CN104720421B - A kind of high-strength light honeycomb bed panel and preparation method thereof - Google Patents
A kind of high-strength light honeycomb bed panel and preparation method thereof Download PDFInfo
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- CN104720421B CN104720421B CN201510134256.6A CN201510134256A CN104720421B CN 104720421 B CN104720421 B CN 104720421B CN 201510134256 A CN201510134256 A CN 201510134256A CN 104720421 B CN104720421 B CN 104720421B
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- bed
- strengthening ribs
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- vertical strengthening
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- 238000002360 preparation method Methods 0.000 title claims abstract description 7
- 238000010276 construction Methods 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 22
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 20
- 230000001413 cellular effect Effects 0.000 claims abstract description 10
- 238000001746 injection moulding Methods 0.000 claims abstract description 5
- 230000005855 radiation Effects 0.000 claims abstract description 5
- 230000002708 enhancing effect Effects 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 239000002131 composite material Substances 0.000 claims abstract description 3
- 239000004744 fabric Substances 0.000 claims abstract description 3
- 238000005728 strengthening Methods 0.000 claims description 31
- 230000002787 reinforcement Effects 0.000 claims description 20
- 230000007704 transition Effects 0.000 claims description 12
- 210000003205 muscle Anatomy 0.000 claims description 8
- 239000002991 molded plastic Substances 0.000 claims description 4
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- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract description 5
- 235000017491 Bambusa tulda Nutrition 0.000 abstract description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract description 5
- 239000002023 wood Substances 0.000 abstract description 5
- 241001330002 Bambuseae Species 0.000 abstract description 4
- 239000011425 bamboo Substances 0.000 abstract description 4
- 230000007774 longterm Effects 0.000 abstract description 4
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract description 3
- 239000000126 substance Substances 0.000 abstract description 3
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 238000009987 spinning Methods 0.000 abstract description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 11
- 238000012545 processing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
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- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000001684 chronic effect Effects 0.000 description 1
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- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
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- 210000002435 tendon Anatomy 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000005418 vegetable material Substances 0.000 description 1
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention discloses a kind of high-strength light honeycomb bed panel and preparation method thereof, including panel body, panel body is Cellular Networks trellis hollow out panel, and at the back side of panel body integrally formed with load-carrying construction, load-carrying construction is using hexagon radiation load-carrying construction.The present invention adds EVA, SBS toughness reinforcing, addition fiber-like material enhancing, and by double screw extruder blending and modifying, finally give ABS modified composite materials using ABS as base-material；Then it is integrally formed to obtain high-strength light honeycomb bed panel by injection molding technique.The present invention originally solves wood, bamboo matter bed panel weight weight, moisture-sensitive, gone mouldy, the problems such as burn into is damaged by worms, material environment friendly is safe, recyclable recycling after damage relative to the existing wood of in the market, bamboo matter bed panel；Chemical fibre, the spinning cloth used relative in the market, the invention belongs to hard bed surface, lies with comfortable, suitable long-term use；Relative to the metal bed surface such as aluminium alloy, the present invention has the advantages of cost is low, thermal comfort is good.
Description
Technical field
The invention belongs to outdoor tentage technical field, it is related to a kind of bed panel, especially a kind of high-strength light honeycomb
Structure bed panel and preparation method thereof.
Background technology
At present, existing folding bed species is many on the market, and structural shape is different.Its material of table, which is summed up, mainly to be had
Three classes：First, the textile material such as canvas of chemical fibre, fibers material is in light weight, and small volume, price is low, and shortcoming is that bed surface is soft for flexibility
Face, short time (in 1~2 day) use is feasible, but reduces personnel's comfortableness using can then cause personnel's chronic problem for a long time,
Have a strong impact on personnel's physical efficiency；Second, the metal material such as aluminium alloy, aluminum alloy materials are in light weight, are easy to portable, and bed surface is smooth, summer
Comfortably, but price, poor air permeability, winter is big to human body thermal losses, creeping chill is strong；Third, using vegetable materials such as wood, bamboos, it is wooden
Material gas permeable moisture-inhibiting, bed surface is smooth, and using comfortable, but weight weight, volume are big, and easily mould, perishable, moisture-sensitive, easily damage by worms, discomfort
Close the carrying of field portable and long-term use.Therefore, research it is a kind of it is in light weight, quality is hard, air-moisture-permeable, using comfortable, resistance to mould, resistance to
It is rotten, resistance to damage by worms, environmental protection, moderate Portable foldable bed bed panel are that outdoor tentage is sought to solve the problems, such as always.
The content of the invention
A kind of the shortcomings that it is an object of the invention to overcome above-mentioned prior art, there is provided high-strength light honeycomb bed panel
And preparation method thereof.
The purpose of the present invention is achieved through the following technical solutions：
This high-strength light honeycomb bed panel, including panel body, the panel body are Cellular Networks trellis hollow out
Panel, at the back side of panel body integrally formed with load-carrying construction, the load-carrying construction is using hexagon radiation load-carrying construction.
Above-mentioned panel body is the bed panel of cellular hollow out integral molded plastic machine-shaping.
Further, above-mentioned load-carrying construction is：The cross reinforcing being mutually perpendicular to staggeredly is set at the back side of panel body
Arrangement group and some vertical strengthening ribs arrangement groups, the cross reinforcing arrangement group is by some cross reinforcing groups arranged in parallel
Into；The vertical strengthening ribs arrangement group is by spaced first vertical strengthening ribs and the second vertical strengthening ribs group of being parallel to each other
Into；The cross reinforcing uses the big arc-shaped transition reinforcement of arch；First vertical strengthening ribs and the second vertical strengthening ribs
It is staggered using height muscle；Some uniform hollow holes are provided with the first vertical strengthening ribs and the second vertical strengthening ribs,
First vertical strengthening ribs and the second vertical strengthening ribs use small arc-shaped transition in hollow hole transition portion；Between adjacent hollow hole
Oblique reinforcement is also associated with, the hollow hole in avris is connected to the transverse direction of avris to the oblique reinforcement that avris direction radiates
On reinforcement or frame.
Further, above-mentioned load-carrying construction is arranged to integral type frame in avris, and sector structure is used in the corner of frame,
Fan-shaped middle part is provided with reinforcement.
Further, above-mentioned panel body and load-carrying construction use and are integrally formed mode.
Further, the bed surface of above-mentioned panel body is handled using dermatoglyph.
The present invention also proposes a kind of preparation method of above-mentioned high-strength light honeycomb bed panel：Using ABS as base-material, add
Add EVA, SBS toughness reinforcing, addition fiber-like material enhancing, and by double screw extruder blending and modifying, finally give ABS and be modified again
Condensation material；Then it is integrally formed to obtain high-strength light honeycomb bed panel by injection molding technique.
The invention has the advantages that：
1. the bed panel of the present invention uses the netted reinforcing rib structure of honeycomb, in light weight, folding bed in the prior art is overcome
Limited capacity existing for bed surface, be unsatisfactory for field portable, it is long-term live with etc. drawback, can meet to fold bed volume it is small, it is in light weight,
Stiff dough, it is ventilative, live with the demand such as comfortableness is good, cost is low.
2. the present invention originally solves existing wood, bamboo matter bed panel weight relative to the existing wood of in the market, bamboo matter bed panel
Weight, moisture-sensitive, go mouldy, the problems such as burn into is damaged by worms, material environment friendly safety, recyclable recycling after damage；Make relative in the market
With more various chemical fibres, the bed surface of spinning cloth, the invention belongs to hard bed surface, lies with comfortable, suitable long-term use；Relative to aluminium
The metal bed surface such as alloy, the present invention have the advantages of cost is low, thermal comfort is good.
Brief description of the drawings
Fig. 1 is the bed panel positive structure schematic of the present invention；
Fig. 2 is the bed panel structure schematic diagram of the present invention；
Fig. 3 is the load-carrying construction schematic diagram of the bed panel of the present invention.
Wherein：1 is panel body；2 be the first vertical strengthening ribs；3 be the second vertical strengthening ribs；4 be oblique reinforcement；5
For hollow hole；6 be cross reinforcing.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings：
Referring to Fig. 1-3：The present invention is the bed panel of cellular hollow out integral molded plastic machine-shaping, and every folding bed uses this
Two pieces of the bed panel of sample, bed panel pass through rivet interlacement with bedstead.This high-strength light honeycomb bed panel, including panel sheet
Body 1, the panel body 1 is Cellular Networks trellis hollow out panel, at the back side of panel body 1 integrally formed with load-carrying construction, institute
Load-carrying construction is stated using hexagon radiation load-carrying construction.The panel body 1 is cellular hollow out integral molded plastic machine-shaping
Bed panel.
Referring to Fig. 3：The present invention load-carrying construction be：The transverse direction being mutually perpendicular to staggeredly is set to add at the back side of panel body 1
Strengthening tendons arrangement group and some vertical strengthening ribs arrangement groups, the cross reinforcing arrangement group is by some horizontal reinforcements arranged in parallel
Muscle 6 forms；The vertical strengthening ribs arrangement group is vertically strengthened by spaced first vertical strengthening ribs 2 and second that are parallel to each other
Muscle 3 forms；The cross reinforcing 6 uses the big arc-shaped transition reinforcement of arch；First vertical strengthening ribs 2 and second are vertical
Reinforcement 3 is staggered using height muscle；It is provided with the first vertical strengthening ribs 2 and the second vertical strengthening ribs 3 some uniform
Hollow hole 5, the first vertical strengthening ribs 2 and the second vertical strengthening ribs 3 use small arc-shaped transition in the transition portion of hollow hole 5；
Oblique reinforcement 4 is also associated between adjacent hollow hole 5, the oblique reinforcement that the hollow hole 5 in avris radiates to avris direction
Muscle 4 is connected on the cross reinforcing 6 or frame of avris.
In highly preferred embodiment of the present invention, load-carrying construction is arranged to integral type frame in avris, is adopted in the corner of frame
With sector structure, reinforcement is provided with the middle part of sector.
The above-mentioned panel body 1 and load-carrying construction of the present invention, which uses, is integrally formed mode.The bed surface of above-mentioned panel body 1 is adopted
Handled with dermatoglyph.
To sum up, it is Cellular Networks trellis using hexagon radiation load-carrying construction, bed surface profile in structure of the invention, bed board is carried on the back
Face uses arch reinforcement, and cross reinforcing uses big arc-shaped transition, and vertical strengthening ribs are staggered using height muscle, in hollow out
Hole transition portion uses small arc-shaped transition, reduces stress concentration, ensures to alleviate while proof strength using these measures
The overall weight of bed board；Cross place in reinforcement, ejected on mould using ejector sleeve, avoid wall thickness herein blocked up and shrink not
, the unified wall thickness requirement of bed board each several part is met, bed surface is smooth attractive in appearance after guarantee contraction.
During processing and fabricating, using ABS as base-material, EVA, SBS toughness reinforcing, addition fiber-like material enhancing are added, and pass through double spiral shells
Bar extruder blending and modifying, finally give the ABS modified composite materials for meeting use condition.Processing uses injection molding work
Skill.
On bed surface plate material, a certain proportion of EVA, SBS are added to traditional ABS and are modified, to strengthen its toughness,
Overcome the characteristics such as embrittlement of traditional ABS material in the limit low temperature such as -41 DEG C；Meanwhile fibrous reinforcements are added, improve
Its intensity and case hardness, meet that product is required using comfortable, long lifespan etc..Modified material property and other PE, PP,
The contrast of common ABS material is shown in Table 1.
Several common plasticses material parameter contrasts of table 1
The present invention have developed a kind of modified ABS plastics, improve mechanics of the common ABS under the conditions of high and low temperature, mechanicalness
Energy；Bed panel is molded by ABS synthetic resin injection molding, meets forming, easy to process, yield rate is high etc. requires；This ABS
Material non-toxic, tasteless, impact strength is good, and high abrasion resistance, molding shrinkage is small, good stability of the dimension, and oil resistivity is strong.Bed surface can
With the normal use in -41 DEG C -46 DEG C of temperature range limit, storage temperature can reach -55 DEG C -70 DEG C, have preferable
Comprehensive mechanical property.The material of table may be recovered recycling, comply fully with the requirement in terms of energy-conserving and environment-protective.Bed surface surface uses
Dermatoglyph processing, both ensure that product was attractive in appearance, and had added the frictional behaviour on its surface again, meet practicality requirement.
The present invention finally determines Cellular Networks using performance test is carried out after finite element simulation calculation and multiple trial-manufacture of sample
Lattice structure, the intensity and hardness of bed surface were both ensured, and be effectively reduced the weight of product in itself again, bed surface back uses special form
The reinforcing rib structure design of shape, is not only simple in structure rationally, stability is high, is unlikely to deform, and adds structural strength, makes production
Product possess good bearing capacity.Bed surface honeycomb network structure, generally stiff dough, add bed board in itself while proof strength
Gas permeability, the comfort that raising personnel lie, support personnel can be lain for a long time use as beds for domestic use.
Claims (3)
1. a kind of high-strength light honeycomb bed panel, it is characterised in that including panel body (1), the panel body (1) is
Cellular Networks trellis hollow out panel, six sides are used integrally formed with load-carrying construction, the load-carrying construction at the back side of panel body (1)
Shape radiates load-carrying construction；
The load-carrying construction is：In panel body (1) if the back side set be mutually perpendicular to cross reinforcing arrangement group staggeredly and
Dry vertical strengthening ribs arrangement group, the cross reinforcing arrangement group are made up of some cross reinforcings (6) arranged in parallel；It is described
Vertical strengthening ribs arrangement group is by being parallel to each other spaced first vertical strengthening ribs (2) and the second vertical strengthening ribs (3) form；
The cross reinforcing (6) uses the big arc-shaped transition reinforcement of arch；First vertical strengthening ribs (2) and the second vertical reinforcement
Muscle (3) is staggered using height muscle；It is provided with the first vertical strengthening ribs (2) and the second vertical strengthening ribs (3) some equal
The hollow hole (5) of cloth, the first vertical strengthening ribs (2) and the second vertical strengthening ribs (3) use roundlet in hollow hole (5) transition portion
Arc transition；Oblique reinforcement (4) is also associated between adjacent hollow hole (5), the hollow hole (5) in avris is to avris direction
The oblique reinforcement (4) of radiation is connected on the cross reinforcing (6) or frame of avris；
The panel body (1) is the bed panel of cellular hollow out integral molded plastic machine-shaping；The load-carrying construction is set in avris
The formula that sets as one frame, sector structure is used in the corner of frame, reinforcement is provided with the middle part of sector；The panel body
(1) use with load-carrying construction and be integrally formed mode；
Two pieces of bed panel as every folding bed use, bed panel include bed surface wrench and three pieces of honeycomb vacancy sections.
2. high-strength light honeycomb bed panel according to claim 1, it is characterised in that the panel body (1)
Bed surface is handled using dermatoglyph.
3. the preparation method of the high-strength light honeycomb bed panel described in a kind of claim 1 or 2, it is characterised in that with ABS
For base-material, EVA, SBS toughness reinforcing, addition fiber-like material enhancing are added, and by double screw extruder blending and modifying, finally give
ABS modified composite materials；Then it is integrally formed to obtain high-strength light honeycomb bed panel by injection molding technique.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510134256.6A CN104720421B (en) | 2015-03-25 | 2015-03-25 | A kind of high-strength light honeycomb bed panel and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510134256.6A CN104720421B (en) | 2015-03-25 | 2015-03-25 | A kind of high-strength light honeycomb bed panel and preparation method thereof |
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| Publication Number | Publication Date |
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| CN104720421A CN104720421A (en) | 2015-06-24 |
| CN104720421B true CN104720421B (en) | 2018-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510134256.6A Expired - Fee Related CN104720421B (en) | 2015-03-25 | 2015-03-25 | A kind of high-strength light honeycomb bed panel and preparation method thereof |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106671843B (en) * | 2015-11-11 | 2019-04-23 | 株洲时代新材料科技股份有限公司 | A kind of lower surface has the sleeping plate and preparation method thereof of rib |
| CN106175246A (en) * | 2016-08-30 | 2016-12-07 | 广州市船人船舶装饰有限公司 | A kind of folding bed |
| CN108451736A (en) * | 2017-12-31 | 2018-08-28 | 丁科发 | A kind of life of elderly person service system |
| US11246424B2 (en) | 2018-04-23 | 2022-02-15 | Elephant in a Box, Inc. | Flexible foldable furniture by using honeycomb technology |
| US11026504B2 (en) * | 2018-05-07 | 2021-06-08 | Dongguan Shichang Metals Factory Ltd. | Blow-molded rib structure |
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|---|---|---|---|---|
| US5680662A (en) * | 1996-09-09 | 1997-10-28 | Veritas Enterprises, Inc. | Cushioning mattress for reducing shear and friction |
| CN2619527Y (en) * | 2002-07-28 | 2004-06-09 | 熊新民 | Cane mattress |
| CN1714707A (en) * | 2004-06-28 | 2006-01-04 | 冷鹭浩 | Functional partition for single/double layer bed |
| CN101608499A (en) * | 2008-06-16 | 2009-12-23 | 上海稼生商贸发展有限公司 | The ABS plastic floor |
| CN101632526A (en) * | 2008-07-23 | 2010-01-27 | 韩志敏 | Plastic multifunctional bed |
| CN102613815A (en) * | 2012-04-17 | 2012-08-01 | 王腾云 | Multifunctional study desk and chair |
| CN203493202U (en) * | 2013-08-13 | 2014-03-26 | 际诺思（厦门）轻工制品有限公司 | Novel bed frame |
-
2015
- 2015-03-25 CN CN201510134256.6A patent/CN104720421B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5680662A (en) * | 1996-09-09 | 1997-10-28 | Veritas Enterprises, Inc. | Cushioning mattress for reducing shear and friction |
| CN2619527Y (en) * | 2002-07-28 | 2004-06-09 | 熊新民 | Cane mattress |
| CN1714707A (en) * | 2004-06-28 | 2006-01-04 | 冷鹭浩 | Functional partition for single/double layer bed |
| CN101608499A (en) * | 2008-06-16 | 2009-12-23 | 上海稼生商贸发展有限公司 | The ABS plastic floor |
| CN101632526A (en) * | 2008-07-23 | 2010-01-27 | 韩志敏 | Plastic multifunctional bed |
| CN102613815A (en) * | 2012-04-17 | 2012-08-01 | 王腾云 | Multifunctional study desk and chair |
| CN203493202U (en) * | 2013-08-13 | 2014-03-26 | 际诺思（厦门）轻工制品有限公司 | Novel bed frame |
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| CN104720421A (en) | 2015-06-24 |
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Address after: 710032 No. 16 Jinhua Jinhua Road, Shaanxi, Xi'an Patentee after: UNIT 32181 OF PLA Patentee after: XI'AN KUNLUN INDUSTRY (Group) Co.,Ltd. Address before: 710032 No. 16 Jinhua Jinhua Road, Shaanxi, Xi'an Patentee before: Architectural Engineering Research Institute, The General Logisitic Department of PLA Patentee before: XI'AN KUNLUN INDUSTRY (Group) Co.,Ltd. |
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Granted publication date: 20180202 |