft speed change mechanism, drive workpiece to rotate, open dust collection mechanism and polishing mechanism of automatically walking, abrasive band rotates polishing operation workpiece being carried out to environmental-protecting dust.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510170630.8A CN104742000A (en) | 2015-04-11 | 2015-04-11 | Automatic environment-friendly dust collecting rotor polishing machine tool apparatus and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510170630.8A CN104742000A (en) | 2015-04-11 | 2015-04-11 | Automatic environment-friendly dust collecting rotor polishing machine tool apparatus and application method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104742000A true CN104742000A (en) | 2015-07-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510170630.8A Pending CN104742000A (en) | 2015-04-11 | 2015-04-11 | Automatic environment-friendly dust collecting rotor polishing machine tool apparatus and application method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107181375A (en) * | 2017-07-07 | 2017-09-19 | 柳州杰诺瑞汽车电器系统制造有限公司 | The automatic sand slip ring machine of generator amature and its method with dust exhaust apparatus |
-
2015
- 2015-04-11 CN CN201510170630.8A patent/CN104742000A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107181375A (en) * | 2017-07-07 | 2017-09-19 | 柳州杰诺瑞汽车电器系统制造有限公司 | The automatic sand slip ring machine of generator amature and its method with dust exhaust apparatus |
| CN107181375B (en) * | 2017-07-07 | 2023-09-01 | 柳州杰诺瑞汽车电器系统制造有限公司 | Automatic sand slip ring machine with dust collection device for generator rotor and machining method of automatic sand slip ring machine |
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Application publication date: 20150701 |
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| RJ01 | Rejection of invention patent application after publication |