CN104720421A - Light-weight high-intensity honeycomb structure bed panel and preparation method thereof - Google Patents

Light-weight high-intensity honeycomb structure bed panel and preparation method thereof Download PDF

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Publication number
CN104720421A
CN104720421A CN201510134256.6A CN201510134256A CN104720421A CN 104720421 A CN104720421 A CN 104720421A CN 201510134256 A CN201510134256 A CN 201510134256A CN 104720421 A CN104720421 A CN 104720421A
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China
Prior art keywords
panel
bed panel
strengthening ribs
vertical strengthening
bed
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Granted
Application number
CN201510134256.6A
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Chinese (zh)
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CN104720421B (en
Inventor
沈承
郭鹏
赵永刚
韩建军
王超宝
黄光宏
胡国昌
宁涛
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Xi'an Kunlun Industry Group Co ltd
32181 Troops of PLA
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XI'AN KUNLUN INDUSTRY (GROUP) Co Ltd
Architectural Engineering Institute of General Logistics Department of PLA
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Priority to CN201510134256.6A priority Critical patent/CN104720421B/en
Publication of CN104720421A publication Critical patent/CN104720421A/en
Application granted granted Critical
Publication of CN104720421B publication Critical patent/CN104720421B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a light-weight high-intensity honeycomb structure bed panel and a preparation method thereof. The light-weight high-intensity honeycomb structure bed panel comprises a panel body, wherein the panel body is a honeycomb latticed hollow panel; a force bearing structure is molded integrally at the rear surface of a panel body; and a hexagonal radiation force bearing structure is adopted for the force bearing structure. According to the invention, ABS acts as a base material; EVA and SBS are added for toughening; fiber type materials are added for reinforcement, and a double-screw-rod extruder is used for co-blending and modification, and finally an ABS modified composite material is obtained; and then a plastic injection molding technology is used for molding integrally so as to obtain the light-weight high-intensity honeycomb structure bed panel. Compared with a timber and bamboo bed panel on the market, the problems of heavy weight, easiness in being affected by dampness, mildew, corrosion, damage by worms and the like of the timber and bamboo bed panel can be solved, and the materials are environmentally friendly and safe, and can be recycled after being damaged; compared with chemical fibers and woven cloth which are used on the market, the light-weight high-intensity honeycomb structure bed panel belongs to a hard bed panel, is comfortable to lie, and is suitable for long-time use; and compared with aluminum alloy and other bed panels, the light-weight high-intensity honeycomb structure bed panel has the advantages of low cost and good heat comfort.

Description

A kind of high-strength light honeycomb bed panel and preparation method thereof
Technical field
The invention belongs to outdoor tentage technical field, relate to a kind of bed panel, especially a kind of high-strength light honeycomb bed panel and preparation method thereof.
Background technology
At present, existing folding bed kind is a lot of on the market, and structural shape is different.Its material of table is summed up and mainly contains three classes: one is the textile materials such as canvas of chemical fibre, fibers material is lightweight, volume is little, price is low, shortcoming is bed surface is flexible soft, and the short time (in 1 ~ 2 day) uses feasible, but long-time use then can cause personnel's chronic problem, reduction personnel comfortableness, has a strong impact on personnel's physical efficiency; Two is the metal materials such as aluminium alloy, and aluminum alloy materials is lightweight, is convenient to portable, and bed surface is smooth, and summer is comfortable, but price, poor air permeability, winter is large to Studies of Human Body Heat loss, creeping chill is strong; Three is adopt the vegetable material such as wood, bamboo, wood materials air-moisture-permeable, and bed surface is smooth, uses comfortable, but Heavy Weight, volume are large, and easily mould, perishable, moisture-sensitive, easily damage by worms, be not suitable for field portable and carry and Long-Time Service.Therefore, study that a kind of lightweight, quality is hard, air-moisture-permeable, use be comfortable, resistance to mould, corrosion resistant, resistance toly to damage by worms, environmental protection, moderate Portable foldable bed bed panel be the problem that outdoor tentage is sought to solve always.
Summary of the invention
The object of the invention is to the shortcoming overcoming above-mentioned prior art, a kind of high-strength light honeycomb bed panel and preparation method thereof is provided.
The object of the invention is to be achieved through the following technical solutions:
This high-strength light honeycomb bed panel, comprises panel body, and described panel body is Cellular Networks trellis hollow out panel, has load-carrying construction the back side of panel body is one-body molded, and described load-carrying construction adopts hexagon radiation load-carrying construction.
Above-mentioned panel body is the bed panel of cellular hollow out integral molded plastic machine-shaping.
Further, above-mentioned load-carrying construction is: arrange the cross reinforcing arrangement group of mutual vertical interlaced and some vertical strengthening ribs arrangement groups at the back side of panel body, described cross reinforcing arrangement group is made up of some cross reinforcings arranged in parallel; Described vertical strengthening ribs arrangement group is made up of be parallel to each other spaced first vertical strengthening ribs and the second vertical strengthening ribs; Described cross reinforcing adopts the large arc-shaped transition reinforcement of arch; Described first vertical strengthening ribs and the second vertical strengthening ribs adopt height muscle to be staggered; First vertical strengthening ribs and the second vertical strengthening ribs are provided with some uniform hollow holes, and the first vertical strengthening ribs and the second vertical strengthening ribs adopt small arc-shaped transition at hollow hole transition portion; Oblique reinforcement is also connected with, on the cross reinforcing that the hollow hole being in avris is connected to avris to the oblique reinforcement of avris direction radiation or frame between adjacent hollow hole.
Further, above-mentioned load-carrying construction is set to integral type frame at avris, adopts sector structure, fan-shaped middle part is provided with reinforcement in the corner of frame.
Further, above-mentioned panel body and load-carrying construction adopt one-body molded mode.
Further, the bed surface of above-mentioned panel body adopts dermatoglyph process.
The present invention also proposes a kind of preparation method of above-mentioned high-strength light honeycomb bed panel: take ABS as base-material, adds EVA, SBS toughness reinforcing, adds fiber-like material and strengthens, and by double screw extruder blending and modifying, finally obtain ABS modified composite material; Then high-strength light honeycomb bed panel is obtained by injection molding technique is one-body molded.
The present invention has following beneficial effect:
1. bed panel of the present invention adopts the netted reinforcing rib structure of honeycomb, lightweight, overcome the limited capacity that in prior art, folding bed bed surface exists, do not meet field portable, long-term live the drawback such as use, can meet, stiff dough little, lightweight to folding bed volume, ventilative, firmly by demands such as comfortableness are good, cost is low.
2. the present invention is relative to wood existing on market, bamboo matter bed panel, problems such as originally solving existing wood, bamboo matter bed panel Heavy Weight, moisture-sensitive, go mouldy, burn into is damaged by worms, material environment friendly safety, recyclable recycling after damaging; Relative to market using more various chemical fibres, spinning the bed surface of cloth, the invention belongs to hard bed surface, lie with comfortable, be applicable to Long-Time Service; Relative to metal bed surfaces such as aluminium alloys, the present invention has the advantage that cost is low, thermal comfort is good.
Accompanying drawing explanation
Fig. 1 is bed panel Facad structure schematic diagram of the present invention;
Fig. 2 is bed panel structure schematic diagram of the present invention;
Fig. 3 is the load-carrying construction schematic diagram of bed panel of the present invention.
Wherein: 1 is panel body; 2 is the first vertical strengthening ribs; 3 is the second vertical strengthening ribs; 4 is oblique reinforcement; 5 is hollow hole.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail:
See Fig. 1-3: the present invention is the bed panel of cellular hollow out integral molded plastic machine-shaping, often open folding bed and use such bed panel two pieces, bed panel and bedstead pass through rivet interlacement.This high-strength light honeycomb bed panel, comprises panel body 1, and described panel body 1 is Cellular Networks trellis hollow out panel, has load-carrying construction the back side of panel body 1 is one-body molded, and described load-carrying construction adopts hexagon radiation load-carrying construction.Described panel body 1 is the bed panel of cellular hollow out integral molded plastic machine-shaping.
See Fig. 3: load-carrying construction of the present invention is: arrange the cross reinforcing arrangement group of mutual vertical interlaced and some vertical strengthening ribs arrangement groups at the back side of panel body 1, described cross reinforcing arrangement group is made up of some cross reinforcings 1 arranged in parallel; Described vertical strengthening ribs arrangement group is made up of be parallel to each other spaced first vertical strengthening ribs 2 and the second vertical strengthening ribs 3; Described cross reinforcing 1 adopts the large arc-shaped transition reinforcement of arch; Described first vertical strengthening ribs 2 and the second vertical strengthening ribs 3 adopt height muscle to be staggered; First vertical strengthening ribs 2 and the second vertical strengthening ribs 3 are provided with some uniform hollow hole 5, first vertical strengthening ribs 2 and the second vertical strengthening ribs 3 and adopt small arc-shaped transition at hollow hole 5 transition portion; Oblique reinforcement 4 is also connected with, on the cross reinforcing 1 that the hollow hole 5 being in avris is connected to avris to the oblique reinforcement 4 of avris direction radiation or frame between adjacent hollow hole 5.
In most preferred embodiment of the present invention, load-carrying construction is set to integral type frame at avris, adopts sector structure, fan-shaped middle part is provided with reinforcement in the corner of frame.
Above-mentioned panel body 1 of the present invention and load-carrying construction adopt one-body molded mode.The bed surface of above-mentioned panel body 1 adopts dermatoglyph process.
To sum up, structure of the present invention adopts hexagon radiation load-carrying construction, bed surface profile is Cellular Networks trellis, the bed board back side adopts arch reinforcement, cross reinforcing adopts large arc-shaped transition, and vertical strengthening ribs adopts height muscle to be staggered, and adopts small arc-shaped transition at hollow hole transition portion, reduce stress to concentrate, adopt these measures to guarantee to alleviate the weight of bed board entirety while proof strength; To cross place at reinforcement, mould adopts ejector sleeve eject, avoid wall thickness herein blocked up and shrink uneven, meeting the unified wall thickness requirement of bed board each several part, ensure to shrink the smooth attractive in appearance of rear bed surface.
During processing and fabricating, take ABS as base-material, add EVA, SBS toughness reinforcing, add fiber-like material and strengthen, and by double screw extruder blending and modifying, be finally met the ABS modified composite material of service condition.Processing adopts injection molding technique.
On bed panel material, a certain proportion of EVA, SBS are added to traditional ABS and carries out modification, to strengthen its toughness, overcome the characteristics such as the embrittlement of traditional ABS material when the limit low temperature such as-41 DEG C; Meanwhile, add fibrous reinforcements, improve its intensity and case hardness, met product and used the requirements such as comfortable, the life-span is long.The contrast of modified material property and other PE, PP, common ABS material is in table 1.
Several common plastics material parameter contrast of table 1
The present invention have developed a kind of modified ABS plastics, improves the mechanics of common ABS under high and low temperature condition, mechanical performance; Bed panel is shaping by ABS synthetic resin injection molding, meets forming, easy to process, the high requirement of yield rate; This ABS material is nontoxic, tasteless, and impact strength is good, high abrasion resistance, and molding shrinkage is little, good stability of the dimension, and oil resistivity is strong.Bed surface normally can use in the temperature range limit of-41 DEG C-46 DEG C, and storing temperature can reach-55 DEG C-70 DEG C, has good comprehensive mechanical property.The material of table can carry out recycling, meets the requirement of energy-conserving and environment-protective aspect completely.Bed surface surface adopts dermatoglyph process, both ensure that product was attractive in appearance, and has turn increased the frictional behaviour on its surface, and met practicality requirement.
The present invention adopts finite element simulation calculation and repeatedly carries out performance test after trial-manufacture of sample, finally determine honeycomb grid structure, both intensity and the hardness of bed surface had been ensured, effectively alleviate again the weight of product itself, bed surface back adopts the reinforcing rib structure design of special shape, not only simple and reasonable, stability is high, not yielding, and add structural strength, make product have good bearing capacity.Bed surface honeycomb network structure, entirety is stiff dough, adds the gas permeability of bed board itself, the comfort that raising personnel lie while proof strength, can support personnel the same as beds for domestic use to lie for a long time use.

Claims (7)

1. a high-strength light honeycomb bed panel, it is characterized in that, comprise panel body (1), described panel body (1) is Cellular Networks trellis hollow out panel, have load-carrying construction the back side of panel body (1) is one-body molded, described load-carrying construction adopts hexagon radiation load-carrying construction.
2. high-strength light honeycomb bed panel according to claim 1, is characterized in that, the bed panel that described panel body (1) is the machine-shaping of cellular hollow out integral molded plastic.
3. high-strength light honeycomb bed panel according to claim 1, it is characterized in that, described load-carrying construction is: arrange the cross reinforcing arrangement group of mutual vertical interlaced and some vertical strengthening ribs arrangement groups at the back side of panel body (1), described cross reinforcing arrangement group is made up of some cross reinforcings arranged in parallel (1); Described vertical strengthening ribs arrangement group is made up of be parallel to each other spaced first vertical strengthening ribs (2) and the second vertical strengthening ribs (3); Described cross reinforcing (1) adopts the large arc-shaped transition reinforcement of arch; Described first vertical strengthening ribs (2) and the second vertical strengthening ribs (3) adopt height muscle to be staggered; First vertical strengthening ribs (2) and the second vertical strengthening ribs (3) are provided with some uniform hollow holes (5), and the first vertical strengthening ribs (2) and the second vertical strengthening ribs (3) adopt small arc-shaped transition at hollow hole (5) transition portion; Oblique reinforcement (4) is also connected with, on the cross reinforcing (1) that the hollow hole (5) being in avris is connected to avris to the oblique reinforcement (4) of avris direction radiation or frame between adjacent hollow hole (5).
4. the high-strength light honeycomb bed panel according to claim 1 or 3, it is characterized in that, described load-carrying construction is set to integral type frame at avris, adopts sector structure, fan-shaped middle part is provided with reinforcement in the corner of frame.
5. the high-strength light honeycomb bed panel according to claim 1 or 3, is characterized in that, described panel body (1) and load-carrying construction adopt one-body molded mode.
6. high-strength light honeycomb bed panel according to claim 1, is characterized in that, the bed surface of described panel body (1) adopts dermatoglyph process.
7. a preparation method for the high-strength light honeycomb bed panel described in claim 1-3 any one, is characterized in that, take ABS as base-material, add EVA, SBS toughness reinforcing, add fiber-like material to strengthen, and by double screw extruder blending and modifying, finally obtain ABS modified composite material; Then high-strength light honeycomb bed panel is obtained by injection molding technique is one-body molded.
CN201510134256.6A 2015-03-25 2015-03-25 A kind of high-strength light honeycomb bed panel and preparation method thereof Expired - Fee Related CN104720421B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106175246A (en) * 2016-08-30 2016-12-07 广州市船人船舶装饰有限公司 A kind of folding bed
CN106671843A (en) * 2015-11-11 2017-05-17 株洲时代新材料科技股份有限公司 Sleeper plate provided with ribs on lower surface and preparation method thereof
CN108451736A (en) * 2017-12-31 2018-08-28 丁科发 A kind of life of elderly person service system
EP3566852A1 (en) * 2018-05-07 2019-11-13 Dongguan Shichang Metals Factory Ltd. Blow-molded rib structure
WO2019206390A3 (en) * 2018-04-23 2020-05-07 Kamal El Din Mohamed El Sayed Ahmed A flexible foldable furniture by using honeycomb technology

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Publication number Priority date Publication date Assignee Title
US5680662A (en) * 1996-09-09 1997-10-28 Veritas Enterprises, Inc. Cushioning mattress for reducing shear and friction
CN2619527Y (en) * 2002-07-28 2004-06-09 熊新民 Cane mattress
CN1714707A (en) * 2004-06-28 2006-01-04 冷鹭浩 Functional partition for single/double layer bed
CN101608499A (en) * 2008-06-16 2009-12-23 上海稼生商贸发展有限公司 The ABS plastic floor
CN101632526A (en) * 2008-07-23 2010-01-27 韩志敏 Plastic multifunctional bed
CN102613815A (en) * 2012-04-17 2012-08-01 王腾云 Multifunctional study desk and chair
CN203493202U (en) * 2013-08-13 2014-03-26 际诺思(厦门)轻工制品有限公司 Novel bed frame

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5680662A (en) * 1996-09-09 1997-10-28 Veritas Enterprises, Inc. Cushioning mattress for reducing shear and friction
CN2619527Y (en) * 2002-07-28 2004-06-09 熊新民 Cane mattress
CN1714707A (en) * 2004-06-28 2006-01-04 冷鹭浩 Functional partition for single/double layer bed
CN101608499A (en) * 2008-06-16 2009-12-23 上海稼生商贸发展有限公司 The ABS plastic floor
CN101632526A (en) * 2008-07-23 2010-01-27 韩志敏 Plastic multifunctional bed
CN102613815A (en) * 2012-04-17 2012-08-01 王腾云 Multifunctional study desk and chair
CN203493202U (en) * 2013-08-13 2014-03-26 际诺思(厦门)轻工制品有限公司 Novel bed frame

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106671843A (en) * 2015-11-11 2017-05-17 株洲时代新材料科技股份有限公司 Sleeper plate provided with ribs on lower surface and preparation method thereof
CN106671843B (en) * 2015-11-11 2019-04-23 株洲时代新材料科技股份有限公司 A kind of lower surface has the sleeping plate and preparation method thereof of rib
CN106175246A (en) * 2016-08-30 2016-12-07 广州市船人船舶装饰有限公司 A kind of folding bed
CN108451736A (en) * 2017-12-31 2018-08-28 丁科发 A kind of life of elderly person service system
WO2019206390A3 (en) * 2018-04-23 2020-05-07 Kamal El Din Mohamed El Sayed Ahmed A flexible foldable furniture by using honeycomb technology
US11246424B2 (en) 2018-04-23 2022-02-15 Elephant in a Box, Inc. Flexible foldable furniture by using honeycomb technology
EP3566852A1 (en) * 2018-05-07 2019-11-13 Dongguan Shichang Metals Factory Ltd. Blow-molded rib structure

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Address after: 710032 No. 16 Jinhua Jinhua Road, Shaanxi, Xi'an

Patentee after: UNIT 32181 OF PLA

Patentee after: XI'AN KUNLUN INDUSTRY (Group) Co.,Ltd.

Address before: 710032 No. 16 Jinhua Jinhua Road, Shaanxi, Xi'an

Patentee before: Architectural Engineering Research Institute, The General Logisitic Department of PLA

Patentee before: XI'AN KUNLUN INDUSTRY (Group) Co.,Ltd.

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Effective date of registration: 20220408

Address after: 710032 No. 16 Jinhua Jinhua Road, Shaanxi, Xi'an

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Patentee before: UNIT 32181 OF PLA

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Granted publication date: 20180202