CN104740683A - Cornea repair material with double-layer structure and preparation method of cornea repair material - Google Patents
Cornea repair material with double-layer structure and preparation method of cornea repair material Download PDFInfo
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- CN104740683A CN104740683A CN201510119385.8A CN201510119385A CN104740683A CN 104740683 A CN104740683 A CN 104740683A CN 201510119385 A CN201510119385 A CN 201510119385A CN 104740683 A CN104740683 A CN 104740683A
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Abstract
The invention discloses a cornea repair material with a double-layer structure and a preparation method of the cornea repair material. The cornea repair material comprises the following steps: (1) respectively preparing an acarboxymethyl chitosan solution and a gelatin solution, mixing, adding a cross-linking agent, stirring in a water bath kettle with the temperature of 37 DEG C for 24 hours, and pouring the cross-linked solution into a mold; (2) pre-freezing the solution poured into the mold in the step (1) at -20 DEG C for 4 hours, pre-freezing at -80 DEG C for over 24 hours, and then carrying out vacuum freeze-drying for 48 hours or above; (3) tabletting the obtained freeze-dried product, so as to obtain a porous layer of the cornea repair material; and (4) coating one surface of the porous layer material obtained in the step (3) with a collagen solution containing the cross-linking agent, naturally airing at a room temperature to form a compact layer, so as to obtain the cornea repair material with the double-layer structure. The material can be applied to repair and replacement of the damaged cornea tissues in the field of medical treatment, and is simple in preparation process, simple in equipment and adopts cheap and easily available raw materials.
Description
Technical field
The present invention relates to a kind of double-decker cornea repair material and preparation method thereof, be specifically related to one and prepare that to have one side fine and close, and another side has the preparation method of the biomaterial of loose structure.The material of gained of the present invention can be applicable to the reparation of injured corneal tissue and substitutes.
Background technology
Keratopathy is that a kind of very common ophthalmology is sick, about has the blind patient of 1/3rd to cause due to keratopathy.Endotheliocyte due to cornea automatically can not be repaired or substitute, and therefore these keratopathy patient must carry out its corneal damage alternative by the healthy cornea of operation donor, which results in the very big demand to eye bank's cornea.But because the quantity of the donated cornea of health is far fewer than the demand of corneal transplantation, so the research and development of artificial cornea just seem very necessary.
The development of what artificial cornea was with fastest developing speed is exactly its material, the method preparing artificial cornea's repair materials at present has a lot, and great majority all concentrate on glass, polymethyl methacrylate, hydrogel, Silica hydrogel, acrylate, on the materials such as porous Teflon.Carboxymethyl chitosan (CMC) is a kind of important derivatives of chitin, its stable physicochemical property and antibacterial, infection, the pharmacological action such as antiviral and antitumor determines it has purposes widely in fields such as medicine, chemical industry, environmental protection, health product.Gelatin (Gel) is a kind of water soluble protein mixture, by the collagen in skin, ligament and tendon through acid or alkali partial hydrolysis or boil in water and produce, it has extremely excellent physical property, as jelly power, high dispersion, low viscosity characteristics, dispersion stabilization, retentiveness, toughness and reversibility etc., be widely used in medical soft or hard capsule, surgical dressing, styptic sponge used, the industry such as canned food, meat jelly, food additive, confection, ham sausage.Collagen (Col) is the most important water-insoluble fibrin in extracellular, the role of conjunctive tissue is played the part of in zooblast, it is the skeleton forming extracellular matrix, collagen forms hemicrystalline fiber in extracellular matrix, tension stress and elasticity is provided to cell, and work in the migration and growth of cell, collagen is one of most important raw material of biotech industry, and its application comprises bio-medical material, cosmetics and food industry etc.
Desirable artificial cornea should be a kind of epithelization " artificial donor's cornea ", can be implanted as keratoplasty.Such artificial cornea's material should have transparent optics middle body and the pliability similar with cornea, and material should have enough intensity at suture.After the implantation, its anterior face should be able to epithelization, and mirror post front surface then requires not covered by epithelial cell for artificial cornea.Being close to for a long time between artificial cornea's dissimilar materials and cornea tissue, transparent and biocompatibility is that it implants the key factor of success or failure, so can material surface epithelization seem very crucial.
Summary of the invention
The object of the invention is to the shortcoming overcoming prior art, a kind of method of simple and effective cornea tissue repair materials is provided.The present invention adopts carboxymethyl chitosan, gelatin and the type i collagen extracted from tendon Bovis seu Bubali, according to certain ratio, through blended cross linking, lyophilization, tabletting, coating and the technological forming such as air-dry, obtain one side fine and close, and the structure gradient distributed material that another side is porose, without obvious boundary layer, and there is not layering after soaking in water in material body.This material and natural cornea have similar optics and mechanical property, and material should have enough intensity at suture.Corneal epithelial cell can adhere to, breed and extracellular matrix secretion on the porous area of this material, make the porous area epithelization of material, the one side of densification then can stop corneal epithelial cell to be moved to hypothallus by bowman's lamina, thus obtains artificial cornea's tissue with biomimetic features.
Object of the present invention is achieved through the following technical solutions:
A preparation method for double-decker cornea repair material, comprises the following steps:
(1) carboxymethyl chitosan and gelatin material are dissolved, Purification by suction filtration, prepares carboxymethyl chitosan solution and gelatin solution respectively with deionized water; Then be mixed to get blend solution, add cross-linking agent, stir 24 hours in 37 DEG C of water-baths, by the solution-cast after crosslinked in mould;
(2) pre-freeze 4 hours at-20 DEG C of the solution in the mould of step (1) being cast, then pre-freeze more than 24 hours under-80 DEG C of conditions, then vacuum lyophilization more than 48 hours;
(3) the lyophilization product of step (2) gained is carried out tabletting, namely obtain the porous layer of cornea tissue repair materials;
(4) in the one side coating of step (3) gained orifice layer material containing the collagen solution of cross-linking agent, coated film, at room temperature after natural air drying, namely obtains cornea tissue repair materials.
Collagen solution described in step (4) is the Ι Collagen Type VI purification will extracted from tendon Bovis seu Bubali, with the collagen solution of acetic acid solutions.
In described collagen solution, the mass body volume concentrations of collagen is 6.0 ~ 10.0mg/ml.
The mass fraction of the carboxymethyl chitosan in the carboxymethyl chitosan solution described in step (1) is 2 ~ 5%, and in gelatin solution, the mass fraction of gelatin is 3 ~ 6%.
Step (1), (4) described cross-linking agent are the aqueous solution of 1-ethyl-3 (3-dimethyl aminopropyl) carbodiimides and N-hydroxysuccinimide, and the mass ratio of 1-ethyl-3 (3-dimethyl aminopropyl) carbodiimides and N-hydroxysuccinimide is 4:1.
The mass ratio of step (1) described gelatin and 1-ethyl-3 (3-dimethyl aminopropyl) carbodiimides is 6:1; The described mass ratio containing the collagen in the collagen solution of cross-linking agent and 1-ethyl-3 (3-dimethyl aminopropyl) carbodiimides of step (4) is 6:1.
In blend solution described in step (1), the mass ratio of carboxymethyl chitosan and gelatin is (1.5 ~ 3.0): (7.0 ~ 8.5).
In the blend solution described in step (1), be also added with polyvinylpyrrolidone (PVP) or hyaluronic acid (HA), in blend solution, carboxymethyl chitosan, gelatin and polyvinylpyrrolidone or hyaluronic mass ratio are (1.5 ~ 3.0): (7.0 ~ 8.5): (0.5 ~ 1.1).
The pressure carrying out tabletting described in step (3) is 10Mpa, keeps this pressure more than 1 minute.
The one side of cornea tissue repair materials prepared by said method is fine and close, and another side has loose structure.
The present invention adopts carboxymethyl chitosan, gelatin and the high-purity I-type collagen extracted from tendon Bovis seu Bubali, according to certain ratio, through blended cross linking, lyophilization, tabletting, coating and the technological forming such as air-dry, obtain one side fine and close, and the structure gradient distributed material that another side is porose, without obvious boundary layer, and there is not layering after soaking in water in material body.The biocompatibility of the cornea tissue repair materials that the present invention proposes is good, corneal epithelial cell can adhere to, breed and extracellular matrix secretion on the porous area of this material, make the porous area epithelization of material, the one side of densification then can stop corneal epithelial cell to be moved to hypothallus by bowman's lamina, thus obtains artificial cornea's tissue with biomimetic features.
Compared with domestic and international prior art, tool of the present invention has the following advantages:
(1) the present invention has prepared and has had one side porous, and the cornea tissue repair materials of the structure of another side densification, and material body without obvious boundary layer, and layering does not occur after soaking in water.
(2) material prepared by the present invention has organizes similar physicochemical property and biology performance with natural cornea, can be used for the reparation of injured corneal tissue in medical field and substitutes.
(3) moulding process of the present invention is simple, and cost is lower, is conducive to large-scale production.
Detailed description of the invention
For a better understanding of the present invention, below in conjunction with embodiment, the present invention is described further, but the scope of protection of present invention is not limited to the scope that the embodiment mentioned represents.
Embodiment 1
With carboxymethyl chitosan (CMC) and gelatin (Gel) and collagen (Col) for raw material, prepare a kind of CMC-Gel coating collagen membrane material.The preparation process of this CMC-Gel coating collagen membrane material is as follows:
(1) by carboxymethyl chitosan (CMC) and gelatin (Gel) material dissolution, after Purification by suction filtration, prepare with deionized water the carboxymethyl chitosan solution that mass fraction is 2% respectively, mass fraction is the gelatin solution of 4%; By the Ι Collagen Type VI purification extracted from tendon Bovis seu Bubali, be the collagen solution of 6mg/mL by acetic acid solutions concentration;
(2) according to carboxymethyl chitosan and gelatin mass ratio for 1.5:8.5 prepare both blend solution, add EDC-NHS solution (EDC:NHS=4:1) to be cross-linked, gelatin in carboxymethyl chitosan-gelatin solution and the mass ratio of EDC are 6:1, solution after cross-linking agent stirring reaction 24 hours in 37 DEG C of water-baths will be added, by the solution-cast after crosslinked in mould;
(3) pre-freeze 4 hours at-20 DEG C of the solution in the mould of step (2) being cast, then pre-freeze more than 24 hours under-80 DEG C of conditions, then vacuum lyophilization 48 hours;
(4) the lyophilization product of step (3) gained is carried out tabletting under the pressure of 10MPa, keep this pressure 1 minute, namely obtain one deck CMC-Gel film with loose structure;
(5) the collagen solution 6mg/mL of EDC-NHS is contained in the perforated membrane one side coating of step (4) gained, wherein the mass ratio of collagen and EDC is 6:1, coated film, at room temperature after natural air drying, namely obtains having one side porous, and the Gradient Materials of another side densification.
Embodiment 2
With carboxymethyl chitosan (CMC), gelatin (Gel), polyvinylpyrrolidone (PVP) and collagen (Col) for raw material, prepare a kind of CMC-Gel-PVP coating collagen membrane material.Polyvinylpyrrolidone is a kind of water miscible macromolecule, has excellent dissolubility, film property and protecting glue effect, is widely used in the departments such as biology, medicine, cosmetics and food.The preparation process of this CMC-Gel-PVP coating collagen membrane material is as follows:
(1) carboxymethyl chitosan and gelatin material are dissolved, after Purification by suction filtration, be the carboxymethyl chitosan solution of 3% with deionized water preparation mass fraction, mass fraction is the gelatin solution of 6%; Preparing mass fraction with deionized water is the polyvinylpyrrolidonesolution solution of 10%; By the Ι Collagen Type VI purification extracted from tendon Bovis seu Bubali, be the collagen solution of 8mg/mL by acetic acid solutions concentration;
(2) be the blend solution that 2:7.5:0.5 prepares three according to the mass ratio of carboxymethyl chitosan, gelatin and polyvinylpyrrolidone, add EDC-NHS solution (EDC:NHS=4:1) to be cross-linked, gelatin in carboxymethyl chitosan-gelatin solution and the mass ratio of EDC are 6:1, solution after cross-linking agent stirring reaction 24 hours in 37 DEG C of water-baths will be added, by the solution-cast after crosslinked in mould;
(3) pre-freeze 4 hours at-20 DEG C of the solution in the mould of step (2) being cast, then pre-freeze more than 24 hours under-80 DEG C of conditions, then vacuum lyophilization 48 hours;
(4) the lyophilization product of step (3) gained is carried out tabletting under the pressure of 10MPa, keep this pressure 2 minutes, namely obtain one deck CMC-Gel-PVP film with loose structure;
(5) collagen solution of the 8mg/mL containing EDC-NHS is added in the perforated membrane one side coating of step (4) gained, wherein the mass ratio of collagen and EDC is 6:1, coated film, at room temperature after natural air drying, namely obtains having one side porous, and the Gradient Materials of another side densification.
Embodiment 3
With carboxymethyl chitosan (CMC), gelatin (Gel), hyaluronic acid (HA) and collagen (Col) for raw material, prepare a kind of CMC-Gel-HA coating collagen membrane material.Hyaluronic acid demonstrates multiple important physiological function with the molecular structure of its uniqueness and physicochemical property in body, the water retention of the uniqueness that it has, it is the best material of the occurring in nature moisture retention that finds at present, its physiological function to make moisture enter intercellular substance, and form protein gel with protein bound, cell is sticked together, the cellular metabolism effect of bringing into normal play, play and keep cell moisture, Cell protection is not by the infringement of pathogen, accelerate the recovery of tissue, improve wound healing regeneration capacity, now be widely used in medicine, skin care products and cosmetic industry.The preparation process of this CMC-Gel-HA coating collagen membrane material is as follows:
(1) carboxymethyl chitosan and gelatin material are dissolved, after Purification by suction filtration, be the carboxymethyl chitosan solution of 5% with deionized water preparation mass fraction, mass fraction is the gelatin solution of 3%; Preparing mass fraction with deionized water is the hyaluronic acid solution of 1%; By the Ι Collagen Type VI purification extracted from tendon Bovis seu Bubali, be the collagen solution of 10mg/mL by acetic acid solutions concentration;
(2) be the blend solution that 3:6:1 prepares three according to carboxymethyl chitosan, gelatin and hyaluronic mass ratio, add EDC-NHS solution (EDC:NHS=4:1) to be cross-linked, gelatin in carboxymethyl chitosan-gelatin solution and the mass ratio of EDC are 6:1, solution after cross-linking agent stirring reaction 24 hours in 37 DEG C of water-baths will be added, by the solution-cast after crosslinked in mould;
(3) pre-freeze 4 hours at-20 DEG C of the solution in the mould of step (2) being cast, then pre-freeze more than 24 hours under-80 DEG C of conditions, then vacuum lyophilization 48 hours;
(4) the lyophilization product of step (3) gained is carried out tabletting under the pressure of 10MPa, keep this pressure 3 minutes, namely obtain one deck CMC-Gel-HA film with loose structure;
(5) collagen solution of the 10mg/mL containing EDC-NHS is added in the perforated membrane one side coating of step (4) gained, wherein the mass ratio of collagen and EDC is 6:1, coated film, at room temperature after natural air drying, namely obtains having one side porous, and the Gradient Materials of another side densification.
Claims (10)
1. a preparation method for double-decker cornea repair material, is characterized in that, comprises the following steps:
(1) carboxymethyl chitosan and gelatin material are dissolved, Purification by suction filtration, prepares carboxymethyl chitosan solution and gelatin solution respectively with deionized water; Then be mixed to get blend solution, add cross-linking agent, stir 24 hours in 37 DEG C of water-baths, by the solution-cast after crosslinked in mould;
(2) pre-freeze 4 hours at-20 DEG C of the solution in the mould of step (1) being cast, then pre-freeze more than 24 hours under-80 DEG C of conditions, then vacuum lyophilization more than 48 hours;
(3) the lyophilization product of step (2) gained is carried out tabletting, namely obtain the porous layer of cornea tissue repair materials;
(4) contain the collagen solution of cross-linking agent in the one side coating of step (3) gained orifice layer material, at room temperature after natural air drying, namely obtain the compacted zone of cornea repair material.
2. preparation method according to claim 1, is characterized in that, collagen solution described in step (4) is the Ι Collagen Type VI purification will extracted from tendon Bovis seu Bubali, with the collagen solution of acetic acid solutions.
3. preparation method according to claim 2, is characterized in that, in described collagen solution, the mass body volume concentrations of collagen is 6.0 ~ 10.0mg/ml.
4. the preparation method according to claim 1 or 2 or 3, it is characterized in that, the mass fraction of the carboxymethyl chitosan in the carboxymethyl chitosan solution described in step (1) is 2 ~ 5%, in gelatin solution, the mass fraction of gelatin is 3 ~ 6%.
5. the preparation method according to claim 1 or 2 or 3, it is characterized in that, step (1), (4) described cross-linking agent are the aqueous solution of 1-ethyl-3 (3-dimethyl aminopropyl) carbodiimides and N-hydroxysuccinimide, and the mass ratio of 1-ethyl-3 (3-dimethyl aminopropyl) carbodiimides and N-hydroxysuccinimide is 1:1 ~ 4:1.
6. preparation method according to claim 5, is characterized in that, the mass ratio of step (1) described gelatin and 1-ethyl-3 (3-dimethyl aminopropyl) carbodiimides is 6:1; The described mass ratio containing the collagen in the collagen solution of cross-linking agent and 1-ethyl-3 (3-dimethyl aminopropyl) carbodiimides of step (4) is 6:1.
7. the preparation method according to claim 1 or 2 or 3, is characterized in that, the mass ratio of carboxymethyl chitosan and gelatin is (1.5 ~ 3.0) in blend solution described in step (1): (7.0 ~ 8.5).
8. the preparation method according to claim 1 or 2 or 3, it is characterized in that, in the blend solution described in step (1), be also added with polyvinylpyrrolidone (PVP) or hyaluronic acid (HA), in blend solution, carboxymethyl chitosan, gelatin and polyvinylpyrrolidone or hyaluronic mass ratio are (1.5 ~ 3.0): (7.0 ~ 8.5): (0.5 ~ 1.1).
9. preparation method according to claim 1, is characterized in that, the pressure carrying out tabletting described in step (3) is 10Mpa, keeps this pressure more than 1 minute.
10. the cornea tissue repair materials prepared of any one of claim 1 ~ 9 method, is characterized in that, the one side of this material is fine and close, and another side has loose structure.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105037752A (en) * | 2015-08-04 | 2015-11-11 | 华南理工大学 | Modified polyvinyl alcohol cornea repair material with collagen in graded distribution and preparation method |
| CN107376009A (en) * | 2017-08-31 | 2017-11-24 | 深圳大学 | A kind of biological response of synthetic materials used for keratoprosthesis and preparation method |
| CN107823704A (en) * | 2017-12-28 | 2018-03-23 | 广东泰宝医疗器械技术研究院有限公司 | A kind of paradenlal tissue regeneration repair membrane and preparation method thereof |
| CN108888384A (en) * | 2018-07-18 | 2018-11-27 | 广州迈普再生医学科技股份有限公司 | A kind of tubular bracket and preparation method thereof with double-layer structure |
| CN114732949A (en) * | 2022-03-25 | 2022-07-12 | 上海工程技术大学 | Rotator cuff patch with oriented structure and preparation method thereof |
| CN116785493A (en) * | 2023-07-13 | 2023-09-22 | 南京普立蒙医疗科技有限公司 | Hollow composite double-layer nasal cavity hemostatic sponge, preparation method and application thereof |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104548201A (en) * | 2015-01-22 | 2015-04-29 | 华南理工大学 | Cornea tissue repairing material and preparation method thereof |
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2015
- 2015-03-18 CN CN201510119385.8A patent/CN104740683A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104548201A (en) * | 2015-01-22 | 2015-04-29 | 华南理工大学 | Cornea tissue repairing material and preparation method thereof |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105037752A (en) * | 2015-08-04 | 2015-11-11 | 华南理工大学 | Modified polyvinyl alcohol cornea repair material with collagen in graded distribution and preparation method |
| CN107376009A (en) * | 2017-08-31 | 2017-11-24 | 深圳大学 | A kind of biological response of synthetic materials used for keratoprosthesis and preparation method |
| CN107823704A (en) * | 2017-12-28 | 2018-03-23 | 广东泰宝医疗器械技术研究院有限公司 | A kind of paradenlal tissue regeneration repair membrane and preparation method thereof |
| CN108888384A (en) * | 2018-07-18 | 2018-11-27 | 广州迈普再生医学科技股份有限公司 | A kind of tubular bracket and preparation method thereof with double-layer structure |
| CN114732949A (en) * | 2022-03-25 | 2022-07-12 | 上海工程技术大学 | Rotator cuff patch with oriented structure and preparation method thereof |
| CN116785493A (en) * | 2023-07-13 | 2023-09-22 | 南京普立蒙医疗科技有限公司 | Hollow composite double-layer nasal cavity hemostatic sponge, preparation method and application thereof |
| CN116785493B (en) * | 2023-07-13 | 2024-04-05 | 南京普立蒙医疗科技有限公司 | Hollow composite double-layer nasal cavity hemostatic sponge, preparation method and application thereof |
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