CN104741889A - Full-automatic buckle assembly machine - Google Patents
Full-automatic buckle assembly machine Download PDFInfo
- Publication number
- CN104741889A CN104741889A CN201510112390.6A CN201510112390A CN104741889A CN 104741889 A CN104741889 A CN 104741889A CN 201510112390 A CN201510112390 A CN 201510112390A CN 104741889 A CN104741889 A CN 104741889A
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- China
- Prior art keywords
- full
- fitted
- assembly station
- automatic
- vibrating disc
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to a full-automatic buckle assembly machine. The full-automatic buckle assembly machine comprises a machinery mechanism, an electronic control system and a pneumatic mechanism, wherein the machinery mechanism comprises a rack and an assembling platform arranged in the rack, and a material feeding mechanism, an assembly mechanism and a material discharging mechanism are arranged on the assembling platform; the electronic control system comprises a control panel and a sensor; the pneumatic mechanism comprises an air cylinder. The automatic buckle assembly process is achieved by integration of a machine, electricity and pneumatics, full-automatic control is adopted in the whole process, the assembly accuracy is very high, the structural design is reasonable, the production efficiency can be improved, the manpower is saved, and the production cost is lowered; a buckle assembly line including the full-automatic buckle assembly machine is further provided, two ends of the buckle assembly line are each connected with an injection molding machine to achieve advanced automatic production, and the economic benefit is good.
Description
Technical field
The present invention relates to Product Assembly apparatus field, be specifically related to a kind of full-automatic snap-fitted machine.
Background technology
Assembling refers to combines by modes such as close-fitting, buckle, bonding, welding, riveteds the combined article obtained by several parts of product, its object is mainly: ensure product quality and stability thereof, improve working conditions, raise labour productivity, reduce production cost, the general product being relatively applicable to batch production, and easy directed, location during these Product Assemblies, can bring good economic benefit after adopting Automated assembly.
Automatic manual transmission automation mainly comprises automatic transmission, autofeed, assembling and the automatically several aspect of control automatically, and along with the development of science and technology, Japan has occurred adopting digital control industrial robot to assemble,
Current buckle production model is mainly based on full craft or semiautomatic working mode, and especially at the waste serious production city of recruitment, manually supply falls short of demand, and automated assembly machine more seems important and is badly in need of.
Summary of the invention
In order to solve above-mentioned Problems existing, the invention provides a kind of full-automatic snap-fitted machine, the automatic assembling of two working of plastics can be realized.
The present invention for the adopted technical scheme that solves the problem is: provide a kind of full-automatic snap-fitted machine, comprise mechanical mechanism, electronic control system and pneumatic mechanism, described mechanical mechanism comprises frame, be arranged on a mounting plate in this frame, described mounting plate be provided with material input mechanism, assemble mechanism and material output mechanism; Described electronic control system comprises control panel and sensor; Described pneumatic mechanism comprises cylinder.Mass transport to assemble mechanism place, is exported by material output mechanism by material input mechanism after the assembling of assemble mechanism, and whole process is by electronic system control operation, and the position being realized material by pneumatic mechanism is moved.
Preferably, described material input mechanism comprises the first vibrating disc and the second vibrating disc, described first vibrating disc output is provided with the first material transferring track, described second vibrating disc output is provided with the second material transferring track, be loaded with the first material in described first vibrating disc, in the second vibrating disc, be loaded with the second material.First material is input to assemble mechanism place by the first material transferring track by the first vibrating disc, and meanwhile, the second material is input to assemble mechanism place by the second material transferring track by the second vibrating disc, realizes the synchronous input of assembly parts.
Preferably, described assemble mechanism comprises the first assembly station and the second assembly station, described first assembly station corresponds to the first material transferring track, described second assembly station corresponds to the second material transferring track, and above the second assembly station, be provided with crawl gas pawl, described first assembly station and the second assembly station all comprise an independently frock clamp, described each independently frock clamp lower end arranges an independently feeding mechanism, and described first assembly station and the second assembly station are provided with sensor.First material is by the first feeding mechanism, first material is input on the frock clamp of the first assembly station, in like manner, second material is by the second feeding mechanism, second material is input on the frock clamp of the second assembly station, capture gas pawl under the effect of cylinder, the second material crawl to be moved on the first material frock clamp, assemble.
Preferably, described frock clamp upper surface is inwardly provided with a floating platform, and described first material and the second material assemble on this frock clamp.Frock clamp is provided with floating platform, is the elastic force functional realiey utilizing spring, and can make when assembling, the first material and the second material have the assembling that certain spatial variations realizes two objects.
Preferably, described first material has post holes, described second material has projection, this projection penetrates the assembling that this post holes realizes the first material and the second material.
Preferably, described material output mechanism comprises point hopper feedback be arranged on mounting plate, be provided with the first slideway and the second slideway below described point of hopper feedback, described first slide egress arranges the first product-collecting case, and described second slide egress arranges the second product-collecting case.The finished product assembled is after the detection of control system judges, according to its distinguishing characteristics, product will be divided into two classes, a class exports in the first product-collecting case by the first slideway, is another kind ofly exported in the second product-collecting case by the second slideway.Such as: can by product according to magnitude classification, qualified and defective classification etc.
Preferably, described first product-collecting case is certified products collecting box, and described second product-collecting case is defective work collecting box.
Preferably, the corner of described frame is provided with shockproof hoof pin, and shockproof hoof pin can reduce vibration when whole device busy, reduces it to the impact of processing.
Further, a kind of snap-fitted line comprising above-mentioned full-automatic snap-fitted machine is provided, it also comprises the first injection machine and the second injection machine, described first injection machine is arranged on full-automatic snap-fitted machine first vibrating disc side, described second injection machine is arranged on full-automatic snap-fitted machine second vibrating disc side, directly production equipment second injection machine of the first material production equipment first injection machine and the second material and full-automatic snap-fitted machine are together in series, a kind of snap-fitted line can be realized, improve further automated production.
Beneficial effect of the present invention: full-automatic snap-fitted machine of the present invention adopts electrical-mechanical integration to realize the Automated assembly process of buckle, wherein mechanical mechanism adopts two vibrations to be fed on respective frock clamp, grasping mechanism captures one of them material and moves to combination assembling the other side's frock clamp realizing two materials under the effect of cylinder, finished product after combination is after electronic control system test and judge, conclude in certified products and defective work collecting box respectively, whole process adopts Automatic Control, there is very high assembly precision, its reasonable in design, can enhance productivity, save manpower, reduce production cost, there is provided further and comprise this full-automatic buckle and turn the snap-fitted line of joining machine, two ends connect an injection machine respectively, to realize the automated production of more entering one deck, there is good economic benefit.
Accompanying drawing explanation
Fig. 1 is the present invention's full-automatic snap-fitted machine perspective view;
Fig. 2 is assembly work regional structure schematic diagram in the full-automatic snap-fitted machine of the present invention;
Fig. 3 is assemble mechanism structural representation in the full-automatic snap-fitted machine of the present invention;
Fig. 4 is full-automatic snap-fitted machine internal structure schematic diagram shown in Fig. 3;
Fig. 5 is the first assembly station structural representation in the full-automatic snap-fitted machine of the present invention;
Fig. 6 is the second assembly station structural representation in the full-automatic snap-fitted machine of the present invention;
Fig. 7 is floating platform place structural representation on the present invention's full-automatic snap-fitted machine frock clamp;
Fig. 8 is the first material and the second material assembly structure schematic diagram on the present invention's full-automatic snap-fitted machine frock clamp;
Fig. 9 is material output mechanism sorting bucket location structural representation in the full-automatic snap-fitted machine of the present invention;
Figure 10 is the present invention's full-automatic snap-fitted machine material output mechanism structural representation;
Figure 11 is the snap-fitted line structure schematic diagram comprising the full-automatic snap-fitted machine of the present invention.
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the present invention is further illustrated.
As shown in Figure 1, a kind of full-automatic snap-fitted machine is provided, comprises frame 1, in frame 1, be provided with mounting plate 11, mounting plate 11 is provided with material input mechanism, assemble mechanism 3 and material output mechanism, in a side of frame 1, control panel 5 is installed.
As shown in Figure 2, for the concrete structure on mounting plate 11, wherein material input mechanism comprises the first vibrating disc 21 and the second vibrating disc 23, this first vibrating disc 21 and the second vibrating disc 23 are arranged on the left and right sides of assemble mechanism 3, first vibrating disc 21 exit arranges the first material transferring track 22, the exit of the second vibrating disc 23 is provided with the second material transferring track 24, the first material 25 is stored in the first vibrating disc 21, the second material 26 is stored in the second vibrating disc 23, first material 25 transmits along the first material transferring track 22, second material 26 transmits along the second material transferring track 24, first material 25 and the second material 26 are for caning be combined to the semi-finished product of finished product, both respectively from assemble mechanism 3 both sides to its charging, assembling is realized in assemble mechanism 3.
As shown in Figure 3 and Figure 4, for the concrete structure of assemble mechanism 3, it comprises the first assembly station 31, second assembly station 32 and assembling top board 33, be provided with above the second assembly station 32 and capture gas pawl 34, first material transferring track 22 exit corresponds to the first assembly station 31, second material transferring track 24 exit and corresponds to the second assembly station 32.
As shown in Figure 5 and Figure 6, in Fig. 5, the first frock clamp 311 that first assembly station 31 comprises side disposed thereon and the first feeding mechanism 312 be arranged on below this first frock clamp 311, at the first frock clamp 311, first material 25 side is provided with the first product sensor 313, this the first product sensor 313 is for detecting the input condition of the first material 25, in like manner, in Fig. 6, it is the structure of the second assembly station 32, it comprises the second frock clamp 321 being arranged on top and the second feeding mechanism 322 be arranged on below this second frock clamp 321, at the second frock clamp 321, second material 26 side is provided with the second product sensor 323, this the second product sensor 323 is for detecting the input condition of the second material 26.
As shown in Figure 7, a floating platform 35 is provided with in the first frock clamp 311 and the second frock clamp 321, spring is provided with below this floating platform 35, along with floating platform 35 stressing conditions, space requirement time spring compressible bounce-back is assembled with satisfied first material 25 and the second material 26.
As shown in Figure 8, it is the first material 25 and the second material 26 situation when assembling, wherein the first material 25 is a few font, post holes 251 is had in a few font both sides, the both sides of the second material 26 correspondence are provided with projection 261, the second material 26 are captured top to the first material 25 by capturing gas pawl 34, and under the operation of control system, carry out post holes 251 assemble with the combination of projection 261, realize the work in combination of the first material 25 and the second material 26 with this, repeat above action and realize volume production work.The finished product formed exports through material output mechanism.
As shown in Figure 9, mounting plate 11 corresponds to the position of assemble mechanism 3, has a point of hopper feedback 45.
As shown in Figure 10, material output mechanism comprises point hopper feedback 45, below mounting plate 11, hopper feedback 45 exit is divided to be provided with certified products slideway 41 and defective work slideway 42, certified products slideway 41 exports places certified products collecting box 43, defective work slideway 42 exports places defective work collecting box 44
As shown in figure 11, a kind of snap-fitted line comprising above-mentioned full-automatic snap-fitted machine 100 is provided, the side of this full-automatic snap-fitted machine 100 is provided with the first injection machine 200, opposite side is provided with the second injection machine 300, this the first injection machine 200 injection mo(u)lding first material 25, second injection machine 300 injection mo(u)lding second material 26.
The present embodiment works in such a way, the first material 25 that first injection machine 200 is produced is transported in the first vibrating disc 21, the second material 26 that second injection machine 300 is produced is transported in the second vibrating disc 22, first vibrating disc 21 and the second vibrating disc 23 adopt vibrations conveying principle by the first material 25 along the first material transferring track 22, second material 26 is delivered to assemble mechanism 3 place along the second material transferring track 24, at assemble mechanism 3 place, first feeding mechanism 312 continues to make the first material 25 input on the first frock clamp 311, detection feedback is carried out in the input of the first product sensor 313 to the first material 25, in like manner the second feeding mechanism 322 continues to make the second material 26 input on the second frock clamp 321, detection feedback is carried out in the input of the second product sensor 323 to the second material 26, capture gas pawl 34 moves to above the first material 25 by the second material 26 crawl under the effect of cylinder, and make the projection 261 of the second material 26 both sides be embedded into the combination assembling of interior both the realizations of post holes 251 of the first material 25 both sides, the finished product assembled falls in point hopper feedback 45, judged by the detection of control system, qualified finished product is delivered in certified products collecting box 43 by certified products slideway 41, defective work is delivered in defective work collecting box 44 by defective work slideway 42.
Product construction of the present invention is reasonable in design, adopts electrical-mechanical integration, realizes the automation of whole equipment, bring good economic benefit to production demand manufacturing enterprise.
Above content is in conjunction with concrete preferred embodiment further description made for the present invention; can not assert that specific embodiment of the invention is confined to these explanations; for those skilled in the art; without departing from the inventive concept of the premise; some simple deduction or replace can also be made, all should be considered as belonging to protection scope of the present invention.
Claims (9)
1. a full-automatic snap-fitted machine, comprise mechanical mechanism, electronic control system and pneumatic mechanism, it is characterized in that: described mechanical mechanism comprises frame, be arranged on a mounting plate in this frame, described mounting plate be provided with material input mechanism, assemble mechanism and material output mechanism; Described electronic control system comprises control panel and sensor; Described pneumatic mechanism comprises cylinder.
2. full-automatic snap-fitted machine according to claim 1, it is characterized in that: described material input mechanism comprises the first vibrating disc and the second vibrating disc, described first vibrating disc output is provided with the first material transferring track, described second vibrating disc output is provided with the second material transferring track, be loaded with the first material in described first vibrating disc, in the second vibrating disc, be loaded with the second material.
3. full-automatic snap-fitted machine according to claim 2, it is characterized in that: described assemble mechanism comprises the first assembly station and the second assembly station, described first assembly station corresponds to the first material transferring track, described second assembly station corresponds to the second material transferring track, and above the second assembly station, be provided with crawl gas pawl, described first assembly station and the second assembly station all comprise an independently frock clamp, described each independently frock clamp lower end arranges an independently feeding mechanism, described first assembly station and the second assembly station are provided with sensor.
4. full-automatic snap-fitted machine according to claim 3, it is characterized in that: described frock clamp upper surface is inwardly provided with a floating platform, described first material and the second material assemble on this frock clamp.
5. full-automatic snap-fitted machine according to claim 4, is characterized in that: described first material has post holes, described second material has projection, and this projection penetrates the assembling that this post holes realizes the first material and the second material.
6. full-automatic snap-fitted machine according to claim 1, it is characterized in that: described material output mechanism comprises point hopper feedback be arranged on mounting plate, the first slideway and the second slideway is provided with below described point of hopper feedback, described first slide egress arranges the first product-collecting case, and described second slide egress arranges the second product-collecting case.
7. full-automatic snap-fitted machine according to claim 6, is characterized in that: described first product-collecting case is certified products collecting box, and described second product-collecting case is defective work collecting box.
8. the full-automatic snap-fitted machine according to any one of claim 1-7, is characterized in that: the corner of described frame is provided with shockproof hoof pin.
9. one kind comprises the snap-fitted line of full-automatic snap-fitted machine described in claim 1, it is characterized in that: also comprise the first injection machine and the second injection machine, described first injection machine is arranged on full-automatic snap-fitted machine first vibrating disc side, and described second injection machine is arranged on full-automatic snap-fitted machine second vibrating disc side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510112390.6A CN104741889A (en) | 2015-03-13 | 2015-03-13 | Full-automatic buckle assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510112390.6A CN104741889A (en) | 2015-03-13 | 2015-03-13 | Full-automatic buckle assembly machine |
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| Publication Number | Publication Date |
|---|---|
| CN104741889A true CN104741889A (en) | 2015-07-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510112390.6A Pending CN104741889A (en) | 2015-03-13 | 2015-03-13 | Full-automatic buckle assembly machine |
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| CN (1) | CN104741889A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106003606A (en) * | 2016-07-04 | 2016-10-12 | 重庆大江东阳塑料制品有限公司 | Injection product assembling device |
| CN106217893A (en) * | 2016-09-05 | 2016-12-14 | 东莞市冠世安塑胶制品有限公司 | A kind of automatic assembling apparatus of box and pin injection production line rear end |
| CN106216981A (en) * | 2016-08-15 | 2016-12-14 | 苏州奥比特精密注塑有限公司 | Eccentric wheel assembly assembly machine |
| CN106782008A (en) * | 2016-12-22 | 2017-05-31 | 北京华航唯实机器人科技有限公司 | A kind of industrial robot teaching station |
| CN107415263A (en) * | 2017-05-04 | 2017-12-01 | 瑞安市富日包装机械有限公司 | Hand-strap and buckled splicing machine |
| CN108500584A (en) * | 2018-05-03 | 2018-09-07 | 上海福耀客车玻璃有限公司 | A kind of car bayonet catch automatic assembling apparatus |
| CN113319561A (en) * | 2021-06-29 | 2021-08-31 | 郑州纬达自动化科技有限公司 | Buckle assembling equipment for lamp machining and using method thereof |
-
2015
- 2015-03-13 CN CN201510112390.6A patent/CN104741889A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106003606A (en) * | 2016-07-04 | 2016-10-12 | 重庆大江东阳塑料制品有限公司 | Injection product assembling device |
| CN106216981A (en) * | 2016-08-15 | 2016-12-14 | 苏州奥比特精密注塑有限公司 | Eccentric wheel assembly assembly machine |
| CN106216981B (en) * | 2016-08-15 | 2018-04-10 | 苏州奥比特精密注塑有限公司 | Eccentric wheel assembly assembly machine |
| CN106217893A (en) * | 2016-09-05 | 2016-12-14 | 东莞市冠世安塑胶制品有限公司 | A kind of automatic assembling apparatus of box and pin injection production line rear end |
| CN106782008A (en) * | 2016-12-22 | 2017-05-31 | 北京华航唯实机器人科技有限公司 | A kind of industrial robot teaching station |
| CN107415263A (en) * | 2017-05-04 | 2017-12-01 | 瑞安市富日包装机械有限公司 | Hand-strap and buckled splicing machine |
| CN108500584A (en) * | 2018-05-03 | 2018-09-07 | 上海福耀客车玻璃有限公司 | A kind of car bayonet catch automatic assembling apparatus |
| CN113319561A (en) * | 2021-06-29 | 2021-08-31 | 郑州纬达自动化科技有限公司 | Buckle assembling equipment for lamp machining and using method thereof |
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Legal Events
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| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150701 |
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| WD01 | Invention patent application deemed withdrawn after publication |