CN104733980A - Pneumatic type set top box automatic plugging and drawing device - Google Patents
Pneumatic type set top box automatic plugging and drawing device Download PDFInfo
- Publication number
- CN104733980A CN104733980A CN201510157286.9A CN201510157286A CN104733980A CN 104733980 A CN104733980 A CN 104733980A CN 201510157286 A CN201510157286 A CN 201510157286A CN 104733980 A CN104733980 A CN 104733980A
- Authority
- CN
- China
- Prior art keywords
- plug
- top box
- fixed head
- set top
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/26—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for engaging or disengaging the two parts of a coupling device
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N17/00—Diagnosis, testing or measuring for television systems or their details
- H04N17/04—Diagnosis, testing or measuring for television systems or their details for receivers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2201/00—Connectors or connections adapted for particular applications
- H01R2201/20—Connectors or connections adapted for particular applications for testing or measuring purposes
Abstract
The invention belongs to the technical field of electric appliance automatic production, and relates to a pneumatic type set top box automatic plugging and drawing device. According to the pneumatic type set top box automatic plugging and drawing device, plug wires needed in testing can be plugged on a circuit board of a to-be-detected set top box, the labor intensity of workers can be effectively lowered, and the automation level of production is improved; by the adoption of the match of an magnetic valve and an air cylinder and by means of a pneumatic theory, plugging and drawing can be achieved; by adjusting a fixing nut which connects a convex board with a patch board, the adjustment of the vertical distance of a plug head can be achieved, by adjusting a fixing nut which connects a front and back fixing board with a left and right fixing board, the adjustment of the front and back distance of a plug hole can be achieved, and by adjusting a positioning hole and a positioning column, the adjustment of the left and right distance of the plug hole can be achieved; accordingly, the accurate plugging of the plug head and the plug hole can be guaranteed in all directions; the structure is simple, the design is scientific, the power consumption is low, the operation is convenient and simple, the adjustability is good, the practicability is strong, the universality is wide, the environment is friendly, and the degree of automation is high.
Description
Technical field:
The invention belongs to electrical automation production technical field, relate to a kind of automatic plug equipment, particularly a kind of pneumatic type Set Top Box automatic plug-pull device, disposablely can will test required plug wire autopatching on Set Top Box wiring board to be measured, effective reduction hand labor intensity, improves production automation level.
Background technology:
Digital video switching box (Set Top Box, be called for short STB), box on so-called Set Top Box or machine, the equipment connecting television set and outside source, the digital signal of compression can be changed into television content and show on a television set, it can not only allow user watch digital television program on existing television set, and can carry out interactive digital amusement, education and commercialization activity by network.Along with the universalness day by day of television set, Set Top Box becomes daily necessities already, in the face of the huge market demand, ensures the quality of products in the urgent need to the production equipment of advanced person and production method and raises the efficiency.In the prior art at present, the production technology of Set Top Box is day by day ripe, develop into automatic assembly line formula processing mode, but the functional test before dispatching from the factory for Set Top Box, but the artificial plug stage is still rested at present, all that operating personnel are manual by tens test plug wires one in practice, one be inserted in jack respectively, to be tested complete after one again, one pull up, which not only standard degree is poor, accuracy rate is low, and labour intensity is large, efficiency is low, so go out a kind of equipment or the device that automatically can carry out plug wire in the urgent need to research and design, to enhance productivity, save labour, reduce production cost.
Summary of the invention:
The object of the invention is to the shortcoming overcoming prior art existence, seek design and a kind of pneumatic type Set Top Box plug-in and pull-off device is provided, can be used in the production line of Set Top Box, realize the disposable automatic plug of various plug wire during testing functions of set top box, substantially increase production efficiency.
To achieve these goals, agent structure of the present invention comprises chassis, left and right fixed head, front and back fixed head, convex plate, wiring board, groove, slide rail, cylinder, plug wire, plug, location hole, reference column, hold-down nut, electromagnetically operated valve, pressure regulator, mains switch and gas circuit, the central authorities on the chassis of hollow type body structure hollow out formula and offer rectangular recess, the cylinder be connected with electromagnetically operated valve is installed with in groove, it is the poly (methyl methacrylate) plate that 30mm is thick that the below pad of cylinder is provided with thickness, poly (methyl methacrylate) plate is installed with slide rail, slide block on slide rail docks with bottom surface, the cylinder rod top gapless of cylinder, to reduce frictional force that cylinder rod moves around and error, the top of cylinder is fixedly connected with inverted convex plate, the embedded arrangement of plush copper end of convex plate in a groove and close together with slide rail, the both sides of convex plate are connected with respectively by hold-down nut can the wiring board of up-down adjustment, on wiring board and convex plate, integral type is fixedly equipped with the plug of band plug wire, the jack on grafting Set Top Box wiring board to be measured, chassis above cylinder block is provided with can before and after regulate front and back fixed head, before and after be connected with respectively by hold-down nut can the left and right fixed head of left and right adjusting the both sides of fixed head, the both sides of front and back fixed head offer location hole respectively, fixed head both sides, left and right are shaped with the reference column corresponding with location hole respectively, and location hole and reference column cooperatively interact for locating the wiring board placing Set Top Box to be measured, install in chassis and be placed with the electromagnetically operated valve be connected with cylinder and change for gas circuit, chassis arranged outside has the mains switch be communicated with external commercial power, for the break-make of Controlling solenoid valve, electromagnetically operated valve is communicated with gas circuit by pressure regulator, pressure regulator is by regulating the air pressure size in gas circuit, with the pressure size during dynamic air cylinder action of Controlling solenoid valve band, in the jack that the plug on wiring board can be inserted on Set Top Box wiring board to be measured accurately, realize the automatic wire inserting of set top box testing.
Preferably, the bakelite plate of to be thickness be on chassis more than 10mm is made, and planar dimension is 300*220mm---between 500*380mm; Left and right fixed head is all identical with structure with the shape of front and back fixed head, and the area of left and right fixed head is greater than front and back fixed head; Convex plate and wiring board are parallel planar structures; Cylinder is two bar cylinders; Plug comprises high definition, audio frequency input, video input, audio/video export, the conventional set-top box circuit board function test plug of power supply and netting twine; Hold-down nut is the wing nut and screw rod that cooperatively interact.
During use, by the hold-down nut that adjustment convex plate is connected with wiring board, realize the adjustment of distance up and down of plug, by the hold-down nut that fixed head before and after adjustment is connected with left and right fixed head, realize the longitudinal separation adjustment of jack, by adjustment location hole and reference column, realize the adjustment of jack left and right distance, thus the accurate grafting of comprehensive guarantee plug and jack.
The present invention compared with prior art, effectively overcome the defect of artificial plug wire inefficiency in prior art, electromagnetically operated valve is adopted to utilize pneumatic principle to realize plugging with coordinating of cylinder, can disposable by all plug wire autopatchings on the wiring board of Set Top Box to be measured, after having tested, property is extracted again, reduce labour intensity, improve production efficiency; This apparatus structure is simple, design science, and power consumption is few, easy and simple to handle, and adjustability is good, practical, and versatility is wide, and environmental friendliness, automaticity is high.
Accompanying drawing illustrates:
Fig. 1 is the agent structure principle schematic of the pneumatic type Set Top Box wire-insertion device that the present invention relates to.
Fig. 2 is the main body hardware configuration schematic diagram of the pneumatic type Set Top Box wire-insertion device that the present invention relates to.
Embodiment:
By embodiment, further description is made to the present invention below in conjunction with accompanying drawing.
Embodiment:
The agent structure of the Set Top Box automatic wire inserting apparatus that the present embodiment relates to comprises chassis 1, left and right fixed head 2, front and back fixed head 3, convex plate 4, wiring board 5, groove 6, slide rail 7, cylinder 8, plug wire 9, plug 10, location hole 11, reference column 12, hold-down nut 13, electromagnetically operated valve 14, pressure regulator 15, mains switch 16 and gas circuit 17, the central authorities on the chassis 1 of hollow type body structure hollow out formula and offer rectangular recess 6, the cylinder 8 be connected with electromagnetically operated valve 14 is installed with in groove 6, it is the poly (methyl methacrylate) plate that 30mm is thick that the below pad of cylinder 8 is provided with thickness, poly (methyl methacrylate) plate is installed with slide rail 7, slide block on slide rail 7 docks with bottom surface, the cylinder rod top gapless of cylinder 8, to reduce frictional force that cylinder rod moves around and error, the top of cylinder 8 is fixedly connected with inverted convex plate 4, the plush copper end of convex plate 4 is embedded to be placed in groove 6 and close together with slide rail 7, the both sides of convex plate 4 are connected with respectively by hold-down nut 13 can the wiring board 5 of up-down adjustment, on wiring board 5 and convex plate 4, integral type is fixedly equipped with the plug 10 of band plug wire 9, for the jack 19 on grafting Set Top Box wiring board 18 to be measured, chassis 1 above cylinder 8 cylinder body is provided with can before and after regulate front and back fixed head 3, before and after be connected with respectively by hold-down nut 13 can the left and right fixed head 2 of left and right adjusting the both sides of fixed head 3, the both sides of front and back fixed head 3 offer location hole 11 respectively, fixed head both sides, left and right are shaped with the reference column 12 corresponding with location hole 11 respectively, and location hole 11 and reference column 12 cooperatively interact for locating the wiring board 18 placing Set Top Box to be measured, install in chassis 1 and be placed with the electromagnetically operated valve 14 be connected with cylinder 8 and change for gas circuit, chassis 1 arranged outside has the mains switch 16 be communicated with external commercial power, for the break-make of Controlling solenoid valve 14, electromagnetically operated valve 14 is communicated with gas circuit 17 by pressure regulator 15, pressure regulator 15 is by regulating the air pressure size in gas circuit 17, with Controlling solenoid valve 14 with pressure size during dynamic air cylinder 8 action, in the jack 19 that plug 10 on wiring board 5 can be inserted on Set Top Box wiring board 18 to be measured accurately, realize the automatic wire inserting of set top box testing.
The bakelite plate that the chassis 1 related in the present embodiment is more than 10mm for thickness is made, and planar dimension is 300*220mm---between 500*380mm; Left and right fixed head 2 is all identical with structure with the shape of front and back fixed head 3, and the area of left and right fixed head 2 is greater than front and back fixed head 3; Convex plate 4 and wiring board 5 are parallel planar structures; Cylinder 8 is two bar cylinders; Plug 10 comprises the plug of the conventional set-top box circuit board function tests such as high definition, audio frequency input, video input, audio/video output, power supply, netting twine; Hold-down nut 13 is the wing nut that cooperatively interacts and screw rod; By the hold-down nut 13 that adjustment convex plate 4 is connected with wiring board 5, realize the adjustment of distance up and down of plug 10, by the hold-down nut 13 that fixed head 3 before and after adjustment is connected with left and right fixed head 2, realize the longitudinal separation adjustment of jack 19, by adjustment location hole 11 and reference column 12, realize the adjustment of jack about 19 distance, thus the accurate grafting of comprehensive guarantee plug 10 and jack 19.
During the use that Set Top Box automatic wire inserting apparatus that the present embodiment relates to runs, first adjust left and right fixed head 2 and front and back fixed head 3 in the One On The Chassis position, the position of the plug 10 on convex plate 4 and wiring board 5; Then Set Top Box wiring board 18 to be measured is placed on reference column 12, turn on the power switch 16 rear electromagnetic valve 14 energising actions the air-flow in gas circuit 17 after pressure regulator 15 regulates is carried out conversion to be given to cylinder 8, cylinder 8 action drives the wiring board 5 on convex plate 4 to move, the plug 10 on wiring board 5 is made to aim in the jack 19 inserted on Set Top Box wiring board 18 to be measured, to carry out the test of correlation function; Test rear powered-down switch 16, electromagnetically operated valve 14 carries out the action of gas circuit conversion and control cylinder 8 and drives wiring board 5 to move, plug 10 on wiring board 5 is extracted from the jack 19 Set Top Box wiring board 18 to be measured, repeats the automatic plug of all plug wires when above action completes set top box testing.
Claims (3)
1. a pneumatic type Set Top Box automatic plug-pull device, is characterized in that agent structure comprises chassis, left and right fixed head, front and back fixed head, convex plate, wiring board, groove, slide rail, cylinder, plug wire, plug, location hole, reference column, hold-down nut, electromagnetically operated valve, pressure regulator, mains switch and gas circuit, the central authorities on the chassis of hollow type body structure hollow out formula and offer rectangular recess, the cylinder be connected with electromagnetically operated valve is installed with in groove, it is the poly (methyl methacrylate) plate that 30mm is thick that the below pad of cylinder is provided with thickness, poly (methyl methacrylate) plate is installed with slide rail, slide block on slide rail docks with bottom surface, the cylinder rod top gapless of cylinder, to reduce frictional force that cylinder rod moves around and error, the top of cylinder is fixedly connected with inverted convex plate, the embedded arrangement of plush copper end of convex plate in a groove and close together with slide rail, the both sides of convex plate are connected with respectively by hold-down nut can the wiring board of up-down adjustment, on wiring board and convex plate, integral type is fixedly equipped with the plug of band plug wire, the jack on grafting Set Top Box wiring board to be measured, chassis above cylinder block is provided with can before and after regulate front and back fixed head, before and after be connected with respectively by hold-down nut can the left and right fixed head of left and right adjusting the both sides of fixed head, the both sides of front and back fixed head offer location hole respectively, fixed head both sides, left and right are shaped with the reference column corresponding with location hole respectively, and location hole and reference column cooperatively interact for locating the wiring board placing Set Top Box to be measured, install in chassis and be placed with the electromagnetically operated valve be connected with cylinder and change for gas circuit, chassis arranged outside has the mains switch be communicated with external commercial power, for the break-make of Controlling solenoid valve, electromagnetically operated valve is communicated with gas circuit by pressure regulator, pressure regulator is by regulating the air pressure size in gas circuit, with the pressure size during dynamic air cylinder action of Controlling solenoid valve band, in the jack that the plug on wiring board can be inserted on Set Top Box wiring board to be measured accurately, realize the automatic wire inserting of set top box testing.
2. pneumatic type Set Top Box automatic plug-pull device according to claim 1, it is characterized in that chassis to be thickness be that the bakelite plate of more than 10mm is made, planar dimension is 300*220mm---between 500*380mm; Left and right fixed head is all identical with structure with the shape of front and back fixed head, and the area of left and right fixed head is greater than front and back fixed head; Convex plate and wiring board are parallel planar structures; Described cylinder is two bar cylinders; Described plug comprises high definition, audio frequency input, video input, audio/video export, the conventional set-top box circuit board function test plug of power supply and netting twine; Described hold-down nut is the wing nut and screw rod that cooperatively interact.
3. pneumatic type Set Top Box automatic plug-pull device according to claim 1, it is characterized in that the hold-down nut be connected with wiring board by adjustment convex plate, realize the adjustment of distance up and down of plug, by the hold-down nut that fixed head before and after adjustment is connected with left and right fixed head, realize the longitudinal separation adjustment of jack, by adjustment location hole and reference column, realize the adjustment of jack left and right distance, thus the accurate grafting of comprehensive guarantee plug and jack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510157286.9A CN104733980B (en) | 2015-04-03 | 2015-04-03 | A kind of pneumatic type Set Top Box automatic plug-pull device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510157286.9A CN104733980B (en) | 2015-04-03 | 2015-04-03 | A kind of pneumatic type Set Top Box automatic plug-pull device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104733980A true CN104733980A (en) | 2015-06-24 |
| CN104733980B CN104733980B (en) | 2016-08-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510157286.9A Active CN104733980B (en) | 2015-04-03 | 2015-04-03 | A kind of pneumatic type Set Top Box automatic plug-pull device |
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| CN (1) | CN104733980B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283150A (en) * | 2016-04-11 | 2017-10-24 | 良瑞电子(深圳)有限公司 | Optical registration plug-in and pull-off device |
| CN109001877A (en) * | 2018-07-05 | 2018-12-14 | 江苏通鼎宽带有限公司 | Fiber cable cross connection box and its automatic skip connection system |
| CN109616827A (en) * | 2018-12-14 | 2019-04-12 | 京信通信系统（中国）有限公司 | Connector rotary joint device |
| CN109738734A (en) * | 2018-12-28 | 2019-05-10 | 南通同洲电子有限责任公司 | A kind of multifunctional set top box automatic testing tool jig |
| CN109768434A (en) * | 2017-11-07 | 2019-05-17 | 上海国际汽车城（集团）有限公司 | A kind of DCDC module hot-plug construction recycled for retired battery |
| CN109830838A (en) * | 2019-01-23 | 2019-05-31 | 嘉兴永瑞电子科技有限公司 | Connector plug-in and pull-off device and electronic equipment |
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| CN201726023U (en) * | 2010-06-04 | 2011-01-26 | 龙旗科技(上海)有限公司 | Automatic connecting device of micro universal series bus (USB) connector |
| CN202127482U (en) * | 2011-06-03 | 2012-01-25 | 深圳创维数字技术股份有限公司 | Test device and system of set-top box |
| CN102355593A (en) * | 2011-11-09 | 2012-02-15 | 上海大亚科技有限公司 | Testing apparatus and online testing method for set-top box device |
| CN103579890A (en) * | 2012-07-18 | 2014-02-12 | 纬创资通股份有限公司 | Automatic aligning device |
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| CN104242016A (en) * | 2014-09-22 | 2014-12-24 | 苏州优备精密电子有限公司 | Automatic inserting and pulling mechanism of male and female connectors |
| CN104377502A (en) * | 2014-10-27 | 2015-02-25 | 中汽昌兴（洛阳）机电设备工程有限公司 | Automatic inserting and pulling out device |
| CN204190147U (en) * | 2014-10-24 | 2015-03-04 | 冷荣飞 | A kind of automatic overlap-connected components be suitable in circuit gas circuit |
| CN104466612A (en) * | 2013-09-25 | 2015-03-25 | 天津仁义合自动化技术有限公司 | Wire inserting equipment for test machine |
-
2015
- 2015-04-03 CN CN201510157286.9A patent/CN104733980B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0716484A2 (en) * | 1994-12-08 | 1996-06-12 | SUMITOMO WIRING SYSTEMS, Ltd. | Terminal inserting apparatus |
| CN201726023U (en) * | 2010-06-04 | 2011-01-26 | 龙旗科技(上海)有限公司 | Automatic connecting device of micro universal series bus (USB) connector |
| CN202127482U (en) * | 2011-06-03 | 2012-01-25 | 深圳创维数字技术股份有限公司 | Test device and system of set-top box |
| CN102355593A (en) * | 2011-11-09 | 2012-02-15 | 上海大亚科技有限公司 | Testing apparatus and online testing method for set-top box device |
| CN103579890A (en) * | 2012-07-18 | 2014-02-12 | 纬创资通股份有限公司 | Automatic aligning device |
| CN104466612A (en) * | 2013-09-25 | 2015-03-25 | 天津仁义合自动化技术有限公司 | Wire inserting equipment for test machine |
| CN203839691U (en) * | 2014-05-16 | 2014-09-17 | 大陆汽车系统（天津）有限公司 | Wire inserting device |
| CN104242016A (en) * | 2014-09-22 | 2014-12-24 | 苏州优备精密电子有限公司 | Automatic inserting and pulling mechanism of male and female connectors |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107283150A (en) * | 2016-04-11 | 2017-10-24 | 良瑞电子(深圳)有限公司 | Optical registration plug-in and pull-off device |
| CN109768434A (en) * | 2017-11-07 | 2019-05-17 | 上海国际汽车城（集团）有限公司 | A kind of DCDC module hot-plug construction recycled for retired battery |
| CN109001877A (en) * | 2018-07-05 | 2018-12-14 | 江苏通鼎宽带有限公司 | Fiber cable cross connection box and its automatic skip connection system |
| CN109616827A (en) * | 2018-12-14 | 2019-04-12 | 京信通信系统（中国）有限公司 | Connector rotary joint device |
| CN109738734A (en) * | 2018-12-28 | 2019-05-10 | 南通同洲电子有限责任公司 | A kind of multifunctional set top box automatic testing tool jig |
| CN109830838A (en) * | 2019-01-23 | 2019-05-31 | 嘉兴永瑞电子科技有限公司 | Connector plug-in and pull-off device and electronic equipment |
| CN109830838B (en) * | 2019-01-23 | 2023-01-10 | 嘉兴永瑞电子科技有限公司 | Connector plugging device and electronic equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104733980B (en) | 2016-08-31 |
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Denomination of invention: Pneumatic type set top box automatic plugging and drawing device Effective date of registration: 20200206 Granted publication date: 20160831 Pledgee: Qingdao high technology financing Company limited by guarantee Pledgor: Yuanqi Industrial Technology Co., Ltd. Registration number: Y2020990000114 |
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