Direct-push numerically controlled lathe aids in loading and unloading system
Technical field
The present invention relates to the automatic loading and unloading system of a kind of mechanical production devices, more particularly to numerically controlled lathe.
Background technology
The arrival of 21 century, has driven scientific and technological development with rapid changepl. never-ending changes and improvements, while also causing mankind's manufacturing industry to move towards higher
Level, manipulator, the application of industrial robot cause manufacturing industry more tend to automation, the exploitation of manipulator of all kinds and
The prostatitis in the world has been moved towards using our national manufacturing industry are caused.
In existing machinery production, manipulator is used to replace artificial operation, realizes the mechanization and automation of production, protects
Operative employee's personal safety is demonstrate,proved, thus is widely used.Currently used for the manipulator of numerically controlled lathe, generally having makes before clamping jaw
Afterwards, left and right, the function of moving up and down, clamping jaw material folding from stock shelf, then moving feeding.
Mechanical arm wrist part is the core of whole manipulator, and the excellent of its structure is slightly directly related to whole manipulator
Performance.The part of number machine lathe process has the part of many major axis classes, adds two two with 90 degree of indexable wrists of current standard
When referring to clamping jaw crawl part, discharging, the action of feeding can not be completed in lathe because interference distance is larger, can only be complete outside machine
Into thereby increasing the secondary process time, have impact on the efficiency of processing.
In summary, it is found that existing numerically controlled lathe feeding system has Five problems.First, to realize feeding,
Around must making clamping jaw, move up and down, by workpiece alignment lathe dog, action is complicated;Second, the folder of feeding system
Holding must realize by clamping jaw (pneumatic-finger);3rd, 90 degree of indexable wrists of current standard add two two finger clamping jaws, structure
It is complicated, bulky, easily interfere;4th, the blanking of workpiece also needs to realize by clamping jaw, speed is slow;5th, clamping jaw
(pneumatic-finger) is precise part, is easily damaged because of abrasion, and clamping jaw action relies on electrical control.The big shortcoming of the above five, system
About development of the manipulator in numerically controlled lathe automatic loading/unloading field, because cost of investment is big first, it is big to change clamping jaw cost, makes
Many enterprises hang back to the technology.The present invention five big shortcomings for more than, propose direct-push numerically controlled lathe in a creative way
Aid in loading and unloading system.
The content of the invention
Loading and unloading system is aided in it is an object of the invention to provide a kind of direct-push numerically controlled lathe, the invention discloses one kind
The technology of numerically controlled lathe automatic loading/unloading is realized, it is extensive that direct-push numerically controlled lathe auxiliary loading and unloading system of the present invention has abandoned industry
The clamping jaw used, develops simpler, more robust direct-push mechanism, realizes feeding process of the workpiece on numerically controlled lathe chuck
And blanking process.Feeding process, action is accurate;Blanking process, speed is rapid.
To achieve these goals, loading and unloading system is aided in the invention discloses a kind of direct-push numerically controlled lathe, including:Shake
Moving plate, feed mechanism, cutting agency, line slideway, lift cylinder, support;The support is fixed on numerically controlled lathe, the straight line
Guide rail is movably connected on the support, the connected lifter plate in end of the line slideway, and the lift cylinder is fixed on described
On support, the piston rod of the lift cylinder is connected the lifter plate;The feed mechanism is fixed on the lifter plate;
The feed mechanism, including:Hopper, feeding cylinder, lower plate, upper plate, spring, guide pillar;The inside of the hopper is set
It is equipped with the slideway matched with the workpiece, one end of the hopper is connected the feeding cylinder, the other end of the hopper is lived
The dynamic connection lower plate, upper plate, spring, guide pillar, the lower plate are located at the bottom of the hopper, and the upper plate is located at the hopper
Top, the spring is placed on the guide pillar, and the guide pillar sequentially passes through the spring, upper plate, hopper, lower plate, nut;Institute
The one end for stating spring is withstood on the guide pillar, and the other end is withstood on the upper plate, and the spring is in compressive state;The upper plate
Lower horn mouth is set in horn mouth in upper setting, the lower plate, and the elasticity that the upper horn mouth and the lower horn mouth are constituted is led to
Road;
One end of the main shaft of the numerically controlled lathe sets chuck, and the cutting agency is connected to the collet interior;It is described
The grasping part being internally provided with for clamping workpiece of chuck, the external diameter phase of the internal diameter of the grasping part and the workpiece
Match somebody with somebody;The cutting agency includes:Blanking spring, blanking push rod, the blanking spring are in compressive state, the blanking spring
One end is withstood on the blanking push rod;One end of the blanking push rod is located in the grasping part.
Compared with conventional art, direct-push numerically controlled lathe auxiliary loading and unloading system of the present invention has the advantages that:
Traditional manipulator, industrial robot depend on clamping jaw and realize crawl to workpiece, and clamping jaw has accurate in itself
Mechanical structure, clamping jaw is easily damaged during frequently use.Feeding process is, it is necessary to clamping jaw grabbing workpiece, then workpiece is sent
Into chuck;Blanking process is, it is necessary to which clamping jaw grabbing workpiece, workpiece is taken out from chuck.Direct-push numerically controlled lathe of the present invention is auxiliary
Help loading and unloading system to abandon clamping jaw completely, make feeding and blanking process more succinct, quick.
Feeding process:The workpiece is delivered in the slideway by the vibrating disk, the workpiece under gravity,
Slipped into from the slideway in the hopper.The lift cylinder declines, and the hopper is located at the front end of the chuck.It is described to feed
Expect that the piston rod of cylinder stretches out, promote the workpiece to be moved to the chuck.The workpiece reaches the upper horn mouth and lower loudspeaker
At mouth, the workpiece enter the upper horn mouth and under bell-mouthed centre position, and push up the upper plate and transport upwards
A dynamic segment distance, promotes the lower plate to move downward a segment distance.The pressure of the upper horn mouth and lower horn mouth in the spring
Under power, it is close to the external diameter of the workpiece, the outside dimension of the workpiece is adapted to automatically, and the work of guiding is played to the workpiece
With, allow the workpiece enter the grasping part in.The workpiece is under the promotion of the feeding cylinder, into the folder
Hold in space, meanwhile, promote the blanking push rod to be contracted toward internal, the blanking spring further compresses, the numerically controlled lathe drives
Move the chuck and clamp the workpiece.The lift cylinder, which is retracted, drives the feed mechanism to rise.
The numerically controlled lathe completes the numerical control workshop to the workpiece.
Blanking process:The numerically controlled lathe drives the chuck to unclamp, because the blanking spring is in compressive state, institute
Stating blanking spring promotes the blanking push rod to enter in the grasping part, and it is described that the blanking push rod promotes the workpiece to leave
Chuck.
Direct-push numerically controlled lathe auxiliary loading and unloading system of the present invention has abandoned clamping jaw completely, makes feeding and blanking process more
Succinctly, quickly.During feeding, the feeding cylinder promotes the workpiece, makes the workpiece by the hopper first motion to described
In chuck.The workpiece motion process on described horn mouth and lower horn mouth automatic guiding, the workpiece while toward described
Chuck direction is moved, while correcting is completed, subsequently into the chuck.During blanking, the chuck unclamps, the blanking spring
Elastic force is discharged, the workpiece is ejected.
Direct-push numerically controlled lathe of the present invention auxiliary loading and unloading system has been abandoned conventional robot, industrial robot and answered completely
Miscellaneous structure, its main cylinder only has the lift cylinder one.Less cylinder so that action is less, more efficient, to electricity
The requirement of gas system is also lower, and the stability of system is higher, and the fault rate of system is lower.
Direct-push numerically controlled lathe auxiliary loading and unloading system of the present invention opens the new model of numerically controlled lathe loading and unloading, will no longer
Rely on clamping jaw and loading and unloading are carried out by the mode captured, but loading and unloading are carried out by the mode directly pushed away, enormously simplify loading and unloading
Mode.During feeding, the workpiece is directly pushed into by the feeding cylinder;During blanking, the workpiece is direct by the blanking push rod
Release.
Brief description of the drawings
Fig. 1 is the structural representation that direct-push numerically controlled lathe auxiliary loading and unloading system of the present invention is installed on numerically controlled lathe;
Fig. 2,3 are structural representations that direct-push numerically controlled lathe of the present invention aids in loading and unloading system;
Fig. 4 is the structural representation of the feed mechanism of direct-push numerically controlled lathe auxiliary loading and unloading system of the present invention;
Fig. 5 is knot of the feed mechanism of direct-push numerically controlled lathe auxiliary loading and unloading system of the present invention under dismounting state
Structure schematic diagram;
Fig. 6,7,8,9 are the feeding process of the feed mechanism of direct-push numerically controlled lathe auxiliary loading and unloading system of the present invention
Structural representation;
Figure 10 is the knot of the blanking process of the cutting agency of direct-push numerically controlled lathe auxiliary loading and unloading system of the present invention
Structure schematic diagram.
Under 12 supports, 13 line slideways, 14 lift cylinders, 15 chucks, 16 lifter plates, 17 hoppers, 18 feeding cylinders, 19
Plate, 20 upper plates, 21 springs, 22 guide pillars, 23 feed mechanisms, 1 numerically controlled lathe, 2 vibrating disks, 3 slideways, horn mouth, 25 times loudspeakers on 24
Mouth, 26 workpiece, 27 blanking springs, 28 blanking push rods, 29 grasping parts.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing, but does not constitute any limitation of the invention,
Similar element numbers represent similar element in accompanying drawing.As described above, the invention provides a kind of direct-push numerically controlled lathe is auxiliary
Loading and unloading system is helped, makes its simple in construction and more easily operates and use.
Fig. 1 is the structural representation that direct-push numerically controlled lathe auxiliary loading and unloading system of the present invention is installed on numerically controlled lathe,
Fig. 2,3 are structural representations that direct-push numerically controlled lathe of the present invention aids in loading and unloading system, and Fig. 4 is direct-push numerical control lathe of the present invention
The structural representation of the feed mechanism of bed auxiliary loading and unloading system, Fig. 5 is above and below direct-push numerically controlled lathe auxiliary of the present invention
Structural representation of the feed mechanism of material system under dismounting state, Fig. 6,7,8,9 are direct-push numerically controlled lathes of the present invention
The structural representation of the feeding process of the feed mechanism of loading and unloading system is aided in, Figure 10 is direct-push numerically controlled lathe of the present invention
Aid in the structural representation of the blanking process of the cutting agency of loading and unloading system.
A kind of direct-push numerically controlled lathe aids in loading and unloading system, including:It is vibrating disk 2, feed mechanism 23, cutting agency, straight
Line guide rail 13, lift cylinder 14, support 12;The support 12 is fixed on numerically controlled lathe 1, and the line slideway 13 is movably connected on
On the support 12, the connected lifter plate 16 in end of the line slideway 13, the lift cylinder 14 is fixed on the support 12
On, the piston rod of the lift cylinder 14 is connected the lifter plate 16;The feed mechanism 23 is fixed on the lifter plate 16;
The feed mechanism 23, including:Hopper 17, feeding cylinder 18, lower plate 19, upper plate 20, spring 21, guide pillar 22;Institute
State the slideway matched with the workpiece 26 that is internally provided with of hopper 17, one end of the hopper 17 is connected the feeding cylinder
18, the other end of the hopper is flexibly connected the lower plate 19, upper plate 20, spring 21, guide pillar 22, and the lower plate 19 is located at described
The bottom of hopper 17, the upper plate 20 is located at the top of the hopper 17, and the spring 21 is placed on the guide pillar 22, described to lead
Post 22 sequentially passes through the spring 21, upper plate 20, hopper 17, lower plate 19, nut 30;One end of the spring 21 withstands on described lead
On post 22, the other end is withstood on the upper plate 20, and the spring 21 is in compressive state;Upper horn mouth is set on the upper plate 20
24, lower horn mouth 25, the resilient channels that the upper horn mouth 24 and the lower horn mouth 25 are constituted are set in the lower plate 19;
One end of the main shaft of the numerically controlled lathe 1 sets chuck 15, and the cutting agency is connected to inside the chuck 15;
The grasping part 29 being internally provided with for clamping workpiece 26 of the chuck 15, internal diameter and the work of the grasping part 29
The external diameter of part 26 matches;The cutting agency includes:Blanking spring 27, blanking push rod 28, the blanking spring 27 are in pressure
Contracting state, one end of the blanking spring 27 is withstood on the blanking push rod 28;One end of the blanking push rod is located at the folder
Hold in space 29.
Below in conjunction with Fig. 1 to 10, the worked of direct-push numerically controlled lathe auxiliary loading and unloading system of the present invention is further described
Journey and operation principle:
Traditional manipulator, industrial robot depend on clamping jaw and realize crawl to workpiece, and clamping jaw has accurate in itself
Mechanical structure, clamping jaw is easily damaged during frequently use.Feeding process is, it is necessary to clamping jaw grabbing workpiece, then workpiece is sent
Into chuck;Blanking process is, it is necessary to which clamping jaw grabbing workpiece, workpiece is taken out from chuck.Direct-push numerically controlled lathe of the present invention is auxiliary
Help loading and unloading system to abandon clamping jaw completely, make feeding and blanking process more succinct, quick.
Feeding process:The workpiece 26 is delivered in the slideway 3 by the vibrating disk 2, and the workpiece 26 is in gravity
Under effect, slipped into from the slideway 3 in the hopper 17.The lift cylinder 14 declines, and the hopper 17 is located at the folder
First 15 front end.The piston rod of the feeding cylinder 18 stretches out, and promotes the workpiece 26 to be moved to the chuck 15.The workpiece
26 reach at the upper horn mouths 24 and lower horn mouth 25, and the workpiece 26 enters the upper horn mouth 24 and lower horn mouth 25
Centre position, and the upper plate 20 one segment distance of motion upwards is pushed up, promote the lower plate 19 to move downward a segment distance.
The upper horn mouth 24 and lower horn mouth 25 are close to the external diameter of the workpiece 26 under the pressure of the spring 21, automatic suitable
The outside dimension of the workpiece 26 is answered, and guiding is played a part of to the workpiece 26, enters the workpiece 26 described
In grasping part 29.The workpiece 26 is under the promotion of the feeding cylinder 18, into the grasping part 29, meanwhile, push away
Move the blanking push rod 28 to contract toward internal, the blanking spring 27 further compresses, and the numerically controlled lathe 1 drives the chuck 15
Clamp the workpiece 26.The lift cylinder 14, which is retracted, drives the feed mechanism 23 to rise.
The numerically controlled lathe 1 completes the numerical control workshop to the workpiece 26.
Blanking process:The numerically controlled lathe 1 drives the chuck 15 to unclamp, because the blanking spring 27 is in compression shape
State, the blanking spring 27 promotes the blanking push rod 28 to enter in the grasping part 29, and the blanking push rod 28 promotes institute
State workpiece 26 and leave the chuck 15.
Direct-push numerically controlled lathe auxiliary loading and unloading system of the present invention has abandoned clamping jaw completely, makes feeding and blanking process more
Succinctly, quickly.During feeding, the feeding cylinder 18 promotes the workpiece 26, the workpiece 26 is directly transported by the hopper 17
Move into the chuck 15.The workpiece 26 horn mouth 24 and lower automatic guiding of horn mouth 25, institute on described in motion process
State the one side of workpiece 26 to move toward the direction of chuck 15, while correcting is completed, subsequently into the chuck 15.During blanking, institute
State chuck 15 to unclamp, the blanking spring 27 discharges elastic force, and the workpiece 26 is ejected.
Direct-push numerically controlled lathe of the present invention auxiliary loading and unloading system has been abandoned conventional robot, industrial robot and answered completely
Miscellaneous structure, its main cylinder only has the lift cylinder 14 1.Less cylinder so that action is less, more efficient, right
The requirement of electrical system is also lower, and the stability of system is higher, and the fault rate of system is lower.
Direct-push numerically controlled lathe auxiliary loading and unloading system of the present invention opens the new model of numerically controlled lathe loading and unloading, will no longer
Rely on clamping jaw and carry out loading and unloading, meanwhile, it enormously simplify the mode of loading and unloading.
Finally it is pointed out that above example is only the more representational example of the present invention.It is clear that the invention is not restricted to
Above-described embodiment, can also there is many deformations.Any letter that every technical spirit according to the present invention is made to above example
Single modification, equivalent variations and modification, are considered as belonging to protection scope of the present invention.